Steel ball taking-out device for efficient grinding machine

By incorporating an electromagnet and a oscillating mechanism into the steel ball removal device within a high-efficiency grinding mill, the problem of inaccurate steel ball wear assessment is solved, ensuring the stability of grinding efficiency and quality, and reducing time and cost waste.

CN223818781UActive Publication Date: 2026-01-23CHANGZHOU CHANGJIANG THERMAL ENERGY LLC
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Patent Information

Application Number
CN202423310510.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing coal powder grinders cannot accurately identify and remove worn-out steel balls, resulting in unstable grinding efficiency and quality, requiring frequent addition of steel balls, which wastes time and money.

Method used

Design a steel ball removal device for a high-efficiency grinder. By setting an electromagnet at the bottom right end of the rocker arm, the steel ball inside the grinding drum is attracted and removed. Combined with a back-and-forth swinging mechanism, the contact area is increased to ensure that the steel ball is completely removed.

Benefits of technology

This allows for a clear assessment of steel ball wear, ensuring that the grinding efficiency and quality of the grinder meet requirements after the next addition of steel balls, thus reducing waste and the need for secondary grinding.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a steel ball taking-out device for a high-efficiency grinding machine, which is characterized by comprising a grinding roller, a supporting seat, a guide seat, a discharging barrel, a suction pipe, a rocker, a front-back swinging mechanism, a supporting plate and an electromagnet, an inlet and an outlet of the rocker are sealed through a cover plate detachably connected to the outer wall of the grinding roller, the rocker is horizontally arranged, a plurality of electromagnets are sequentially installed at the bottom of the right end of the rocker from left to right, and the left end of the rocker is connected to the bottom of the supporting plate through a front-back swinging mechanism. According to the utility model, the electromagnet arranged at the bottom of the right end of the rocker can extend into the grinding roller to adsorb a steel ball, so that the steel ball is taken out along the inlet / outlet of the rocker, the loss condition of the steel ball in the grinding roller is clearly known, and the grinding efficiency and quality of the grinder meet the requirements after a new steel ball is added next time.
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Description

Technical Field

[0001] This utility model relates to the field of coal powder grinding technology, specifically to a steel ball removal device for a high-efficiency grinding mill. Background Technology

[0002] Coal powder is required for thermal power generation. This coal powder is usually made by grinding coal lumps into powder using a grinder. Most existing coal powder grinders use steel balls to grind the coal lumps. The steel balls are thrown up by rotation, and the coal lumps are ground into powder by gravity and mutual collision. As grinding continues, the steel balls in the coal powder grinder will be worn down. Therefore, after grinding a certain amount of coal lumps, new steel balls need to be added to the grinder to ensure grinding efficiency. However, since the condition of the steel balls in the coal powder grinder is uncertain, the grinding efficiency will vary even after adding new steel balls. Sometimes, the size of the ground coal may not meet the requirements, requiring secondary grinding, which is very time-consuming and costly. Therefore, it is particularly important to design a device that can remove the steel balls from the grinder to solve the above problems. Summary of the Invention

[0003] To solve the above problems, this utility model designs a steel ball removal device for a high-efficiency grinder. By using an electromagnet located at the bottom right end of the rocker arm, the steel ball can be attracted and held inside the grinding drum, and then removed along the inlet and outlet of the rocker arm. This allows for a clear understanding of the wear and tear of the steel balls inside the grinding drum, ensuring that the grinding efficiency and quality of the grinder meet the requirements after adding new steel balls.

[0004] To solve the above-mentioned technical problems, this utility model provides a steel ball removal device for a high-efficiency grinding machine, characterized in that it includes a grinding drum, support seats, guide seats, a discharge cylinder, a suction pipe, a rocker arm, a back-and-forth swinging mechanism, a support plate, and an electromagnet. The two ends of the grinding drum are rotatably connected to two support seats, and two guide seats are also provided between the two support seats. Each guide seat is composed of an upper guide seat and a lower guide seat that are detachably connected. The lower surface of the upper guide seat and the upper surface of the lower guide seat both have semi-circular grooves matching the grinding drum. A first bearing structure matching the outer wall size of the grinding drum is provided in the semi-circular grooves of the upper and lower guide seats. The grinding drum is rotatably connected to the guide seats through the first bearing structure. A guide groove is provided in the support seat on the right side. The discharge cylinder is located directly above the support seat on the right side and is connected to the guide groove through a guide pipe. A sealing valve is installed on the feed pipe. A guide groove communicating with the feed channel is opened on the outer right side of the support base on the right side. One end of the suction pipe extends into the guide groove and is connected to the pusher block. The side of the pusher block away from the suction pipe is inclined. The end of the grinding drum connected to the support base on the right side is provided with an inlet and outlet communicating with the feed channel. A rocker arm inlet and outlet are opened on the outer wall of the inclined surface on the left side of the grinding drum. The rocker arm inlet and outlet are sealed by a cover plate that is detachably connected to the outer wall of the grinding drum. The rocker arm is horizontally set. Several electromagnets are installed from left to right on the bottom of its right end. The left end of the rocker arm is connected to the bottom of the support plate through a front and back swing mechanism. The bottom of each of the four corners of the support plate is connected to a traveling wheel through a support column. The right end of the rocker arm is horizontally fed into the grinding drum along the rocker arm inlet and outlet by the action of the traveling wheel. The rocker arm can swing back and forth in the rocker arm inlet and outlet under the drive of the front and back swing mechanism.

[0005] Furthermore: The support base is composed of an upper base and a lower base that are detachably connected. The two ends of the grinding roller are each connected to the support base on both sides through a second bearing structure. A rotary drive motor is installed in the support base on the left side, and the rotary drive motor is connected to one end of the grinding roller that extends into the support base on the left side through a transmission component.

[0006] Furthermore: a connecting seat is fixedly fitted on the outer wall of the end of the suction pipe away from the pusher block. The bottom of the connecting seat is connected to the track wheel through a bracket. The bracket moves horizontally along the track through the track wheel under the action of the translation drive mechanism. One end of the suction pipe connected to the pusher block extends into the grinding drum through the inlet and outlet through the drive of the translation drive mechanism. A cover is detachably connected to the outer wall of the right side support. The suction pipe passes through the cover and extends into the guide groove. A guide sealing sleeve matching the suction pipe is provided in the cover. The suction pipe passes through the guide sealing sleeve and can slide horizontally along it.

[0007] Furthermore: a telescopic electric cylinder is installed on the top of the end of the suction pipe connected to the pusher block, and a telescopic suction pipe is provided at the bottom of the suction pipe directly below the telescopic electric cylinder. The upper end of the telescopic suction pipe is integrated with the suction pipe and interconnected with it. The output shaft end of the telescopic electric cylinder passes through the suction pipe and extends into the telescopic suction pipe and is connected to its lower end. The telescopic suction pipe extends and retracts up and down by the drive of the telescopic electric cylinder.

[0008] Furthermore: the translation drive mechanism includes two first side plates, a lead screw and a servo motor. The two first side plates are arranged opposite each other. The lead screw is arranged parallel to the suction pipe and is horizontally rotatably connected between the two first side plates. The bracket has a threaded through hole that matches the lead screw. The lead screw passes through the bracket along the threaded through hole. The servo motor is mounted on one of the first side plates and connected to one end of the lead screw.

[0009] Furthermore: the aforementioned back-and-forth rocking mechanism includes a back-and-forth rocking motor, a second side plate, a rotating shaft, and a connecting frame. Two second side plates are arranged opposite each other at the bottom of the support plate. The rotating shaft and the rocker arm are arranged parallel to each other and rotatably connected between the two second side plates. The back-and-forth rocking motor is mounted on one of the second side plates and connected to one end of the rotating shaft. One end of the connecting frame is connected to the rotating shaft, and the other end of the connecting frame is connected to the left end of the rocker arm.

[0010] With the above structure, this utility model uses an electromagnet located at the bottom right end of the rocker arm to attract and hold the steel balls inside the grinding drum, thereby removing the steel balls along the rocker arm's inlet and outlet. This allows for a clear understanding of the steel ball wear within the grinding drum, ensuring that the grinding efficiency and quality of the grinder meet requirements after adding new steel balls. Furthermore, the rocker arm can swing back and forth under the drive of the forward and backward swinging mechanism, increasing the contact area of ​​the rocker arm and ensuring that all steel balls inside the grinding drum can be removed, thus enhancing its practicality. Attached Figure Description

[0011] The present invention will now be described in further detail with reference to the accompanying drawings and specific embodiments.

[0012] Figure 1 This is a schematic diagram of the structure of this utility model.

[0013] Figure 2 for Figure 1 A magnified view of A in the middle. Detailed Implementation

[0014] like Figure 1 and Figure 2The steel ball removal device for a high-efficiency grinder shown includes a grinding drum 1, a support base, a guide base, a discharge cylinder 9, a suction pipe 12, a rocker arm 22, a back-and-forth swinging mechanism, a support plate 19, and an electromagnet 23. The two ends of the grinding drum are rotatably connected to two support bases, and two guide bases are also provided between the two support bases. Each guide base is composed of an upper guide base 2 and a lower guide base 3, which are detachably connected. The lower surface of the upper guide base and the upper surface of the lower guide base both have semi-circular grooves matching the grinding drum. A first bearing structure matching the outer wall size of the grinding drum is provided in the semi-circular grooves of the upper and lower guide bases. The grinding drum is rotatably connected to the guide bases through the first bearing structure. A guide groove is provided in the support base on the right side. The discharge cylinder is located directly above the support base on the right side and is connected to the guide groove through a guide pipe 10. The guide pipe is equipped with... The sealing valve 11 has a guide groove on the right outer wall of the right support base that communicates with the guide groove. One end of the suction pipe extends into the guide groove and is connected to the pusher block 27. The side of the pusher block away from the suction pipe is inclined. The end of the grinding drum connected to the right support base has an inlet and outlet that communicates with the guide groove. The left inclined outer wall of the grinding drum has a rocker arm inlet and outlet. The rocker arm inlet and outlet are sealed by a cover plate that is detachably connected to the outer wall of the grinding drum. The rocker arm is horizontally set, and several electromagnets are installed from left to right at the bottom of its right end. The left end of the rocker arm is connected to the bottom of the support plate through a front and back swing mechanism. The bottom of each of the four corners of the support plate is connected to a traveling wheel through a support column 21. The right end of the rocker arm is horizontally fed into the grinding drum along the rocker arm inlet and outlet by the action of the traveling wheel. The rocker arm can swing back and forth in the rocker arm inlet and outlet under the drive of the front and back swing mechanism. Before grinding, coal blocks and steel balls are added to the grinding drum through the feeding cylinder. As the grinding drum rotates, the steel balls are thrown up and then, under the influence of gravity, fall down to grind the coal blocks. This invention utilizes an electromagnet located at the bottom right end of a rocker arm to attract and hold the steel balls inside the grinding drum. The steel balls can then be removed along the rocker arm's inlet and outlet, allowing for a clear understanding of the steel ball wear within the grinding drum and ensuring that the grinding efficiency and quality meet requirements after adding new steel balls.

[0015] like Figure 1 The support base shown is composed of an upper base 5 and a lower base 6 that are detachably connected. The two ends of the grinding roller are each connected to the support base on both sides through a second bearing structure. A rotary drive motor is installed in the support base on the left side. The rotary drive motor is connected to one end of the grinding roller that extends into the support base on the left side through a transmission component.

[0016] like Figure 1A connecting seat 14 is fitted and fixed on the outer wall of the end of the suction pipe away from the pusher block. The bottom of the connecting seat is connected to the track wheel through a bracket 15. The bracket moves horizontally along the track through the track wheel under the action of the translation drive mechanism. One end of the suction pipe connected to the pusher block extends into the grinding drum through the inlet and outlet through the drive of the translation drive mechanism. A cover 7 is detachably connected to the outer wall of the right support. The suction pipe extends into the guide groove through the cover. A guide sealing sleeve matching the suction pipe is provided in the cover. The suction pipe passes through the guide sealing sleeve and can slide horizontally along it.

[0017] like Figure 1 and Figure 2 The top of the suction pipe connected to the pusher block is equipped with a telescopic electric cylinder 28. The bottom of the suction pipe directly below the telescopic electric cylinder is equipped with a telescopic suction pipe 29. The upper end of the telescopic suction pipe is integrated with the suction pipe and they are interconnected. The output shaft end of the telescopic electric cylinder passes through the suction pipe and extends into the telescopic suction pipe and is connected to its lower end. The telescopic suction pipe is driven by the telescopic electric cylinder to extend and retract up and down.

[0018] like Figure 1 The translation drive mechanism shown includes two first side plates 13, a lead screw 16, and a servo motor 18. The two first side plates are arranged opposite each other. The lead screw is arranged parallel to the suction pipe and is horizontally rotatably connected between the two first side plates. The bracket has a threaded through hole that matches the lead screw. The lead screw passes through the bracket along the threaded through hole. The servo motor is mounted on one of the first side plates and connected to one end of the lead screw.

[0019] like Figure 1 The illustrated back-and-forth rocking mechanism includes a back-and-forth rocking motor 25, a second side plate 20, a rotating shaft, and a connecting frame 24. Two second side plates are arranged opposite each other at the bottom of the support plate. The rotating shaft and the rocker arm are arranged parallel to each other and rotatably connected between the two second side plates. The back-and-forth rocking motor is mounted on one of the second side plates and connected to one end of the rotating shaft. One end of the connecting frame is connected to the rotating shaft, and the other end is connected to the left end of the rocker arm. Driven by the back-and-forth rocking mechanism, the rocker arm in this invention can swing back and forth, thereby increasing the contact area of ​​the rocker arm and ensuring that all steel balls inside the grinding drum can be removed, thus enhancing its practicality.

[0020] The above are merely preferred embodiments of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are within its protection scope. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should be considered within its protection scope.

Claims

1. A steel ball removal device for a high-efficiency grinding mill, characterized in that: The assembly includes a grinding roller (1), a support base, a guide base, a feeding cylinder (9), a suction pipe (12), a rocker arm (22), a front and rear swing mechanism, a support plate (19), and an electromagnet (23). The two ends of the grinding roller are rotatably connected to two support bases, and two guide bases are also provided between the two support bases. The guide bases are composed of an upper guide base (2) and a lower guide base (3) that are detachably connected. The lower surface of the upper guide base and the upper surface of the lower guide base are provided with semi-circular grooves that match the grinding roller. The semi-circular grooves of the upper and lower guide bases are provided with a first bearing structure that matches the outer wall size of the grinding roller. The grinding roller is rotatably connected to the guide base through the first bearing structure. A guide groove is provided in the support base on the right side. The feeding cylinder is located directly above the support base on the right side. The feeding cylinder is connected to the guide groove through a guide pipe (10). A sealing valve is provided on the guide pipe. (11) A guide groove connected to the guide groove is provided on the right outer wall of the support seat on the right side. One end of the suction pipe extends into the guide groove and is connected to the pusher block (27). The side of the pusher block away from the suction pipe is inclined. The end of the grinding drum connected to the support seat on the right side is provided with an inlet and outlet connected to the guide groove. A rocker inlet and outlet are provided on the inclined outer wall of the left side of the grinding drum. The rocker inlet and outlet are sealed by a cover plate that is detachably connected to the outer wall of the grinding drum. The rocker is horizontally set. Several electromagnets are installed from left to right at the bottom of its right end. The left end of the rocker is connected to the bottom of the support plate through a front and back swing mechanism. The bottom of each of the four corners of the support plate is connected to the traveling wheel through a support column (21). The right end of the rocker is horizontally fed into the grinding drum along the rocker inlet and outlet by the action of the traveling wheel. The rocker can swing back and forth in the rocker inlet and outlet under the drive of the front and back swing mechanism.

2. The steel ball removal device for a high-efficiency grinding machine according to claim 1, characterized in that: The support base is composed of an upper body (5) and a lower body (6) that are detachably connected. The two ends of the grinding roller are connected to the support bases on both sides through a second bearing structure. A rotary drive motor is installed in the support base on the left side. The rotary drive motor is connected to one end of the grinding roller that extends into the support base on the left side through a transmission component.

3. The steel ball removal device for a high-efficiency grinding machine according to claim 1, characterized in that: A connecting seat (14) is fixedly fitted on the outer wall of the end of the suction pipe away from the pusher block. The bottom of the connecting seat is connected to the track wheel through a bracket (15). The bracket moves horizontally along the track through the track wheel under the action of the translation drive mechanism. One end of the suction pipe connected to the pusher block extends into the grinding drum through the inlet and outlet through the drive of the translation drive mechanism. A cover (7) is detachably connected to the outer wall of the right side support. The suction pipe extends into the guide groove through the cover. A guide sealing sleeve matching the suction pipe is provided in the cover. The suction pipe passes through the guide sealing sleeve and can slide horizontally along it.

4. A steel ball removal device for a high-efficiency grinding machine according to claim 3, characterized in that: A telescopic electric cylinder (28) is installed on the top of the suction pipe connected to the pusher block. A telescopic suction pipe (29) is provided at the bottom of the suction pipe directly below the telescopic electric cylinder. The upper end of the telescopic suction pipe is integrated with the suction pipe and communicates with it. The output shaft end of the telescopic electric cylinder passes through the suction pipe and extends into the telescopic suction pipe and is connected to its lower end. The telescopic suction pipe extends and retracts up and down by the drive of the telescopic electric cylinder.

5. A steel ball removal device for a high-efficiency grinding machine according to claim 3, characterized in that: The translation drive mechanism includes two first side plates (13), a lead screw (16) and a servo motor (18). The two first side plates are arranged opposite each other. The lead screw is arranged parallel to the suction pipe and is horizontally rotatably connected between the two first side plates. The bracket has a threaded through hole that matches the lead screw. The lead screw passes through the bracket along the threaded through hole. The servo motor is mounted on one of the first side plates and connected to one end of the lead screw.

6. A steel ball removal device for a high-efficiency grinding machine according to claim 1, characterized in that: The back-and-forth rocking mechanism includes a back-and-forth rocking motor (25), a second side plate (20), a rotating shaft, and a connecting frame (24). Two second side plates are arranged opposite each other at the bottom of the support plate. The rotating shaft and the rocker arm are arranged parallel to each other and rotatably connected between the two second side plates. The back-and-forth rocking motor is mounted on one of the second side plates and connected to one end of the rotating shaft. One end of the connecting frame is connected to the rotating shaft, and the other end of the connecting frame is connected to the left end of the rocker arm.