Semi-automatic retainer assembling device

Abstract

The utility model discloses a semi-automatic retainer assembling device, and belongs to the technical field of retainer assembling equipment. Comprising an assembling unit and an auxiliary mechanism, the outer end wall of a mounting frame is supported through a supporting rod mounted on the outer ring of a driving motor, so that the driving motor can be more stably mounted in the whole device, and the driving motor drives a rotating shaft to drive a driving rod to rotate and adjust; according to the invention, a component placed in the inner cavity of the bearing box can be subjected to deflection lifting adjustment under the rotation adjustment of the driving rod, so that the assembly process is more suitable for different production requirements, free movement between assembly parts is allowed, the retainer with different shapes and sizes can be adapted, the annular component needing to be assembled is sleeved on the outer ring of the mounting piece, and the assembly efficiency is improved. The mounting part is driven by the driving shaft to rotate through the rotating motor, the rotating function can help parts to be better aligned and positioned, the accuracy and efficiency in the assembling process are ensured, and the rotating action can be better controlled.

Description

Technical Field

[0001] This utility model relates to the field of cage assembly equipment technology, and in particular to a semi-automatic cage assembly device. Background Technology

[0002] Cages are widely used in machinery, electronics, automotive, and aerospace industries, especially in the manufacturing process of bearings. The main function of the cage is to evenly separate the rolling elements, preventing them from contacting each other and ensuring smooth operation of the bearing. Therefore, the precision and quality of the cage are crucial to the overall performance of the bearing. Traditional cage assembly methods generally rely on manual operation, especially when assembling multiple components (such as cages, rolling elements, and bearings) into a complete bearing.

[0003] In the process of installing cages, the assembly device is an indispensable piece of equipment. Most of the assembly devices on the market do not allow free movement between assembly components and cannot handle cages of different shapes and sizes. Therefore, a semi-automatic cage assembly device is proposed. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a semi-automatic cage assembly device.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A semi-automatic cage assembly device includes an assembly unit and an auxiliary mechanism. The auxiliary mechanism is installed in the inner cavity of the assembly unit. The assembly unit includes an assembly frame and an adjustment mechanism that is laterally inserted into the inner cavity of the assembly frame. A positioning block is installed on the top of the assembly frame. The auxiliary assembly mechanism is laterally inserted into the inner cavity of the positioning block. The assembly frame and the laterally inserted adjustment mechanism together form a stable structure. By combining the adjustment mechanism with the assembly frame, reliable docking and support of each part are ensured, avoiding loosening or deformation problems during assembly. Since the adjustment mechanism can be precisely installed in the inner cavity of the assembly frame, the device can maintain high assembly accuracy, reduce errors, and improve the assembly quality of the cage.

[0007] Preferably, the adjustment mechanism includes a drive motor and a support rod mounted on the outer ring of the drive motor. One end of the drive motor is movably connected to the drive rod via a rotating shaft. A carrier box is mounted on one side of the bottom of the drive rod, and a top plate is mounted on one side of the top of the drive rod. The rotating shaft passes laterally through one side of the mounting frame, making the adjustment mechanism and the mounting frame a whole. The support rod mounted on the outer ring of the drive motor supports the outer end wall of the mounting frame, allowing the drive motor to be more stably installed in the overall device. The drive motor drives the rotating shaft to rotate and adjust the drive rod, allowing the components placed in the inner cavity of the carrier box to be deflected and raised / lowered under the rotation adjustment of the drive rod. This provides flexibility during assembly, making the assembly process more adaptable to different production needs, and allows free movement between assembled parts, enabling it to handle cages of different shapes and sizes.

[0008] Preferably, the auxiliary assembly mechanism includes a rotary motor and a drive shaft mounted on one end of the rotary motor. The other end of the drive shaft is fitted with an mounting component. The drive shaft passes laterally through the inner cavity of the positioning block and can rotate around the inner cavity of the positioning block as a fulcrum. The annular component to be assembled is fitted onto the outer ring of the mounting component. The mounting component is driven by the rotary motor to rotate under the drive shaft. The rotation function helps the components to be better aligned and positioned, ensuring accuracy and efficiency in the assembly process. The rotation action can be better controlled, thereby improving the accuracy of assembly.

[0009] Preferably, the auxiliary mechanism includes a mounting rail and a built-in frame mounted on the upper edge of the mounting rail. Ear blocks are mounted on the other edge of the upper surface of the mounting rail, and an electric connecting cylinder is horizontally positioned between two sets of opposing ear blocks. The built-in frame is designed as a dedicated space for placing small or narrow components. This design allows for more precise handling of small parts during assembly. The reasonable layout and installation between the ear blocks and the electric connecting cylinder, connected to the horizontally positioned opening at the edge of the electric connecting cylinder via an external wire, ensures the overall structural stability of the device. This prevents loose or unstable components from affecting accuracy or efficiency during assembly. Connecting to the opening at the edge of the electric connecting cylinder via an external wire allows for connection to external systems, enabling the device to have semi-automatic or automatic control functions and improving work efficiency.

[0010] Preferably, the upper surface of the mounting rail is fitted to the top of the inner cavity wall of the mounting frame. The fitted design of the mounting rail and the upper surface of the mounting frame provides a stable support point, ensuring the overall stability of the cage and avoiding the impact on assembly quality due to loosening during the assembly process.

[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0012] 1. The mounting frame and the horizontally interlocking adjustment mechanism together form a stable structure. The combination of the adjustment mechanism and the mounting frame ensures reliable connection and support of each part, avoiding loosening or deformation during assembly. Because the adjustment mechanism can be precisely installed within the mounting frame cavity, the device maintains high assembly accuracy, reduces errors, and improves the assembly quality of the cage.

[0013] 2. The outer end wall of the mounting frame is supported by the support rod installed on the outer ring of the drive motor, so that the drive motor can be installed more stably in the overall device. The drive motor drives the rotating shaft to rotate and adjust the drive rod, so that the components placed in the inner cavity of the carrier box can be deflected and raised and lowered under the rotation adjustment of the drive rod. This provides flexibility in the assembly process, making the assembly process more adaptable to different production needs, and allows free movement between assembled parts, and can cope with cages of different shapes and sizes.

[0014] 3. Fit the ring-shaped component to be assembled onto the outer ring of the mounting part. The mounting part is driven by the drive shaft and rotated by a rotary motor. The rotation function helps the parts to be better aligned and positioned, ensuring accuracy and efficiency in the assembly process. The rotation action can be better controlled, thereby improving the precision of assembly.

[0015] 4. The built-in frame is designed as a dedicated space for placing small or narrow components. This design allows for more precise handling of small parts during assembly. The reasonable layout and installation between the lugs and the electric connecting cylinder, and the ability to connect to the horizontally positioned opening at the edge of the electric connecting cylinder via external wiring, ensure the overall structural stability of the device. This prevents situations where loose or unstable components affect accuracy or efficiency during assembly. Attached Figure Description

[0016] Figure 1 This is a three-dimensional structural diagram of a semi-automatic cage assembly device proposed in this utility model;

[0017] Figure 2 This is a schematic diagram of the assembly unit structure of a semi-automatic cage assembly device proposed in this utility model;

[0018] Figure 3 This is a schematic diagram of the adjustment mechanism of a semi-automatic cage assembly device proposed in this utility model;

[0019] Figure 4 This is a schematic diagram of the auxiliary assembly mechanism of a semi-automatic cage assembly device proposed in this utility model;

[0020] Figure 5 This is a schematic diagram of the auxiliary mechanism structure of a semi-automatic cage assembly device proposed in this utility model;

[0021] In the diagram: 1. Assembly unit; 11. Mounting frame; 12. Adjustment mechanism; 121. Drive motor; 122. Support rod; 123. Rotating shaft; 124. Drive rod; 125. Carrier box; 126. Top plate; 13. Positioning block; 14. Auxiliary assembly mechanism; 141. Rotary motor; 142. Drive shaft; 143. Mounting component; 2. Auxiliary mechanism; 21. Mounting rail; 22. Internal frame; 23. Ear block; 24. Electric connecting tube. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0023] Reference Figures 1-5 A semi-automatic cage assembly device includes an assembly unit 1 and an auxiliary mechanism 2. The auxiliary mechanism 2 is installed in the inner cavity of the assembly unit 1. The assembly unit 1 includes an installation frame 11 and an adjustment mechanism 12 that is laterally inserted into the inner cavity of the installation frame 11. A positioning block 13 is installed on the top of the installation frame 11. An auxiliary assembly mechanism 14 is laterally inserted into the inner cavity of the positioning block 13. The installation frame 11 and the laterally inserted adjustment mechanism 12 together form a stable structure. By combining the adjustment mechanism 12 with the installation frame 11, reliable docking and support of each part are ensured, avoiding loosening or deformation problems during assembly. Since the adjustment mechanism 12 can be precisely installed in the inner cavity of the installation frame 11, the device can maintain high assembly accuracy, reduce errors, and improve the assembly quality of the cage.

[0024] The adjustment mechanism 12 includes a drive motor 121 and a support rod 122 mounted on the outer ring of the drive motor 121. One end of the drive motor 121 is movably connected to the drive rod 124 via a rotating shaft 123. A carrier box 125 is mounted on one side of the bottom of the drive rod 124, and a top plate 126 is mounted on one side of the top of the drive rod 124. The rotating shaft 123 passes laterally through one side of the mounting frame 11, so that the adjustment mechanism 12 and the mounting frame 11 are combined into a whole. The support rod 122 mounted on the outer ring of the drive motor 121 supports the outer end wall of the mounting frame 11, so that the drive motor 121 can be more stably installed in the whole device. The drive motor 121 drives the rotating shaft 123 to rotate and adjust the drive rod 124, so that the components placed in the inner cavity of the carrier box 125 can be deflected and raised and lowered under the rotation adjustment of the drive rod 124. This provides flexibility in the assembly process, making the assembly process more adaptable to different production needs, and allows free movement between assembled parts, and can cope with cages of different shapes and sizes.

[0025] The auxiliary assembly mechanism 14 includes a rotary motor 141 and a drive shaft 142 mounted on one end of the rotary motor 141. The other end of the drive shaft 142 is fitted with an mounting component 143. The drive shaft 142 passes laterally through the inner cavity of the positioning block 13. The drive shaft 142 can rotate with the inner cavity of the positioning block 13 as a fulcrum, fitting the annular component to be assembled onto the outer ring of the mounting component 143. The mounting component 143 is driven by the drive shaft 142 and rotated by the rotary motor 141. The rotation function helps the components to be better aligned and positioned, ensuring accuracy and efficiency in the assembly process. The rotation action can be better controlled, thereby improving the accuracy of assembly.

[0026] The auxiliary mechanism 2 includes a mounting rail 21 and an internal frame 22 mounted on the upper edge of the mounting rail 21. Ear blocks 23 are mounted on the other edge of the upper surface of the mounting rail 21, and an electric connecting cylinder 24 is horizontally positioned between two sets of opposing ear blocks 23. The internal frame 22 is designed as a dedicated space for placing small or narrow components. This design allows for more precise handling of small parts during assembly. The rational layout and installation between the ear blocks 23 and the electric connecting cylinder 24, connected via external wires to the edge opening of the horizontally positioned electric connecting cylinder 24, ensures the overall structural stability of the device. This prevents loose or unstable components from affecting accuracy or efficiency during assembly. Connecting the electric connecting cylinder 24 via external wires allows for connection to external systems, enabling the device to have semi-automatic or automatic control functions and improving work efficiency.

[0027] The upper surface of the mounting rail 21 fits against the top of the inner wall of the mounting frame 11. The fitting design of the upper surfaces of the mounting rail 21 and the mounting frame 11 provides a stable support point, ensuring the overall stability of the cage and preventing loosening during assembly from affecting the assembly quality.

[0028] In summary, the mounting frame 11 and the laterally interlocking adjustment mechanism 12 together form a stable structure. The combination of the adjustment mechanism 12 and the mounting frame 11 ensures reliable connection and support of all parts, avoiding loosening or deformation during assembly. Because the adjustment mechanism 12 can be precisely installed within the mounting frame 11, the device maintains high assembly accuracy, reduces errors, and improves the assembly quality of the cage.

[0029] The outer end wall of the mounting frame 11 is supported by the support rod 122 installed on the outer ring of the drive motor 121, so that the drive motor 121 can be installed more stably in the overall device. The drive motor 121 drives the rotating shaft 123 to drive the drive rod 124 to rotate and adjust, so that the components placed in the inner cavity of the carrier box 125 can be deflected and raised and lowered under the rotation adjustment of the drive rod 124. This provides flexibility in the assembly process, making the assembly process more adaptable to different production needs, and allows free movement between assembled parts, and can cope with cages of different shapes and sizes.

[0030] The ring-shaped component to be assembled is fitted onto the outer ring of the mounting part 143. The mounting part 143 is driven by the drive shaft 142 and rotated by the rotary motor 141. The rotation function can help the components to be better aligned and positioned, ensuring the accuracy and efficiency of the assembly process. The rotation action can be better controlled, thereby improving the accuracy of the assembly.

[0031] The built-in frame 22 is designed as a dedicated space for placing small or narrow components. This design allows for more precise handling of small parts during assembly. The reasonable layout and installation between the lug 23 and the electric connecting cylinder 24, and the connection to the edge opening of the horizontally positioned electric connecting cylinder 24 via external wires, ensure the overall structural stability of the device. This prevents any issues with accuracy or efficiency caused by loose or unstable components during assembly. The connection to the edge opening of the electric connecting cylinder 24 via external wires allows for connection to external systems, enabling the device to have semi-automatic or automatic control functions and improving work efficiency.

[0032] The fitting design of the upper surfaces of the mounting rail 21 and the mounting frame 11 provides a stable support point, ensuring the overall stability of the cage and preventing loosening during assembly from affecting the assembly quality.

[0033] The above is the complete working principle of this utility model.

[0034] In this utility model, the installation, connection or setting methods of all the components mentioned above are common mechanical methods, and the specific structure, model and coefficient index of all the components are their own technologies. As long as they can achieve their beneficial effects, they can be implemented, so they will not be described in detail.

[0035] The above embodiments are preferred embodiments of the present utility model, but the embodiments of the present utility model are not limited to the above embodiments. Any changes, modifications, substitutions, combinations, or simplifications made without departing from the spirit and principle of the present utility model shall be considered equivalent substitutions and shall be included within the protection scope of the present utility model.

[0036] In this utility model, unless otherwise stated, directional terms such as "up, down, left, right, front, back, inside, outside, and vertical and horizontal" in the terminology only represent the orientation of the term in its conventional use or are common names understood by those skilled in the art, and should not be regarded as limitations on the term. At the same time, numerals such as "first," "second," and "third" do not represent specific quantities or orders, but are only used to distinguish names. Moreover, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a series of elements includes not only those elements, but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

Claims

1. A semi-automatic cage assembly device, comprising an assembly unit (1) and an auxiliary mechanism (2), wherein the auxiliary mechanism (2) is installed in the inner cavity of the assembly unit (1), characterized in that, The assembly unit (1) includes an installation frame (11) and an adjustment mechanism (12) that is laterally inserted into the inner cavity of the installation frame (11). A positioning block (13) is installed on the top of the installation frame (11), and an auxiliary assembly mechanism (14) is laterally inserted into the inner cavity of the positioning block (13).

2. The semi-automatic cage assembly device according to claim 1, characterized in that, The adjustment mechanism (12) includes a drive motor (121) and a support rod (122) mounted on the outer ring of the drive motor (121). One end of the drive motor (121) is movably connected to the drive rod (124) via a rotating shaft (123). A carrier box (125) is installed on one side of the bottom of the drive rod (124), and a top plate (126) is installed on one side of the top of the drive rod (124).

3. The semi-automatic cage assembly device according to claim 2, characterized in that, The rotating shaft (123) passes laterally through one side of the mounting frame (11), so that the adjustment mechanism (12) and the mounting frame (11) are combined into a whole.

4. The semi-automatic cage assembly device according to claim 1, characterized in that, The auxiliary assembly mechanism (14) includes a rotary motor (141) and a drive shaft (142) mounted on one end of the rotary motor (141), with a mounting component (143) mounted on the other end of the drive shaft (142).

5. A semi-automatic cage assembly device according to claim 4, characterized in that, The drive shaft (142) passes laterally through the inner cavity of the positioning block (13), and the drive shaft (142) can rotate with the inner cavity of the positioning block (13) as the fulcrum.

6. The semi-automatic cage assembly device according to claim 1, characterized in that, The auxiliary mechanism (2) includes a mounting rail (21) and an internal frame (22) installed at the edge of the upper surface of the mounting rail (21). An ear block (23) is installed at the other edge of the upper surface of the mounting rail (21), and an electric connecting tube (24) is arranged horizontally between the two sets of opposite ear blocks (23).

7. A semi-automatic cage assembly device according to claim 6, characterized in that, The upper surface of the mounting rail (21) is in contact with the top of the inner cavity wall of the mounting frame (11).

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