Capacitance film surface roughness polishing device

By adopting a gantry structure and synchronous movement of transmission components in the capacitor film polishing device, the problems of low efficiency and wrinkle generation in single-sided polishing of capacitor film in the prior art are solved, and efficient polishing and wrinkle-free treatment of both sides of capacitor film are achieved.

CN223820194UActive Publication Date: 2026-01-23WENLING HUAHANG ELECTRONICS TECH CO LTD
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Patent Information

Application Number
CN202520413698.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-11
Publication Date
2026-01-23
Estimated Expiration
2035-03-11

AI Technical Summary

Technical Problem

Existing capacitor film polishing devices can only polish one side of the capacitor film, which is inefficient and easily produces wrinkles during the polishing process, affecting the polishing effect.

Method used

A device for grinding the surface roughness of capacitor film was designed. It adopts a gantry structure, with grinding parts installed on movable seats on both sides. The grinding parts on both sides are moved synchronously through transmission and driving components. At the same time, a feeding mechanism is set to maintain the tension of the capacitor film and avoid wrinkles.

Benefits of technology

Simultaneous polishing of both sides of the capacitor film was achieved, improving polishing efficiency and effectively preventing wrinkles from forming on the capacitor film during polishing, thus ensuring the polishing effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a capacitance film surface roughness polishing device which comprises a polishing mechanism and a feeding mechanism. The grinding mechanism comprises a portal frame, movable seats arranged on the two sides of the portal frame in a central symmetry mode, grinding pieces installed on the opposite movable seats, and driving shafts symmetrically arranged in an inner cavity of the portal frame and stretching out of the portal frame. The portal frame is used for installing a movable seat and limiting movement of the movable seat, grooves are formed in the two sides of the portal frame in a central symmetry mode, and the first driving part is used for driving the portal frame to move in the grooves. The movable seat comprises a first threaded sleeve and a side plate, one end of the first threaded sleeve is embedded in the groove, the side plate is arranged on one side of the portal frame and fixedly connected with the first threaded sleeve, the side plate is used for installing a polishing piece, and the capacitor film surface roughness polishing device has the advantages of double-face polishing and high practicability.
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Description

TECHNICAL FIELD

[0001] The utility model relates to capacitor film production equipment technical field, concretely is a kind of capacitor film surface roughness polishing device. BACKGROUND

[0002] Capacitor film is a kind of electronic components, also called capacitor diaphragm. It is composed of two layers of metal foil between a layer of insulating material, wherein the insulating material usually adopts polyester film, polypropylene film, polyfluoroethylene film and other materials. The main function of capacitor film is to store electric charge, store electric energy, after capacitor film production is completed, the surface of capacitor film needs to be polished.

[0003] The existing capacitor film polishing device mainly exists following disadvantage in the process of using: only one face of capacitor film can be polished at a time, and the efficiency is low, in addition, in the process of polishing, capacitor film is prone to wrinkle, influence polishing effect, therefore, there is room for improvement. UTILITY MODEL CONTENT

[0004] The utility model aims at solving one of the technical problems existing in prior art or related art.

[0005] Therefore, the technical scheme adopted by the utility model is as follows: a kind of capacitor film surface roughness polishing device, including: polishing mechanism and feeding mechanism, the polishing mechanism includes portal frame, the movable seat that is centrally symmetric and is set in the both sides of portal frame, the polishing piece that is installed on opposite movable seat, the drive shaft that is symmetrically set in the inner chamber of portal frame and extends portal frame, the transmission piece that is rotatably installed in the top of portal frame and is engaged with the end portion of two sides drive shaft, and the first drive piece that is installed on portal frame and is engaged with transmission piece.

[0006] The feeding mechanism includes the bottom bar that is symmetrically fixed in the both sides of portal frame, the support seat that is fixed in bottom bar, the winding roller that is rotatably embedded in support seat, the second drive piece that is installed on one side support seat, the side rod that is installed on the other side support seat, the resistance piece that is symmetrically set in one side of side rod and extends into side rod, and the adjusting piece that is rotatably installed in the inner chamber of side rod and extends out of side rod.

[0007] The second drive piece includes guide rail fixed on one side of support seat, sliding seat slidingly embedded on guide rail, third motor fixed on sliding seat, and electric telescopic rod installed on one side of guide rail and end portion fixedly connected with sliding seat, the shaft of third motor is provided with cross protrusion, the end portion of winding roller is provided with cross slot, and the both are embedded with each other.

[0008] In a preferred example, the utility model can be further configured as follows: the both sides of the portal frame are centrally symmetrically provided with grooves, and the movable seat includes a first threaded sleeve embedded in the groove at one end and a side plate fixedly connected with the first threaded sleeve on one side of the portal frame.

[0009] In a preferred embodiment, the present invention may be further configured such that the grinding component includes a grinding roller rotatably mounted on opposite side plates and a first motor fixed on one side plate with its shaft fixedly connected to the grinding roller.

[0010] In a preferred embodiment, the present invention can be further configured such that: the drive shaft includes a first double-ended screw rotatably mounted in the inner cavity of the gantry and extending out of the top of the gantry, and a first bevel gear fixed to the top of the first double-ended screw, wherein the first double-ended screw passes through a first threaded sleeve and meshes with the first threaded sleeve.

[0011] In a preferred embodiment, the present invention can be further configured such that: the transmission component includes a rotating shaft rotatably mounted on the top of the gantry frame, a second bevel gear fixed on both sides of the rotating shaft, and a third bevel gear fixedly sleeved in the middle of the rotating shaft, wherein the second bevel gear meshes with the first bevel gear; and the first driving component includes a second motor fixed on one side of the gantry frame and a fourth bevel gear fixed on the shaft of the second motor, wherein the fourth bevel gear meshes with the third bevel gear.

[0012] In a preferred embodiment, the present invention can be further configured such that: the side of the side rod has a sliding groove, and the resistance member includes a second threaded sleeve with one end slidably fitted into the sliding groove and the other end extending out of the sliding groove, and a rubber friction block fixed to the end of the second threaded sleeve.

[0013] In a preferred embodiment, the present invention can be further configured such that the adjusting member includes a second double-ended screw rotatably mounted in the side rod groove and having one end extending out of the side rod, and a knob fixed to the second double-ended screw.

[0014] In a preferred embodiment, the present invention can be further configured such that the support base has a placement groove.

[0015] By adopting the above technical solution, the beneficial effects achieved by this utility model are as follows:

[0016] 1. In this utility model, a gantry frame is provided, and grooves are centrally symmetrically opened on both sides of the gantry frame. Movable seats are slidably arranged in the grooves, and grinding parts are installed between the opposing movable seats. At the same time, drive shafts are set in the inner cavities on both sides of the gantry frame. A transmission component is installed at the top of the gantry frame to mesh with the drive shafts, and a first drive component is installed to drive the transmission component to rotate. With the above configuration, when the capacitor diaphragm is passed through the gantry frame, the first drive component is activated. The transmission component drives the drive shafts on both sides to rotate. The rotation of the drive shafts on both sides causes the movable seats on both sides to move towards each other, that is, it causes the grinding parts on both sides to move towards each other and stick to the surface of the capacitor diaphragm. Thus, both sides of the capacitor diaphragm can be ground at the same time, which effectively improves the grinding efficiency of the capacitor diaphragm and enhances its practical performance.

[0017] 2. In this utility model, base rods are fixed on both sides of the gantry frame, and support seats are fixed on the base rods. The take-up roller is rotated and fitted into the support seat. A second drive component is installed on one side of the support seat, which can drive the take-up roller to rotate. A side rod is installed on the other side of the support seat, and resistance components are symmetrically arranged on the side rod. The resistance components are adjusted by the adjustment component. In use, an empty take-up roller is placed on one side of the support seat and its end is connected to the second drive component. Another take-up roller with the capacitor film wound is placed on the other side of the support seat. The adjustment component is rotated so that the resistance component can clamp the end of the take-up roller. With the above configuration, when the capacitor film is polished, the take-up roller on one side rotates to wind up, driving the take-up roller on the other side to rotate. At this time, the resistance component can provide resistance when the take-up roller on the other side rotates, thereby ensuring that the capacitor film is in a taut state. This can effectively prevent the capacitor film from wrinkling during the polishing process and ensure the polishing effect of the capacitor film. Attached Figure Description

[0018] Figure 1 This is a schematic diagram of the structure of this utility model;

[0019] Figure 2 This is a cross-sectional schematic diagram of the grinding mechanism of this utility model;

[0020] Figure 3 The breakdown diagram shows the grinding mechanism of this utility model.

[0021] Figure 4 This is an exploded view of the grinding structure of this utility model from another perspective.

[0022] Figure 5 This is a schematic diagram of the second driving component of this utility model;

[0023] Figure 6 This is a schematic diagram of the winding roller structure of this utility model;

[0024] Figure 7 This is a cross-sectional schematic diagram of part of the feeding mechanism of this utility model;

[0025] Figure 8 This is an exploded structural diagram of part of the feeding mechanism of this utility model.

[0026] Figure label:

[0027] 100. Grinding mechanism; 110. Gantry frame; 111. Groove; 120. Movable seat; 121. Side plate; 122. First threaded sleeve; 130. Grinding component; 131. Grinding roller; 132. First motor; 140. Drive shaft; 141. First double-ended screw; 142. First bevel gear; 150. Transmission component; 151. Rotating shaft; 152. Second bevel gear; 153. Third bevel gear; 160. First driving component; 161. Second motor; 162. Fourth bevel gear;

[0028] 200. Feeding mechanism; 210. Base rod; 220. Support seat; 221. Placement slot; 230. Take-up roller; 231. Cross groove; 240. Second drive component; 241. Guide rail; 242. Sliding seat; 243. Third motor; 2431. Cross protrusion; 244. Electric telescopic rod; 250. Side rod; 260. Resistance component; 261. Second threaded sleeve; 262. Rubber friction block; 270. Adjusting component; 271. Second double-ended screw; 272. Knob. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be noted that, unless otherwise specified, the embodiments and features of the present utility model can be combined with each other.

[0030] Some embodiments of this utility model are described below with reference to the accompanying drawings. Example 1

[0031] Combination Figures 1-8 As shown, this embodiment provides a capacitor film surface roughness grinding device, including: a grinding mechanism 100 and a feeding mechanism 200.

[0032] The grinding mechanism 100 includes a gantry frame 110, movable seats 120 arranged symmetrically on both sides of the gantry frame 110, grinding components 130 mounted on the opposite movable seats 120, drive shafts 140 symmetrically arranged in the inner cavity of the gantry frame 110 and extending out of the gantry frame 110, transmission components 150 rotatably mounted on the top of the gantry frame 110 and meshing with the ends of the drive shafts 140 on both sides, and a first drive component 160 mounted on the gantry frame 110 and meshing with the transmission components 150.

[0033] The gantry frame 110 is used to install the movable seat 120 and limit the movement of the movable seat 120. The gantry frame 110 has grooves 111 symmetrically arranged on both sides. The movable seat 120 includes a first threaded sleeve 122 with one end fitted into the groove 111 and a side plate 121 disposed on one side of the gantry frame 110 and fixedly connected to the first threaded sleeve 122. The side plate 121 is used to install the grinding component 130. The grinding component 130 includes a grinding roller 131 rotatably mounted on the opposite side plate 121 and a first motor 132 fixed on one side plate 121 and fixedly connected to the grinding roller 131 by its shaft. The first motor 132 rotates to drive the grinding roller 131 to rotate, thereby grinding the surface of the capacitor film.

[0034] The drive shaft 140 includes a first double-ended screw 141 rotatably mounted in the inner cavity of the gantry 110 and extending out of the top of the gantry 110, and a first bevel gear 142 fixed to the top of the first double-ended screw 141. The first double-ended screw 141 passes through the first threaded sleeve 122 and meshes with the first threaded sleeve 122. Since the threads on the first double-ended screw 141 are symmetrically arranged, when the first double-ended screw 141 rotates, it drives the first threaded sleeves 122 on both sides to move towards each other, thereby driving the grinding parts 130 on both sides of the gantry 110 to move towards each other, respectively adhering to the top and bottom surfaces of the capacitor film, so as to achieve simultaneous grinding of both sides of the capacitor film and effectively improve grinding efficiency.

[0035] The transmission component 150 can drive the drive shafts 140 on both sides to rotate simultaneously. It includes a rotating shaft 151 rotatably mounted on the top of the gantry frame 110, a second bevel gear 152 fixed on both sides of the rotating shaft 151, and a third bevel gear 153 fixedly sleeved in the middle of the rotating shaft 151. The second bevel gear 152 meshes with the first bevel gear 142. At the same time, the first drive component 160 includes a second motor 161 fixed on one side of the gantry frame 110 and a fourth bevel gear 162 fixed on the shaft of the second motor 161. The fourth bevel gear 162 meshes with the third bevel gear 153. When the second motor 161 starts, it drives the fourth bevel gear 162 to rotate. The rotation of the fourth bevel gear 162 drives the third bevel gear 153 to rotate. The rotation of the third bevel gear 153 drives the rotating shaft 151 to rotate, which in turn drives the second bevel gear 152 to rotate. The rotation of the second bevel gear 152 drives the first bevel gear 142 to rotate, which in turn drives the first double-headed screws 141 on both sides to rotate synchronously.

[0036] The feeding mechanism 200 is used to ensure the stable movement of the capacitor film. It includes a base rod 210 symmetrically fixed on both sides of the gantry frame 110, a support seat 220 fixed on the base rod 210, a take-up roller 230 rotatably fitted on the support seat 220, a second drive member 240 installed on one side support seat 220, a side rod 250 installed on the other side support seat 220, a resistance member 260 symmetrically arranged on one side of the side rod 250 and extending into the side rod 250, and an adjusting member 270 rotatably installed in the inner cavity of the side rod 250 and extending out of the side rod 250.

[0037] The base rod 210 is used to fix the support base 220, and the support base 220 is used to place the take-up roller 230. A placement groove 221 is opened on the support base 220. The two sides of the take-up roller 230 are rotatably fitted into the placement groove 221, which can ensure the stability of the rotation of the take-up roller 230 and facilitate the take-up roller 230 to be picked up, thus improving the ease of use.

[0038] The take-up roller 230 is used to take up the capacitor film, and the second drive unit 240 is used to drive the take-up roller 230 to rotate. The second drive unit 240 includes a guide rail 241 fixed to one side of the support base 220, a sliding seat 242 slidably fitted on the guide rail 241, a third motor 243 fixed on the sliding seat 242, and an electric telescopic rod 244 installed on one side of the guide rail 241 and whose end is fixedly connected to the sliding seat 242. The guide rail 241 is used to install the sliding seat 242 and to move the sliding seat 242. The sliding seat 242 is used to install the third motor 243 and drive the third motor 243 to move. A cross protrusion 2431 is provided on the shaft of the third motor 243, and a cross groove 231 is provided at the end of the take-up roller 230. The two are interlocked so that when the third motor 243 rotates, it can drive the take-up roller 230 to rotate synchronously. The electric telescopic rod 244 is used to drive the sliding seat 242 to move, so as to facilitate the engagement or disengagement of the shaft of the third motor 243 and the end of the take-up roller 230.

[0039] Side rod 250 is fixed to support base 220 on the other side for mounting resistance element 260. Side rod 250 has a groove on its side. Resistance element 260 includes a second threaded sleeve 261 with one end slidably fitted into the groove and the other end extending out of the groove, and a rubber friction block 262 fixed to the end of the second threaded sleeve 261. Meanwhile, adjustment element 270 includes a second double-ended screw 271 rotatably mounted in the groove of side rod 250 and with one end extending out of side rod 250, and a knob 272 fixed to the second double-ended screw 271. When the take-up roller 230 winding the capacitor film... When placed on the side support 220, turning the knob 272 drives the second double-headed screw 271 to rotate, which in turn drives the second threaded sleeves 261 on both sides to move towards each other, thereby driving the rubber friction blocks 262 on both sides to move towards each other, clamping the end of the take-up roller 230. One side of the take-up roller 230 rotates to take up the film, driving the other side of the take-up roller 230 to rotate. At this time, the rubber friction block 262 can provide resistance when the other side of the take-up roller 230 rotates, thereby ensuring that the capacitor film is in a taut state, which can effectively prevent wrinkles from forming on the capacitor film during the polishing process.

[0040] The working principle and usage process of this utility model are as follows: In use, an empty take-up roller 230 is placed on one side support 220. At this time, the electric telescopic rod 244 retracts, driving the sliding seat 242 to move. The movement of the sliding seat 242 drives the third motor 243 to move, causing the shaft of the third motor 243 to insert into the cross groove 231 at the end of the take-up roller 230, with the cross protrusion 2431 on the shaft engaging with the cross groove 231. Another take-up roller 230 with a capacitor film wound on it is placed on the other side support 220. The knob 272 is turned, driving the second double-headed screw 271 to rotate. The rotation of the second double-headed screw 271 drives the two second threaded sleeves 261 to move towards each other, i.e., drives the two rubber friction blocks 262 to move towards each other, clamping the end of the take-up roller 230. The capacitor film passes through the gantry 110 and is wound onto the empty take-up roller 230. At this time, the third motor 243 starts, driving the empty take-up roller 230 on one side... The winding roller 230 rotates to rewind the capacitor film, and the other winding roller 230 rotates as well. At this time, the rubber friction block 262 can provide resistance when the other winding roller 230 rotates, thereby ensuring that the capacitor film is in a taut state and preventing wrinkles from forming during the polishing process. In addition, the second motor 161 starts, driving the fourth bevel gear 162 to rotate. The rotation of the fourth bevel gear 162 drives the third bevel gear 153 to rotate. The rotation of the third bevel gear 153 drives the rotating shaft 151 to rotate, which in turn drives the second bevel gear 152 to rotate. The rotation of the second bevel gear 152 drives the first bevel gear 142 to rotate, which in turn drives the first double-headed screw 141 to rotate. The rotation of the first double-headed screw 141 causes the movable seats 120 on both sides to move towards each other, thereby driving the polishing parts 130 on both sides to move towards each other and stick to the surface of the capacitor film. The first motor 132 starts, driving the polishing roller 131 to rotate, and polishing both sides of the capacitor film at the same time.

[0041] Although embodiments of the present invention have been shown and described, those skilled in the art will understand that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the claims and their equivalents.

Claims

1. A device for polishing the surface roughness of a capacitor film, comprising: The grinding mechanism (100) and the feeding mechanism (200) are characterized in that the grinding mechanism (100) includes a gantry frame (110), movable seats (120) arranged symmetrically on both sides of the gantry frame (110), grinding parts (130) mounted on the opposite movable seats (120), drive shafts (140) symmetrically arranged in the inner cavity of the gantry frame (110) and extending out of the gantry frame (110), transmission members (150) rotatably mounted on the top of the gantry frame (110) and meshing with the ends of the drive shafts (140) on both sides, and a first drive member (160) mounted on the gantry frame (110) and meshing with the transmission members (150). The feeding mechanism (200) includes a bottom rod (210) symmetrically fixed on both sides of the gantry (110), a support seat (220) fixed on the bottom rod (210), a take-up roller (230) rotatably fitted on the support seat (220), a second drive member (240) installed on one side support seat (220), a side rod (250) installed on the other side support seat (220), a resistance member (260) symmetrically arranged on one side of the side rod (250) and extending into the side rod (250), and an adjustment member (270) rotatably installed in the inner cavity of the side rod (250) and extending out of the side rod (250). The second driving component (240) includes a guide rail (241) fixed on one side of the support base (220), a sliding seat (242) slidably fitted on the guide rail (241), a third motor (243) fixed on the sliding seat (242), and an electric telescopic rod (244) installed on one side of the guide rail (241) and whose end is fixedly connected to the sliding seat (242). The shaft of the third motor (243) is provided with a cross protrusion (2431), and the end of the take-up roller (230) is provided with a cross groove (231), and the two are fitted together.

2. The capacitor film surface roughness polishing device according to claim 1, characterized in that, The gantry frame (110) has grooves (111) symmetrically arranged on both sides. The movable seat (120) includes a first threaded sleeve (122) with one end fitted into the groove (111) and a side plate (121) disposed on one side of the gantry frame (110) and fixedly connected to the first threaded sleeve (122).

3. The capacitor film surface roughness polishing device according to claim 2, characterized in that, The grinding component (130) includes a grinding roller (131) rotatably mounted on an opposite side plate (121) and a first motor (132) fixed on one side plate (121) and whose shaft is fixedly connected to the grinding roller (131).

4. The capacitor film surface roughness polishing device according to claim 2, characterized in that, The drive shaft (140) includes a first double-ended screw (141) rotatably mounted in the inner cavity of the gantry (110) and extending out of the top of the gantry (110) and a first bevel gear (142) fixed to the top of the first double-ended screw (141). The first double-ended screw (141) passes through the first threaded sleeve (122) and meshes with the first threaded sleeve (122).

5. The capacitor film surface roughness polishing device according to claim 4, characterized in that, The transmission component (150) includes a rotating shaft (151) rotatably mounted on the top of the gantry frame (110), a second bevel gear (152) fixed on both sides of the rotating shaft (151), and a third bevel gear (153) fixedly sleeved in the middle of the rotating shaft (151). The second bevel gear (152) meshes with the first bevel gear (142). The first drive component (160) includes a second motor (161) fixed on one side of the gantry frame (110) and a fourth bevel gear (162) fixed on the shaft of the second motor (161). The fourth bevel gear (162) meshes with the third bevel gear (153).

6. The capacitor film surface roughness polishing device according to claim 1, characterized in that, The side of the side rod (250) has a sliding groove, and the resistance member (260) includes a second threaded sleeve (261) with one end slidably fitted into the sliding groove and the other end extending out of the sliding groove, and a rubber friction block (262) fixed to the end of the second threaded sleeve (261).

7. The capacitor film surface roughness polishing device according to claim 6, characterized in that, The adjusting component (270) includes a second double-ended screw (271) rotatably mounted in the groove of the side rod (250) and with one end extending out of the side rod (250), and a knob (272) fixed to the second double-ended screw (271).

8. The capacitor film surface roughness polishing device according to claim 1, characterized in that, The support base (220) has a placement groove (221).