Silver-steel composite end socket beveling device
By introducing a moving and lifting mechanism and a roundness measuring component into the silver-steel composite head beveling device, the problem of insufficient roundness detection of the head was solved, realizing an efficient and precise processing process and improving processing quality and accuracy.
Patent Information
- Application Number
- CN202520336573.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The existing silver-steel composite head beveling device lacks precise detection of head roundness before processing, making it difficult to detect out-of-roundness in a timely manner, which affects processing quality and accuracy.
A silver-steel composite head beveling device was designed, comprising a moving mechanism, a lifting mechanism, and a roundness measuring component, to achieve rapid positioning, flexible adjustment, and accurate detection of the head, ensuring stable operation of the processing equipment and timely detection of out-of-roundness phenomena.
It improves processing efficiency and precision, ensures the stability of processing equipment, avoids quality problems caused by out-of-roundness, and enhances product quality.
Smart Images

Figure CN223820223U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of head groove machining, especially relates to a silver steel composite head groove device. BACKGROUND
[0002] The head groove is a specific angle and shape cutout made on the head part of a pipeline, container or other circular structure, which is designed to facilitate welding, ensure the quality and strength of the weld, and improve the welding efficiency and reliability of the joint. By accurately processing the shape and size of the groove, the welding process can be optimized, and welding defects can be reduced to meet the requirements of engineering for structural integrity and safety.
[0003] At present, although the existing silver steel composite head groove device has basic machining function in the machining process, it lacks accurate detection of the head roundness before machining, which makes it difficult to find the out-of-round phenomenon of the head in the machining process, thereby affecting the machining quality and precision of the final product. UTILITY MODEL CONTENT
[0004] The utility model discloses a silver steel composite head groove device to solve the problem of the prior art that the head roundness is not accurately detected before machining, which makes it difficult to find the out-of-round phenomenon of the head in the machining process, thereby affecting the machining quality and precision of the final product.
[0005] To achieve the above-mentioned purpose, the utility model adopts the following technical scheme:
[0006] A silver steel composite head groove device comprises:
[0007] A base is internally fixed with a frame, and one side of the base is fixed with a connecting seat;
[0008] A moving mechanism is arranged on the connecting seat and used to drive the cutting head or grinding head to approach the head;
[0009] A lifting mechanism is arranged on the moving mechanism and used to adjust the height according to the required cutting or grinding of the head;
[0010] A roundness measuring assembly is arranged on the lifting mechanism and used to measure whether the head is out of round.
[0011] In a possible design, the moving mechanism comprises a moving block slidingly arranged in the connecting seat, a No. 1 lead screw is rotatably arranged in the connecting seat, the No. 1 lead screw is threadedly connected with the moving block, a No. 1 motor is fixedly arranged on one side of the connecting seat, and the output shaft of the No. 1 motor is fixedly connected with the No. 1 lead screw.
[0012] In a possible design, the lifting mechanism comprises a support column fixedly arranged on the top of the moving block, a No. 2 lead screw rotatably arranged in the support column, a sliding block slidably arranged in the support column, a support frame fixedly arranged on one side of the sliding block, the No. 2 lead screw being threadedly connected with the sliding block, a No. 2 motor fixedly arranged on the top of the support column, and the output shaft of the No. 2 motor being fixedly connected with the No. 2 lead screw.
[0013] In a possible design, the circle measuring assembly comprises a frame fixedly arranged on the bottom of the support frame, a measuring needle slidably arranged on one side of the frame, a pressing plate fixedly arranged on the rear end of the measuring needle, a spring fixedly arranged in the frame outside the measuring needle, one end of the spring being fixedly connected with the inner wall of the frame and the other end of the spring being fixedly connected with the measuring needle, a sensor fixedly arranged on the rear side of the frame, and the pressing plate abutting against the sensor.
[0014] In a possible design, the top of the frame body is rotatably provided with a rotating column, the top of the rotating column is fixedly provided with a rotating disc, the top of the rotating disc is provided with four sliding grooves in a cross shape, the four sliding grooves are slidably provided with four moving seats respectively, the outer side of the rotating column is rotatably provided with a linkage plate, the four corners of the linkage plate are rotatably provided with four linkage rods respectively, the four linkage rods are movably connected with the four moving seats respectively, the bottom of each of the two symmetrical moving seats is fixedly provided with a connecting frame, the two sides of one of the connecting frames are fixedly provided with two electric push rods respectively, the output ends of the two electric push rods are fixedly connected with the two sides of the other connecting frame, the top of each of the four moving seats is fixedly provided with a supporting rod, and the top of each of the four supporting rods is rotatably provided with a rotating wheel.
[0015] In a possible design, the inside of the frame body is fixedly provided with a speed reducer, and the output shaft of the speed reducer is fixedly connected with the rotating column.
[0016] In a possible design, the top of the support frame is detachably provided with a mounting seat for mounting a cutting head or a grinding head.
[0017] In the application, when starting to use, first turn on the power of the whole device, then adjust the position of the support rod and the rotating wheel according to the size of the selected silver-steel composite head, start the electric push rod, the output end of the electric push rod extends or retracts, through the connecting frame drives the two moving seats on it to move in the direction of approaching or moving away in the sliding groove, the two moving seats move at the same time drive the linkage rod at the bottom to move, the two linkage rods move at the same time drive the other two linkage rods to move through the linkage plate, the other two linkage rods move at the same time drive the two moving seats on them to move synchronously, so that the four support rods and the rotating wheel move in the direction of approaching or moving away to match different sizes of silver-steel composite heads, then place the silver-steel composite head to be processed on the rotating wheel, after placing it, adjust the angle position of the head using the rotatability of the rotating wheel, so that it remains stable and the center of the rotating disc is aligned and in a horizontal position, then install the equipment needed to be processed (such as cutting head or grinding head) on the mounting seat as needed, and ensure that the cutting head or grinding head is fixed firmly;
[0018] Then according to the height of the head required to be cut or ground, start the No. 2 motor, the output shaft of the No. 2 motor drives the No. 2 lead screw to rotate, the No. 2 lead screw rotates to drive the support frame to move through the sliding block, the movement of the support frame drives the processing equipment on the mounting seat to rise or fall to approach the head and be in a suitable position, when the height of the support frame is in a suitable position, start the No. 1 motor, one end of the output shaft of the No. 1 motor drives the No. 1 lead screw to rotate, the No. 1 lead screw rotates at the same time drives the moving block to move in the connecting seat in the direction of the head, so as to drive the processing equipment on the mounting seat to approach the head until it is in a suitable position, when the processing equipment on the mounting seat is in a working position, the measuring needle is also in a suitable position (at this time the front end of the measuring needle approaches the head and is in contact with the outside of the head, when the measuring needle is in contact with the head, the measuring needle will not move backward, so that the pressing plate and the sensor are still in contact), then start the speed reducer, the output shaft of the speed reducer drives the rotating disc to rotate through the rotating column, the rotating disc rotates at the same time drives the rotating wheel on it to rotate;
[0019] Then connect the sensor with the corresponding equipment, at this time the measuring needle is in contact with the surface of the head, and the rotation of the head driven by the speed reducer can detect the out-of-roundness of the head, if the out-of-roundness occurs during the detection process, the side of the measuring needle will be pushed, the measuring needle will move backward on the frame when it is pushed, the pressing plate will move at the same time, the pressing plate will be separated from the sensor when it moves, the separation of the two indicates that the head has out-of-roundness phenomenon, then according to the measurement result, adjust the position of the head or perform necessary pretreatment to prevent affecting the accuracy of subsequent processing;
[0020] After everything is adjusted, start the power of the cutting head or grinding head, start the cutting or grinding operation, the speed reducer will continue to rotate during the cutting or grinding process, so that the head can uniformly receive cutting or grinding.
[0021] The utility model has the advantages of the following:
[0022] The utility model discloses a movable mechanism is set up, realizes the quick, accurate adjustment of support and positioning in the silver steel composite head machining process, effectively matches the head of different sizes, improves the processing efficiency and precision, guarantees the stable operation of processing equipment simultaneously.
[0023] The utility model discloses a lifting mechanism is set up, realizes the height flexible adjustment of silver steel composite head cutting or grinding height of processing equipment, guarantees that processing equipment can accurately, stably act on the target position of head, thereby improves the processing precision and operation efficiency.
[0024] The utility model discloses the setting of roundness measuring assembly can accurately detect the roundness of silver steel composite head before processing, finds and adjusts the out-of-round phenomenon in time, effectively avoids the processing quality problem caused by head shape error, improves the processing precision and product quality. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 It is a whole main view structural schematic diagram of a silver steel composite head beveling device put forward in the utility model;
[0026] Figure 2 It is a whole side view and connecting seat sectional view structural schematic diagram of a silver steel composite head beveling device put forward in the utility model;
[0027] Figure 3 It is a base sectional view structural schematic diagram of a silver steel composite head beveling device put forward in the utility model;
[0028] Figure 4 It is a roundness measuring assembly split and enlarged structural schematic diagram of a silver steel composite head beveling device put forward in the utility model.
[0029] In the drawing: 1, base;101, frame body;2, connecting seat;3, moving block;4, No. 1 lead screw;5, No. 1 motor;6, support column;7, No. 2 lead screw;8, No. 2 motor;9, support frame;10, mounting seat;11, frame;12, measuring needle;13, pressing plate;14, sensor;15, spring;16, rotating column;17, rotating disc;18, moving seat;19, linkage plate;20, linkage rod;21, connecting frame;22, electric push rod;23, speed reducer;24, support rod;25, rotating wheel. DETAILED DESCRIPTION
[0030] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiments are only some embodiments of the utility model, and not all embodiments. Embodiments
[0031] Referring to Figures 1-4 A device comprises:
[0032] The base 1 is internally fixedly provided with a frame body 101, which provides stable support for the whole device, and one side of the base 1 is fixedly provided with a connecting seat 2 for mounting and supporting a moving mechanism.
[0033] The moving mechanism is arranged on the connecting seat 2 and specifically comprises a moving block 3 slidingly arranged in the connecting seat 2, and a first lead screw 4 rotatably arranged in the connecting seat 2 and threadedly connected with the moving block 3, so that the moving block 3 moves along the axial direction of the first lead screw 4 to realize horizontal displacement when the first lead screw 4 rotates.
[0034] The lifting mechanism is arranged on the moving mechanism, i.e. fixedly arranged on the top of the moving block 3, and the top of the moving block 3 is fixedly provided with a support column 6, the support column 6 is internally rotatably provided with a second lead screw 7, and a sliding block is slidingly arranged in the support column 6, one side of the sliding block is fixedly provided with a support frame 9, and the second lead screw 7 is threadedly connected with the sliding block, so that the sliding block moves along the axial direction of the second lead screw 7 to drive the support frame 9 to ascend or descend and realize vertical adjustment when the second lead screw 7 rotates.
[0035] The circle measuring assembly is arranged on the lifting mechanism, i.e. fixedly arranged on the bottom of the support frame 9, and the bottom of the support frame 9 is fixedly provided with a frame 11, the frame 11 is slidingly provided with a measuring needle 12 at one side, the rear end of the measuring needle 12 is fixedly provided with a pressing plate 13, a spring 15 is fixedly arranged in the frame 11 outside the measuring needle 12, one end of the spring 15 is fixedly connected with the inner wall of the frame 11, and the other end is fixedly connected with the measuring needle 12 to provide a restoring force for the measuring needle 12, a sensor 14 (model: JK-SA801N NPN) is fixedly arranged at the rear side of the frame 11, and the pressing plate 13 abuts against the sensor 14, when the measuring needle 12 is subjected to external force, the spring 15 is compressed and the pressing plate 13 is driven to move, and when the pressing plate 13 is separated from the sensor 14, the sensor 14 sends a signal to indicate that the head exists a circle loss phenomenon.
[0036] The application can be used in the technical field of silver steel composite head groove device, and can also be used in other fields applicable to the application. Embodiment
[0037] On the basis of embodiment one, embodiment two further comprises: a silver steel composite head groove device, which is applied to the technical field of silver steel composite head groove device, a rotating column 16 is arranged on the top of the frame body 101, a rotating disc 17 is fixedly arranged on the top of the rotating column 16, four sliding grooves are opened in a cross shape on the top of the rotating disc 17, a moving seat 18 is slidably arranged in each of the four sliding grooves, a linkage plate 19 is rotatably arranged on the outside of the rotating column 16, a linkage rod 20 is rotatably arranged on each of the four corners of the linkage plate 19, and the four linkage rods 20 are movably connected with the four moving seats 18 respectively, wherein the bottom of each of the two moving seats 18 is fixedly provided with a connecting frame 21, and the two sides of one of the connecting frames 21 are fixedly provided with an electric push rod 22, and the output ends of the two electric push rods 22 are fixedly connected with the two sides of the other connecting frame 21, when the electric push rod 22 is extended or retracted, the two connecting frames 21 and the moving seats 18 thereon will move in the sliding grooves towards the direction of approaching or moving away from each other, and the other two moving seats 18 are driven to move synchronously by the linkage rod 20 and the linkage plate 19, so as to adjust the positions of the four moving seats 18 to adapt to different sizes of the head, and the top of each of the four moving seats 18 is fixedly provided with a supporting rod 24, and the top of each of the four supporting rods 24 is rotatably provided with a rotating wheel 25 for placing and supporting the silver steel composite head to be processed.
[0038] A speed reducer 23 is fixedly arranged in the inside of the frame body 101, the output shaft of the speed reducer 23 is fixedly connected with the rotating column 16, for driving the rotating column 16 and the rotating disc 17 to rotate, so as to drive the head to rotate, thereby facilitating the cutting or grinding operation in all directions.
[0039] The top of the supporting frame 9 is detachably provided with a mounting seat 10 for mounting the cutting head or the grinding head and other processing equipment, and the design of the mounting seat 10 enables the processing equipment to be quickly replaced according to the actual processing requirements, thereby improving the flexibility and applicability of the device.
[0040] However, as known by those skilled in the art, the working principles and wiring methods of the No. 1 motor 5, the No. 2 motor 8, the sensor 14, the electric push rod 22 and the speed reducer 23 are common, which all belong to conventional means or common knowledge, and will not be described here again, and those skilled in the art can arbitrarily select and match them according to their needs or convenience.
[0041] The above is only a preferred specific embodiment of the present application, but the protection scope of the present application is not limited to this, and any person skilled in the art can make equivalent replacement or change according to the technical scheme and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered within the protection scope of the present application.
Claims
1. A silver-steel composite end cap beveling device, characterized in that, include: The base (1) has a frame (101) fixedly installed inside it, and a connecting seat (2) is fixedly installed on one side of the base (1). The moving mechanism is set on the connecting seat (2) and is used to drive the cutting head or grinding head closer to the end cap; The lifting mechanism is mounted on the moving mechanism and is used to adjust the height according to the required cutting or grinding height of the end cap; The roundness measuring component is mounted on the lifting mechanism and is used to measure whether the end cap is out of round.
2. The silver-steel composite end cap beveling device according to claim 1, characterized in that, The moving mechanism includes a moving block (3) that is slidably disposed inside the connecting seat (2). A lead screw (4) is rotatably disposed inside the connecting seat (2). The lead screw (4) is threadedly connected to the moving block (3). A motor (5) is fixedly disposed on one side of the connecting seat (2). One end of the output shaft of the motor (5) is fixedly connected to the lead screw (4).
3. The silver-steel composite end cap beveling device according to claim 2, characterized in that, The lifting mechanism includes a support column (6) fixedly installed on the top of the moving block (3), a second lead screw (7) rotatably installed inside the support column (6), a slider slidably installed inside the support column (6), and a support frame (9) fixedly installed on one side of the slider. The second lead screw (7) is threadedly connected to the slider. A second motor (8) is fixedly installed on the top of the support column (6), and one end of the output shaft of the second motor (8) is fixedly connected to the second lead screw (7).
4. The silver-steel composite end cap beveling device according to claim 3, characterized in that, The circularity measuring assembly includes a frame (11) fixedly mounted on the bottom of the support frame (9). A probe (12) is slidably mounted through one side of the frame (11). A pressure plate (13) is fixedly mounted on the rear end of the probe (12). A spring (15) is fixedly mounted inside the frame (11) outside the probe (12). One end of the spring (15) is fixedly connected to the inner wall of the frame (11), and the other end of the spring (15) is fixedly connected to the probe (12). A sensor (14) is fixedly mounted on the rear side of the frame (11), and the pressure plate (13) abuts against the sensor (14).
5. The silver-steel composite end cap beveling device according to claim 1, characterized in that, The top of the frame (101) is rotatably provided with a rotating column (16), and the top of the rotating column (16) is fixedly provided with a turntable (17). The top of the turntable (17) is provided with four sliding grooves in a cross shape. The interior of each of the four sliding grooves is provided with a movable seat (18). The outside of the rotating column (16) is rotatably provided with a linkage plate (19). The four corners of the linkage plate (19) are rotatably provided with linkage rods (20). The four linkage rods (20) are respectively movably connected to the four movable seats (18). The bottom of the two symmetrical movable seats (18) is fixedly provided with a connecting frame (21). The two sides of one of the connecting frames (21) are fixedly provided with electric push rods (22). The output ends of the two electric push rods (22) are fixedly connected to the two sides of the other connecting frame (21). The top of each of the four movable seats (18) is fixedly provided with a support rod (24). The top of each of the four support rods (24) is rotatably provided with a wheel (25).
6. The silver-steel composite end cap beveling device according to claim 5, characterized in that, A speed reducer (23) is fixedly installed inside the frame (101), and the output shaft of the speed reducer (23) is fixedly connected to the rotating column (16).
7. The silver-steel composite end cap beveling device according to claim 3, characterized in that, The top of the support frame (9) is detachably provided with a mounting seat (10) for mounting a cutting head or a grinding head.