Corner burr grinding device

By combining the design of lifting blocks, transmission rods, and sanding belts, the problem of frequent clamping during the grinding of long rectangular workpieces is solved, realizing automated grinding and improving production efficiency and grinding effect.

CN223820262UActive Publication Date: 2026-01-23LINZHOU HEAVY MACHINE CASTING AND FORGING CO LTD
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Patent Information

Application Number
CN202520086094.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

Existing technology requires frequent clamping and disassembly when using a grinding wheel to grind long rectangular workpieces, resulting in decreased production efficiency.

Method used

A burr removal device for edges and corners was designed. It uses a lifting block, a transmission rod, a first rotating cylinder, and a second rotating cylinder in conjunction with a sanding belt to achieve automated grinding of workpieces via a belt conveyor without the need for frequent clamping and disassembly.

Benefits of technology

It improves production efficiency, is suitable for grinding workpieces of various specifications, and allows for adjustment of belt tension to prevent workpieces from shifting during transport, thus improving the grinding effect.

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Abstract

The utility model provides a corner burr polishing device which comprises a supporting frame, a belt conveyor is arranged on the supporting frame, a guide plate is arranged on the vertical face of one side of the supporting frame, a mounting plate is arranged on the supporting frame and located on the vertical face of one side of the guide plate, and two lifting grooves are formed in the vertical face of the mounting plate in a penetrating mode. Lifting blocks are slidably connected into the two lifting grooves correspondingly, transmission rods are rotationally connected to the two lifting blocks correspondingly, a first rotating cylinder is connected to the outer side wall, close to one side of the guide plate, of the transmission rod, a second rotating cylinder is connected to the outer side wall, away from one side of the guide plate, of the transmission rod, and an abrasive belt is arranged on the outer side wall of the first rotating cylinder and the outer side wall of the second rotating cylinder. The lifting block and the transmission rod are matched with the first rotating cylinder, the second rotating cylinder and the abrasive belt arranged on the first rotating cylinder and the second rotating cylinder, so that when long-strip rectangular workpieces are ground and polished, the workpieces do not need to be frequently clamped, disassembled and assembled, and then the overall production efficiency can be improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to casting processing technical field, concretely relates to a corner burr polishing device. BACKGROUND

[0002] Casting is a metal product obtained through casting process. Casting is a liquid metal forming method. Liquid metal is poured into a casting mold cavity adapted to the shape of a part. After cooling and solidification, a blank or part with certain shape, size and performance is obtained. For example, many mechanical parts such as cylinder block of automobile engine and bed body of machine tool are castings.

[0003] After casting, impurities such as sand and oxide scale are left on the surface of the casting, which will affect subsequent processing and use. In the prior art, the surface of the casting is polished by a grinding machine, so that the surface of the casting can be polished by a high-speed rotating grinding wheel.

[0004] However, when using a grinding machine or other polishing equipment to polish a rack or other long rectangular workpiece, the workpiece needs to be clamped and disassembled constantly during the polishing process due to the shape of the workpiece, which will reduce production efficiency. UTILITY MODEL CONTENT

[0005] Therefore, the utility model provides a corner burr polishing device, which can polish long rectangular workpieces without frequent clamping and disassembly of the workpiece, thereby improving overall production efficiency.

[0006] To solve the above technical problems, the utility model provides a corner burr polishing device, which comprises a support frame, a belt conveyor is arranged on the support frame, a guide plate is arranged on the vertical surface of one side of the support frame, the guide plate is connected to the vertical surface of one side of the support frame through bolts, an installation plate is arranged on the vertical surface of one side of the guide plate on the support frame, the installation plate is connected to the upper part of the installation column through bolts, two lifting grooves are formed in the vertical surface of the installation plate, the lifting grooves can be formed in the installation plate by a cutting machine, lifting blocks are slidably connected in the two lifting grooves, driving mechanisms are arranged on the upper parts of the two lifting blocks, and the two groups of driving mechanisms are used for adjusting the heights of the corresponding lifting blocks.

[0007] The transmission rod is rotatably connected to the lifting block at one end through a bearing, a first rotating cylinder is connected to the outer side wall of the transmission rod near the guide plate, the first rotating cylinder is fixedly connected to the outer side wall of the transmission rod, a second rotating cylinder is connected to the outer side wall of the transmission rod away from the guide plate, the second rotating cylinder is fixedly connected to the outer side wall of the other transmission rod, the diameter of the first rotating cylinder is larger than that of the second rotating cylinder, and a sand belt is arranged on the outer side walls of the first rotating cylinder and the second rotating cylinder and is sleeved on the outer side walls of the first rotating cylinder and the second rotating cylinder.

[0008] A fixed frame is arranged on the vertical surface of one side of the lifting block near the guide plate, the fixed frame is connected to the vertical surface of one side of one of the lifting blocks through bolts, a motor is arranged on the fixed frame, the motor is connected to one side of the fixed frame through bolts, and the output shaft of the motor is connected to one end of the transmission rod through a shaft coupling.

[0009] Each set of driving mechanisms comprises a threaded rod arranged on the upper part of the lifting block, the threaded rod is fixedly connected to the upper part of the lifting block, a driven gear is arranged on the upper part of the mounting plate and corresponds to the position of the threaded rod, the driven gear is connected to the threaded rod through screw cooperation, a driving gear is arranged on one side of the driven gear, the driving gear is engaged with the driven gear, each driven gear and each driving gear are connected to the upper part of the mounting plate through a thrust bearing, an adjusting rod is arranged on one side of the upper part of the driving gear, and the adjusting rod is fixedly connected to the upper part of each driving gear.

[0010] A guide mechanism is arranged on the vertical surface of the side of the mounting plate near the belt conveyor and between the guide plate and the first rotating cylinder, the guide mechanism comprises a fixed frame arranged on the mounting plate, the fixed frame is connected to the mounting plate through bolts, an extension rod is arranged on the upper part of the fixed frame, the extension rod is connected to the upper part of the fixed frame through bolts, the extension rod can be an electric extension rod, a sliding block is connected to the end of the advancing rod of the extension rod, the sliding block is fixedly connected to the end of the advancing rod of the extension rod, a lifting rod is rotatably connected to the vertical surface of one side of the sliding block, the lifting rod is rotatably connected to the vertical surface of one side of the sliding block through a bearing, and a limiting column is arranged on the outer side wall of the lifting rod and is fixedly connected to the outer side wall of the lifting rod.

[0011] A spring is arranged between the inner side wall of the fixed frame and the sliding block, one end of the spring is fixedly connected to the inner side wall of the fixed frame, and the other end of the spring is fixedly connected to the upper part of the sliding block.

[0012] A guide block is arranged on the vertical surface of each side of the sliding block and is fixedly connected to the vertical surface of each side of the sliding block, a guide groove is formed in the fixed frame and corresponds to the two guide blocks, the guide groove can be formed in the fixed frame through a cutting machine during manufacturing, and the two guide blocks are slidably connected in the corresponding guide grooves.

[0013] The beneficial effects of the above technical scheme of the utility model are as follows:

[0014] 1、By setting the lifting block, transmission rod cooperation first rotating cylinder, second rotating cylinder and the sand belt set on it, so that when polishing long rectangular workpiece, no need to clamp and disassemble the workpiece frequently, and then can improve the overall production efficiency.

[0015] 2、By setting the drive mechanism, so that it can be used for polishing various specifications of workpiece, and also can adjust the tension of the sand belt.

[0016] 3、By setting the guide mechanism, so that the workpiece on the belt conveyor can be limited to guide, and avoid the workpiece need to be polished in the transmission process, and can avoid the offset caused by high speed friction in the polishing process. BRIEF DESCRIPTION OF DRAWINGS

[0017] Figure 1 It is the overall structure schematic view of the utility model;

[0018] Figure 2 It is the two transmission rods and the structure schematic view of each part on it of the utility model;

[0019] Figure 3 It is the overall structure schematic view of the other side of the utility model;

[0020] Figure 4 It is the structure schematic view of the mounting plate and each part on it of the utility model;

[0021] Figure 5 It is the overall structure schematic view of the guide mechanism of the utility model.

[0022] In the drawing: 101, support frame; 102, belt conveyor; 103, mounting plate; 104, lifting groove; 105, lifting block; 106, transmission rod; 107, first rotating cylinder; 108, second rotating cylinder; 109, sand belt; 110, guide plate;

[0023] 201, fixed frame; 202, motor;

[0024] 301, threaded rod; 302, driven gear; 303, driving gear; 304, adjusting rod;

[0025] 401, fixed frame; 402, telescopic rod; 403, sliding block; 404, lifting rod; 405, limiting column;

[0026] 501, spring;

[0027] 601, guide groove; 602, guide block. DETAILED DESCRIPTION

[0028] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the following will be described in conjunction with the accompanying drawings of the embodiments of this utility model. Figures 1-5 The technical solutions of the embodiments of this utility model are clearly and completely described herein. Obviously, the described embodiments are only some, not all, of the embodiments of this utility model. All other embodiments obtained by those skilled in the art based on the described embodiments of this utility model are within the protection scope of this utility model.

[0029] The effect of the solution in claim 1 is as follows: Figure 1 , 2 As shown in Figure 4: A burr grinding device includes a support frame 101, on which a belt conveyor 102 is mounted. These are all prior art and therefore require no further explanation. A guide plate 110 is provided on one vertical side of the support frame 101. The guide plate 110 guides the workpiece to be ground, which is placed on the belt conveyor 102, thus preventing the workpiece from shifting during transport. The guide plate 110 is bolted to one vertical side of the support frame 101, allowing for easy disassembly and assembly when the guide plate 110 needs to be repositioned or maintained. A mounting plate 103 is provided on the support frame 101 and on the vertical surface of the guide plate 110. The mounting plate 103 provides stable support for the components on it. The mounting plate 103 is bolted to the upper part of the mounting column, so that the mounting plate 103 and its components can be easily disassembled and assembled when replacement or maintenance is required. Two lifting grooves 104 are provided through the vertical surface of the mounting plate 103. The two lifting grooves 104 allow the position adjustment of the two sliders 403 and their components, thereby preventing the sliders 403 from tilting when moving.

[0030] The lifting grooves 104 can be cut into the mounting plate 103 using a cutting machine, making the lifting grooves 104 easy to manufacture. Lifting blocks 105 are slidably connected within both lifting grooves 104. The lifting blocks 105 allow the transmission rod 106 and its components to rise and fall accordingly, facilitating the adjustment of the heights of the first rotating cylinder 107 and the second rotating cylinder 108. Therefore, it is convenient to adjust the height of the first rotating cylinder 107 according to the workpiece specifications, and it also allows for tensioning of the sanding belt 109. Each of the two lifting blocks 105 is equipped with a drive mechanism, and both sets of drive mechanisms... Used for height adjustment of the corresponding lifting blocks 105, each of the two lifting blocks 105 is rotatably connected to a transmission rod 106. The transmission rod 106 is set so that the rotation of the transmission rod 106 can drive the various parts on it to move accordingly. One end of the transmission rod 106 is rotatably connected to the lifting block 105 through a bearing, so that the transmission rod 106 will not jam when rotating. A first rotating cylinder 107 is connected to the outer wall of the transmission rod 106 near the guide plate 110. The rotation of the first rotating cylinder 107 can drive the sanding belt 109 to rotate, and then the workpiece can be polished by the rotation of the sanding belt 109.

[0031] The first rotating cylinder 107 is fixedly connected to the outer wall of the transmission rod 106, which makes the connection structure of the first rotating cylinder 107 more stable. This allows the rotation of the first rotating cylinder 107 to move the sanding belt 109. A second rotating cylinder 108 is connected to the outer wall of the transmission rod 106 on the side away from the guide plate 110. The second rotating cylinder 108 provides guidance and support for the sanding belt 109. The second rotating cylinder 108 is fixedly connected to the outer wall of another transmission rod 106, making the connection structure more stable and providing guidance to one end of the sanding belt 109. The diameter of the first rotating cylinder 107 is larger than that of the second rotating cylinder 108. The diameter of the first rotating cylinder 107 is large, which increases the contact area and allows for rapid grinding of the workpiece. A sanding belt 109 is provided on the outer wall of the first rotating cylinder 107 and the second rotating cylinder 108. The sanding belt 109 can be moved to quickly grind the workpiece conveyed on the belt conveyor 102. The sanding belt 109 is sleeved on the outer wall of the first rotating cylinder 107 and the second rotating cylinder 108. The first rotating cylinder 107 rotates and the second rotating cylinder 108 guides the sanding belt 109 to move, thereby grinding the surface of the workpiece.

[0032] In use, the starting motor 202 causes the first rotating drum 107 to rotate, and the belt conveyor 102 is started, causing the sanding belt 109 mounted on it to rotate. The second rotating drum 108 can guide the other side of the sanding belt 109. When the sanding belt 109 rotates, the workpiece is placed on the belt conveyor 102 with the guide plate 110 close to it. At this time, the workpiece will be conveyed to the sanding belt 109 by the belt conveyor 102. The rotating sanding belt 109 can quickly grind the surface of the workpiece. After one side of the workpiece is ground, it can be stored and then the other side can be ground again, and so on. Alternatively, after one side is ground, it can be removed from the belt conveyor 102 and the other side can be ground again. Therefore, when grinding and polishing long rectangular workpieces, there is no need to perform frequent clamping and disassembly operations on the workpiece, thereby improving the overall production efficiency.

[0033] The effect of the solution in claim 2 is as follows: Figure 3 , 4 As shown: A fixing frame 201 is provided on the vertical surface of the lifting block 105 near the guide plate 110. The fixing frame 201 provides support for the motor 202, preventing the output shaft of the motor 202 from rotating on its own. The fixing frame 201 is bolted to the vertical surface of one of the lifting blocks 105, making it easy to disassemble and install when replacement or maintenance is required. The motor 202 is mounted on the fixing frame 201. The rotation of the output shaft of the motor 202 drives the transmission rod 106 on the first rotating cylinder 107 to rotate accordingly. The motor 202 is bolted to one side of the fixing frame 201, making it easy to disassemble and install when maintenance or replacement is required. The output shaft of the motor 202 is connected to one end of the transmission rod through a coupling, so that the rotation of the output shaft of the motor 202 drives the transmission rod 106 on the first rotating cylinder 107, thereby causing the various components on it to rotate accordingly.

[0034] The effect of the solution in claim 3 is as follows: Figure 3 , 4As shown: Each drive mechanism includes a threaded rod 301 mounted on the upper part of the lifting block 105. The threaded rod 301 can be rotated by the driven gear 302, thereby driving the threaded rod 301 to move up and down. The threaded rod 301 is fixedly connected to the upper part of the lifting block 105, so that when the driven gear 302 rotates and drives the threaded rod 301 to move up and down, the threaded rod 301 will not rotate, thus improving the stability of the movement of the lifting block 105. The driven gear 302 is mounted on the upper part of the mounting plate 103 at the position corresponding to the threaded rod 301. The driven gear 302 is connected to the threaded rod 301 through a threaded engagement. The driven gear 302 can be rotated, thereby driving the threaded rod 301 to move up and down. A driving gear 303 is mounted on one side of the driven gear 302. The driving gear 303 meshes with the driven gear 302. The driving gear 303 can be rotated, thereby driving the driven gear 302 to rotate accordingly.

[0035] Furthermore, locking can be achieved through the driven gear 302 engaging with the threaded rod 301, and then through the driven gear 302 engaging with the driving gear 303, thereby further improving the stability of the lifting block 105 and its components. Each driven gear 302 and each driving gear 303 are connected to the upper part of the mounting plate 103 through a thrust bearing, ensuring that the driven gear 302 and driving gear 303 will not jam during rotation. An adjusting rod 304 is provided on one side of the upper part of the driving gear 303. The adjusting rod 304 allows the operator to manually adjust the driving gear 303, thus enabling the driving gear 303 to rotate while saving manufacturing costs. The adjusting rod 304 is fixedly connected to the upper part of each driving gear 303, making its connection structure more stable.

[0036] In use, the height of the lifting block 105 supported by the first rotating cylinder 107 can be adjusted according to the specifications of the workpiece, making it suitable for grinding workpieces of various specifications. The height of the lifting block 105 supported by the second rotating cylinder 108 can be adjusted according to the usage and width of the sanding belt 109, thereby adjusting the tension of the sanding belt 109 and improving the grinding effect on the workpiece. During adjustment, simply hold the adjusting rod 304 and rotate the drive gear 303. By rotating the drive gear 303 forward or backward, the height of the corresponding lifting block 105 can be adjusted. Therefore, it is suitable for grinding workpieces of various specifications and can also adjust the tension of the sanding belt 109.

[0037] The effect of the solution in claim 4 is as follows: Figure 4 , 5As shown: A guiding mechanism is provided on the vertical surface of the mounting plate 103 near the belt conveyor 102, between the guide plate 110 and the first rotating drum 107. This guiding mechanism ensures that the workpiece being conveyed on the belt conveyor 102 is guided and limited, preventing the workpiece to be ground from shifting during conveying and avoiding shifting due to high-speed friction during grinding. The guiding mechanism includes a fixing frame 401 on the mounting plate 103, providing stable support for all components. The fixing frame 401 is bolted to the mounting plate 103. The fixed frame 401 and its components are designed to be easily disassembled and reassembled when maintenance or replacement is required. A telescopic rod 402 is provided on the upper part of the fixed frame 401. The telescopic rod 402 allows the push rod of the telescopic rod 402 to move up and down, which in turn drives the slider 403 connected to the end of the push rod and its components to move up and down accordingly. The telescopic rod 402 is bolted to the upper part of the fixed frame 401, which makes it easy to disassemble and reassemble when maintenance or replacement is required. The telescopic rod 402 can be an electric telescopic rod 402, which can save costs and facilitate operation.

[0038] A slider 403 is connected to the end of the push rod of the telescopic rod 402. The slider 403 supports the components on it and allows the slider 403 and its components to move up and down. The slider 403 is fixedly connected to the end of the push rod of the telescopic rod 402, making the connection structure more stable. A lifting rod 404 is rotatably connected to one vertical surface of the slider 403. The lifting rod 404 supports the limiting post 405 and allows the limiting post 405 to rotate when it limits the workpiece, thus preventing damage to the workpiece surface. Furthermore, it can prevent the workpiece from jamming when limiting the position. The lifting rod 404 is rotatably connected to the vertical surface of the slider 403 via a bearing, so that the lifting rod 404 will not jam when rotating. A limit post 405 is provided on the outer wall of the lifting rod 404. The limit post 405 can be used to hold the side of the workpiece that needs to be ground, thereby preventing the workpiece from tilting during the grinding or conveying process. The limit post 405 is fixedly connected to the outer wall of the lifting rod 404, making its connection structure more stable.

[0039] The effect of the solution in claim 5 is as follows: Figure 5As shown: A spring 501 is provided between the inner wall of the fixed frame 401 and the slider 403. The spring 501 can improve the stability of the limiting post 405, the lifting rod 404 and the slider 403 when limiting the workpiece, and further avoid the instability when limiting the workpiece. One end of the spring 501 is fixedly connected to the inner wall of the fixed frame 401, and the other end of the spring 501 is fixedly connected to the upper part of the slider 403, so that its connection structure is more stable.

[0040] The effect of the solution in claim 6 is as follows: Figure 5 As shown: Guide blocks 602 are provided on both vertical surfaces of the slider 403. The guide blocks 602 work with the guide grooves 601 to limit the slider 403, thereby preventing the slider 403 from deviating during its up and down movement. The guide blocks 602 are fixedly connected to the vertical surfaces of the slider 403, making the connection structure more stable. The fixed frame 401 has guide grooves 601 at the positions of the two guide blocks 602. The guide grooves 601 allow the guide blocks 602 to slide within them, further improving stability. The guide grooves 601 and the fixed frame 401 can be cut using a cutting machine during manufacturing, which facilitates manufacturing and improves the overall structural stability. The two guide blocks 602 are slidably connected within their respective guide grooves 601, thus limiting the guide blocks 602 within the guide grooves 601.

[0041] Furthermore, it should be noted that, in the description of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0042] The above description is the preferred embodiment of this utility model. It should be noted that for those skilled in the art, several improvements and modifications can be made without departing from the principle of this utility model, and these improvements and modifications should also be considered within the protection scope of this utility model.

Claims

1. A burr removal device for edges and corners, comprising a support frame (101), a belt conveyor (102) mounted on the support frame (101), and a guide plate (110) mounted on a vertical surface on one side of the support frame (101), characterized in that: An mounting plate (103) is provided on the support frame (101) and on the vertical surface of the guide plate (110). Two lifting slots (104) are provided through the vertical surface of the mounting plate (103). A lifting block (105) is slidably connected in each of the two lifting slots (104). A driving mechanism is provided on the upper part of each of the two lifting blocks (105). Both sets of driving mechanisms are used to adjust the height of the corresponding lifting block (105). Both lifting blocks (105) are rotatably connected to a transmission rod (106). A first rotating cylinder (107) is connected to the outer wall of the transmission rod (106) on the side closer to the guide plate (110), and a second rotating cylinder (108) is connected to the outer wall of the transmission rod (106) on the side away from the guide plate (110). A sanding belt (109) is provided on the outer wall of the first rotating cylinder (107) and the second rotating cylinder (108).

2. The edge and corner burr grinding device as described in claim 1, characterized in that: A fixing frame (201) is provided on the vertical surface of the lifting block (105) near the guide plate (110). A motor (202) is provided on the fixing frame (201). The output shaft of the motor (202) is connected to one end of the transmission rod through a coupling.

3. The edge and corner burr grinding device as described in claim 1, characterized in that: Each set of drive mechanisms includes a threaded rod (301) disposed on the upper part of the lifting block (105), a driven gear (302) disposed on the upper part of the mounting plate (103) and corresponding to the position of the threaded rod (301), the driven gear (302) being connected to the threaded rod (301) by threaded engagement, a driving gear (303) disposed on one side of the driven gear (302), the driving gear (303) meshing with the driven gear (302), and an adjusting rod (304) disposed on one side of the upper part of the driving gear (303).

4. The edge and corner burr grinding device as described in claim 1, characterized in that: A guide mechanism is provided on the vertical surface of the mounting plate (103) near the belt conveyor (102) and between the guide plate (110) and the first rotating cylinder (107). The guide mechanism includes a fixed frame (401) on the mounting plate (103), a telescopic rod (402) is provided on the upper part of the fixed frame (401), a slider (403) is connected to the end of the push rod of the telescopic rod (402), a lifting rod (404) is rotatably connected on the vertical surface of one side of the slider (403), and a limit post (405) is provided on the outer wall of the lifting rod (404).

5. The edge and corner burr grinding device as described in claim 4, characterized in that: A spring (501) is provided between the inner wall of the fixed frame (401) and the slider (403).

6. The edge and corner burr grinding device as described in claim 4, characterized in that: Guide blocks (602) are provided on both vertical surfaces of the slider (403). The fixed frame (401) has guide grooves (601) at the positions of the two guide blocks (602). The two guide blocks (602) are slidably connected in the corresponding guide grooves (601).