Mixing device for cable production

By automating the cable material injection mechanism and mixing system, the problem of low material conveying and mixing efficiency in cable production has been solved, realizing a highly efficient cable production mixing process and improving production efficiency and material mixing quality.

CN223821057UActive Publication Date: 2026-01-23JIANGSU ZHENZHENG INTELLIGENT MANUFACTURING CO LTD
View PDF 1 Cites 0 Cited by

Patent Information

Application Number
CN202520081834.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-14
Publication Date
2026-01-23
Estimated Expiration
2035-01-14

AI Technical Summary

Technical Problem

In the current cable production process, the efficiency of cable material transportation and mixing is low, especially the feeding and mixing of different batches of materials, which is time-consuming and labor-intensive, resulting in low production efficiency.

Method used

The cable material injection mechanism includes components such as trapezoidal support rods, cable raw material feeding cabinet, drive motor, drive pulley, mixing pump, and conveying impeller. The drive motor drives the drive pulley to rotate, and the conveying impeller and mixing pump realize automated conveying and mixing. Combined with the pneumatic cylinder-controlled sealing mechanism and cross support stirring, the material is ensured to be mixed evenly.

Benefits of technology

It improved the mixing efficiency of cable production, reduced the pressure of manual feeding, shortened the production cycle, and ensured that the mixing quality of multiple batches of materials met the requirements.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223821057U_ABST
    Figure CN223821057U_ABST
Patent Text Reader

Abstract

The utility model provides a material mixing device for cable production, which comprises a cable material injection mechanism, the cable material injection mechanism comprises a trapezoidal supporting rod, a cable raw material delivery cabinet is mounted in the middle of the trapezoidal supporting rod, a raw material discharge valve is connected to the side wall of the cable raw material delivery cabinet through a pipe, and an n-shaped support is mounted on the surface of the top of the cable raw material delivery cabinet. A driving motor is installed on one side of the surface of the support shaped like the Chinese character'ji ', the output end of the driving motor is sleeved with a driving belt wheel, the surface of the driving belt wheel is communicated with a mixed material draw-off pump through a belt, and a material conveying impeller is installed on the side wall of the mixed material draw-off pump. The driving motor drives the driving belt wheel to rotate, materials in the mixed material extraction pump are driven to be fed and transferred, the materials are pressurized and transferred away from the raw material conveying guide pipe through the material conveying impeller, manual material conveying is avoided, and the feeding pressure is relieved for follow-up cable mixed material production.
Need to check novelty before this filing date? Find Prior Art

Description

TECHNICAL FIELD

[0001] The utility model belongs to cable production technical field, concretely relates to a mixing device for cable production. BACKGROUND

[0002] Wire and cable are used to transmit electric (magnetic) energy, information and realize electromagnetic conversion wire products. Broad sense wire and cable is also called cable, and cable is defined as: the following parts are composed of the collection; One or more insulated wire cores, and their respective possible cladding layer, total protective layer and outer sheath, and cable can have additional non-insulated conductor.

[0003] The application number for "CN202410662499.6" disclosed "a kind of for polyvinyl chloride cable production mixing device" is increasingly mature technology, the present application relates to wire and cable manufacturing equipment field, especially, it is related to a kind of for polyvinyl chloride cable production mixing device.The present application provides a kind of for polyvinyl chloride cable production mixing device, which can adjust the feeding speed of additive according to the rotating speed of main rod, save energy consumption, ensure that raw materials are uniformly mixed.A kind of for polyvinyl chloride cable production mixing device, including support, outer tube, inner tube and end cap, etc., support has left and right two, support is connected with outer tube, outer tube left and right two inner sides are connected with inner tube, outer tube right side is clamped with end cap.The neutralizing rod on the additional seat is rotated to the lower side of arc material plate, extrudes arc material plate and slides on arc rod, so that the additive is discharged into the outer tube, when the neutralizing rod on the additional seat is separated from the arc material plate, the additive is stopped, which can adjust the feeding speed of additive according to the rotating speed of main rod, save energy consumption, ensure that raw materials are uniformly mixed.

[0004] The above device still has some deficiencies when in use: the cable production link is indispensable is the delivery of cable material mixing process, the production of cable mixing needs to solve is cable initialization mixing, and the difficulty of the process is that different batches of material injection production, different batches of material feeding and mixing stirring conveying are time-consuming and laborious, and the efficiency is low. INVENTION CONTENTS

[0005] The utility model aims at providing a kind of for cable production mixing device, to solve the existing problems.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: including cable material injection mechanism, the cable material injection mechanism includes trapezoidal support rod, the middle part of trapezoidal support rod is installed with cable raw material delivery cabinet, the lateral wall pipe of cable raw material delivery cabinet is connected with raw material discharge valve, the top surface of cable raw material delivery cabinet is installed with several character supports, the surface one side of several character supports is installed with driving motor, and the output end of driving motor is equipped with driving pulley, the surface of driving pulley is communicated with mixing pump through the belt, and the lateral wall of mixing pump is installed with material delivery impeller.

[0007] As a preferred scheme of the utility model: the lateral wall of mixing pump is installed with raw material delivery guide pipe, and the lateral wall of mixing pump is installed with mixing guide pipe.

[0008] As a preferred scheme of the utility model: the surface of driving pulley is covered with protective mesh cover, and the bottom end middle part of protective mesh cover is installed with adjusting plate.

[0009] As a preferred scheme of the utility model: the lateral wall of trapezoidal support rod is installed with control mechanism.

[0010] The control mechanism includes the assembly bottom plate installed in the lateral wall of trapezoidal support rod, the first connecting vertical rod is vertically installed in the top four corners of assembly bottom plate, and the top end of first connecting vertical rod is installed with upper top plate.

[0011] As a preferred scheme of the utility model: the surface of assembly bottom plate is installed with material cylinder clamping side plate, the middle part of material cylinder clamping side plate is installed with mixing pool for mixing, and the pool body top of mixing pool is provided with feeding port.

[0012] The side of distance feeding port is placed with the communication of raw material discharge valve.

[0013] As a preferred scheme of the utility model: the top end middle part of upper top plate is installed with lifting mechanism.

[0014] The surface of lifting mechanism is sequentially provided with a plurality of sliding sleeves, the top end of sliding sleeve is vertically installed with sliding support rod, the top end middle part of sliding support rod is installed with upper supporting plate, and the surface of upper supporting plate is vertically installed with pneumatic pressure cylinder, and the bottom of upper top plate is installed with sealing cover mechanism through the cylinder body telescopic end of pneumatic pressure cylinder.

[0015] As a preferred scheme of the utility model: the sealing cover mechanism includes the upper sealing cover installed in the bottom of upper top plate, the top end middle part of upper sealing cover is installed with adjusting motor, the bottom end middle part of upper sealing cover is installed with second connecting vertical rod, and the bottom end of second connecting vertical rod is installed with sealing cover.

[0016] As a preferred scheme of the utility model: the bottom end of the second connection vertical rod is equipped with cross supports on the surface of several connecting roller shafts;

[0017] The top end of the cross support is installed with a belt rolling group, and the top end of the belt rolling group is transmissionally arranged with the output end of the adjusting motor.

[0018] Compared with the prior art, the utility model has the beneficial effects that:

[0019] 1) the cable raw material feeding cabinet is used, so that the raw material discharge valve can be pre-buried and installed in the cable raw material feeding cabinet for conveying, according to the rotation of the driving motor driven driving pulley, the material feeding transfer in the mixing extraction pump is driven, the material is pressurized and transferred away from the raw material conveying pipe by using the material conveying impeller, manual material conveying is avoided, the feeding pressure of subsequent cable production mixing is reduced, the mixing production efficiency is improved, and the production period is shortened;

[0020] 2) the mixing guide pipe and the raw material discharge valve are used, so that the material can be transferred from the raw material discharge valve into the mixing pool, the upper cover is controlled to be opened and closed by the pneumatic cylinder during the mixing stage, the cover is closed after the material feeding, according to the rotation of the belt rolling group driven by the adjusting motor, the connecting roller shaft and the cross support are also driven, the cable material conveyed is ensured to be mixed and stirred to realize mixing and stirring, and multiple batches of mixed production mixing are made to obtain the cable rubber material meeting the regulations. BRIEF DESCRIPTION OF DRAWINGS

[0021] The drawings are used to provide further understanding of the utility model, and constitute a part of the specification, are used together with the embodiments of the utility model to explain the utility model, and do not constitute the limitation to the utility model. In the drawings:

[0022] Figure 1 It is the structural schematic view of the utility model;

[0023] Figure 2 It is the cover mechanism structural schematic view of the utility model;

[0024] Figure 3 It is the control mechanism structural schematic view of the utility model;

[0025] Figure 4 It is the cable material injection mechanism structural schematic view of the utility model;

[0026] Figure 5 It is the connecting roller shaft structural schematic view of the utility model;

[0027] Figure 6 It is the protective net cover structural schematic view of the utility model.

[0028] In the figure: 1, cable material injection mechanism; 11, trapezoidal support rod; 12, cable raw material feeding cabinet; 13, raw material discharge valve; 14, several character supports; 15, driving motor; 16, driving pulley; 17, mixing extraction pump; 18, material conveying impeller; 19, raw material conveying conduit; 191, mixing conduit; 192, protective mesh cover; 193, adjusting plate;

[0029] 2, control mechanism; 21, assembly base plate; 22, first connecting vertical rod; 23, upper top plate; 24, barrel clamping side plate; 25, mixing pool;

[0030] 3, lifting mechanism; 31, sliding sleeve; 32, sliding support rod; 33, upper supporting plate; 34, pneumatic pressure cylinder;

[0031] 4, capping mechanism; 41, upper capping; 42, adjusting motor; 43, second connecting vertical rod; 44, capping; 45, connecting roller shaft; 46, cross support; 47, belt rolling group. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.

[0033] Please refer to Figure 1 - Figure 6 The present application provides the following technical solutions: a mixing device for cable production, comprising a cable material injection mechanism 1, the cable material injection mechanism 1 comprising a trapezoidal support rod 11, a cable raw material feeding cabinet 12 being installed at the middle part of the trapezoidal support rod 11, a raw material discharge valve 13 being connected to the side wall of the cable raw material feeding cabinet 12, a several character support 14 being installed on the top surface of the cable raw material feeding cabinet 12, a driving motor 15 being installed on one side of the surface of the several character support 14, a driving pulley 16 being sleeved on the output end of the driving motor 15, the surface of the driving pulley 16 being communicated with a mixing extraction pump 17 through a belt, and a material conveying impeller 18 being installed on the side wall of the mixing extraction pump 17.

[0034] In the present embodiment: a raw material conveying conduit 19 is installed on the side wall of the mixing extraction pump 17, and a mixing conduit 191 is installed on the side wall of the mixing extraction pump 17.

[0035] The mixing extraction pump 17 generates an attractive force after being powered on, and materials are introduced into the mixing conduit 191 from the position of the raw material conveying conduit 19.

[0036] In the embodiment, the surface cover of the driving pulley 16 is provided with a protective cover 192, and the middle bottom of the protective cover 192 is provided with an adjusting plate 193.

[0037] The protective cover 192 is used to avoid the injury caused by the high-power rotating force of the driving pulley 16.

[0038] In the embodiment, the side wall of the trapezoidal supporting rod 11 is provided with a control mechanism 2.

[0039] The control mechanism 2 comprises an assembly bottom plate 21 provided on the side wall of the trapezoidal supporting rod 11, and the top of the assembly bottom plate 21 is vertically provided with a first connecting vertical rod 22 at the four corners, and the top end of the first connecting vertical rod 22 is provided with an upper top plate 23.

[0040] The first connecting vertical rod 22 and the assembly bottom plate 21 are used to install the mixing pool 25 in the middle of the assembly bottom plate 21.

[0041] In the embodiment, the surface of the assembly bottom plate 21 is provided with a material cylinder clamping side plate 24, the middle of the material cylinder clamping side plate 24 is provided with a mixing pool 25 for mixing, and the top of the pool body of the mixing pool 25 is provided with a feeding port.

[0042] The side of the feeding port is provided with a raw material discharging valve 13.

[0043] The mixing pool 25 is used to collect the cable materials in batches, and then the raw material discharging valve 13 is connected to control the discharging of the cable materials.

[0044] In the embodiment, the middle top of the upper top plate 23 is provided with a lifting mechanism 3.

[0045] The surface of the lifting mechanism 3 is sequentially provided with a plurality of sliding sleeves 31, the top end of the sliding sleeve 31 is vertically provided with a sliding supporting rod 32, the middle top of the sliding supporting rod 32 is provided with an upper supporting plate 33, the surface of the upper supporting plate 33 is vertically provided with a pneumatic pressure cylinder 34, and the cylinder body of the pneumatic pressure cylinder 34 is provided with a sealing cover mechanism 4 penetrating through the bottom of the upper top plate 23.

[0046] The pneumatic pressure cylinder 34 is energized to drive the upper sealing cover 41 at the extension end to change the position linearly, and the sliding supporting rod 32 is used to avoid the dislocation of the sealing cover.

[0047] In the embodiment, the sealing cover mechanism 4 comprises an upper sealing cover 41 provided on the bottom of the upper top plate 23, an adjusting motor 42 provided at the middle top of the upper sealing cover 41, a second connecting vertical rod 43 provided at the middle bottom of the upper sealing cover 41, and a sealing cover 44 provided at the bottom of the second connecting vertical rod 43.

[0048] The upper cover 41 and the adjusting motor 42 are used, with the motor mounted on the surface of the upper cover 41 to prevent the motor from rotating on its own.

[0049] In this embodiment: the bottom end of the second connecting rod 43 is provided with a cross bracket 46 on the surface of several connecting rollers 45;

[0050] A belt rolling assembly 47 is installed at the top of the cross bracket 46, and the top of the belt rolling assembly 47 is connected to the output end of the regulating motor 42.

[0051] A cross bracket 46 is used, which, driven by the belt rolling assembly 47, controls the connecting roller shaft 45 and the cross bracket 46 to rotate together, providing agitation power support for the mixing of materials in cable production.

[0052] In practical use, the first step is: feeding the mixed materials used in cable production;

[0053] First, the polyethylene material for cable processing is placed into the mixing and extraction pump 17 from the raw material conveying conduit 19. The material is then drawn out by the rotation of the conveying impeller 18 in the pump body, generating axial flow worm gear power, which pushes the material for cable production to the mixing conduit 191.

[0054] Power source: The drive motor 15 is powered to drive the active pulley 16 to rotate, and the belt drives the driven pulley to rotate. At the same time, the mixing pump 17 and the conveying impeller 18 rotate in unison. The extracted cable material is gradually extracted along the mixing conduit 191 and then along the raw material discharge valve 13. The material is transferred to the position of the mixing tank 25 around the conduit connected to one end of the raw material discharge valve 13 to realize feeding. During the feeding process, the material is discharged from the top of the mixing tank 25.

[0055] Step 2: Supporting the mixing tank 25;

[0056] Based on the close contact of the barrel clamping side plate 24, the barrel clamping side plate 24 is lifted and clamped to prevent the mixing tank 25 from tipping over during high-speed mixing. Then, the two pneumatic cylinders 34 in the lifting mechanism 3 area are energized to control the upper cover 41 to move along several sliding support rods 32. After moving to the designated location, the bottom of the cover 44 is sealed to the top of the mixing tank 25. The connecting roller 45 and the cross bracket 46 for stirring are also placed directly in the mixing tank 25.

[0057] Personnel removed the raw material discharge valve 13;

[0058] After sealing is completed, the regulating motor 42 is turned on, and the output end drives the main and driven belt rolling group 47 to rotate, which in turn controls the cross bracket 46 to rotate together with the connecting roller shaft 45. After rotation is completed, the cable material in the mixing tank 25 is stirred and mixed.

[0059] Finally, it should be noted that the above description is merely a preferred embodiment of this utility model and is not intended to limit the utility model. Although the utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of this utility model should be included within the protection scope of this utility model.

Claims

1. A mixing device for cable production, comprising a cable material injection mechanism (1), characterized in that, The cable material injection mechanism (1) includes a trapezoidal support rod (11), a cable material feeding cabinet (12) is installed in the middle of the trapezoidal support rod (11), a material discharge valve (13) is connected to the side wall of the cable material feeding cabinet (12), a Z-shaped bracket (14) is installed on the top surface of the cable material feeding cabinet (12), a drive motor (15) is installed on one side of the surface of the Z-shaped bracket (14), an active pulley (16) is sleeved on the output end of the drive motor (15), the surface of the active pulley (16) is connected to the mixing pump (17) through a belt, and a conveying impeller (18) is installed on the side wall of the mixing pump (17).

2. A mixing device for cable production according to claim 1, characterized in that: The mixing pump (17) is equipped with a raw material conveying conduit (19) on its side wall, and a mixing conduit (191) is also installed on its side wall.

3. A mixing device for cable production according to claim 1, characterized in that: The surface of the drive pulley (16) is covered with a protective mesh cover (192), and an adjustment plate (193) is installed at the bottom center of the protective mesh cover (192).

4. A mixing device for cable production according to claim 1, characterized in that: The trapezoidal strut (11) is equipped with a control mechanism (2) on its side wall; The control mechanism (2) includes an assembly base plate (21) installed on the side wall of the trapezoidal support rod (11). The top four corners of the assembly base plate (21) are each vertically installed with a first connecting rod (22), and the top of the first connecting rod (22) is installed with an upper top plate (23).

5. A mixing device for cable production according to claim 4, characterized in that: The surface of the assembly base plate (21) is equipped with a barrel clamping side plate (24), and a mixing tank (25) for mixing is installed in the middle of the barrel clamping side plate (24). The top of the mixing tank (25) is provided with a feeding port. A material discharge valve (13) is placed on the side near the feeding port.

6. A mixing device for cable production according to claim 4, characterized in that: A lifting mechanism (3) is installed at the middle of the top of the upper plate (23); The lifting mechanism (3) has several sliding sleeves (31) sequentially opened on its surface. A sliding support rod (32) is vertically installed at the top of the sliding sleeve (31). An upper support plate (33) is installed at the middle of the top of the sliding support rod (32). A pneumatic cylinder (34) is vertically installed on the surface of the upper support plate (33). The cylinder extension end of the pneumatic cylinder (34) passes through the bottom of the upper top plate (23) and is equipped with a sealing mechanism (4).

7. A mixing device for cable production according to claim 6, characterized in that: The sealing mechanism (4) includes an upper sealing cover (41) installed at the bottom of the upper top plate (23), an adjusting motor (42) is installed at the top center of the upper sealing cover (41), a second connecting rod (43) is installed at the bottom center of the upper sealing cover (41), and a sealing cover (44) is installed at the bottom end of the second connecting rod (43).

8. A mixing device for cable production according to claim 7, characterized in that: The bottom end of the second connecting rod (43) is provided with a cross bracket (46) on the surface of several connecting rollers (45); The top of the cross bracket (46) is equipped with a belt rolling assembly (47), and the top of the belt rolling assembly (47) is connected to the output end of the regulating motor (42).

Citation Information

Patent Citations

  • A mixing device for the production of polyvinyl chloride cables

    CN118238293B