Column type hopper automatic cover taking device

By designing an automatic hopper cover removal device with a column, the hopper cover is automatically removed using an electric suction cup and a telescopic cylinder, which solves the bottleneck of manual operation in the existing technology and realizes automated and efficient hopper cleaning.

CN223822511UActive Publication Date: 2026-01-23ZHEJIANG CANAAN TECH
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Patent Information

Application Number
CN202520563793.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-27
Publication Date
2026-01-23
Estimated Expiration
2035-03-27

AI Technical Summary

Technical Problem

The existing robotic arm cannot automatically remove the hopper cover, which makes it impossible to automate hopper cleaning, resulting in slow cleaning speed and reliance on manual operation.

Method used

Design an automatic lid removal device for a column-type hopper, which uses an electric suction cup and a telescopic cylinder in conjunction with a magnetic switch to achieve automatic suction and movement of the hopper lid, and combines a positioning component to ensure accurate positioning and flexible adjustment.

Benefits of technology

The system automates the removal of the hopper cover, reduces labor costs, improves cleaning efficiency, and automates the hopper cleaning process.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223822511U_ABST
    Figure CN223822511U_ABST
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Abstract

The utility model particularly relates to a stand column type hopper automatic cover taking device which comprises a stand column and a fixed cross arm fixed to the top of the stand column, the end, away from the stand column, of the fixed cross arm is fixedly connected with a vertically-arranged first telescopic air cylinder, and the driving end of the first telescopic air cylinder is connected with an electric suction cup. One end of the electric suction cup is a suction cup face parallel to the hopper cover, and the electric suction cup is driven by the first telescopic air cylinder to ascend and descend relative to the hopper cover and is provided with a cover taking position where the suction cup face is attached to the hopper cover and an initial position where the suction cup face is far away from the hopper cover. The first telescopic air cylinder is driven to move the electric suction cup to the cover taking position, the electric suction cup is controlled to form negative pressure to be sucked with the hopper cover, then the first telescopic air cylinder is driven to move the electric suction cup to the initial position, the cover taking action is completed, operation is convenient and fast, automatic cover taking can be achieved without manual disassembly and assembly, and the working efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of pharmaceutical technology, specifically to an automatic lid removal device for a column-type hopper. Background Technology

[0002] Currently, my country's pharmaceutical industry is developing rapidly, and the government is strongly supporting the development and innovation of solid pharmaceutical preparations. Hoppers used in solid pharmaceutical preparations need to be cleaned in a cleaning machine after a period of use. Due to the limited space inside the cleaning machine, existing robotic arms cannot reach inside to remove the hopper lids. Therefore, currently, before moving the hopper into the cleaning machine, the hopper lids need to be removed beforehand, and then the hopper is sent to the cleaning station for thorough cleaning. The hoppers are fed into the cleaning machine from one side and removed from the other side to achieve continuous cleaning. Therefore, the hopper lids need to be removed from the hopper input side of the cleaning machine, moved to the hopper output side, and then reattached. Currently, this action is done manually, resulting in slow cleaning speeds and preventing automation. Therefore, there is an urgent need to design an automatic hopper lid removal device. Utility Model Content

[0003] The purpose of this utility model is to overcome the shortcomings and deficiencies of the existing technology and to provide an automatic lid removal device for a column-type hopper.

[0004] The technical solution adopted by this utility model is as follows: A column-type automatic hopper lid removal device includes a column and a fixed horizontal arm fixed to the top of the column. A vertically arranged first telescopic cylinder is fixedly connected to one end of the fixed horizontal arm away from the column. An electric suction cup is connected to the driving end of the first telescopic cylinder. One end of the electric suction cup is a suction cup surface parallel to the hopper lid.

[0005] The electric suction cup moves up and down relative to the hopper cover under the drive of the first telescopic cylinder, and has a cover-removing position where the suction cup surface is in contact with the hopper cover and an initial position where the suction cup surface is away from the hopper cover.

[0006] Preferably, it also includes a magnetic switch connected to the first telescopic cylinder and controlling whether the drive end of the first telescopic cylinder can move by controlling the on / off state of the magnetic switch connected to the first telescopic cylinder.

[0007] Preferably, it also includes a positioning component for positioning the hopper in the horizontal direction.

[0008] Preferably, the positioning component includes a first positioning plate arranged along the X direction and two second positioning plates located at the two ends of the first positioning plate along the X direction and both arranged along the Y direction. The first positioning plate and the second positioning plate form a positioning groove that has a horizontal positioning function for the hopper support.

[0009] Preferably, the fixed cross arm is arranged along the Y direction, the column is connected to the first positioning cross plate and located at the center of the two second positioning cross plates, the lower end of the column is connected to a central positioning column located at the center of the two second positioning cross plates, the central positioning column is provided with a positioning groove, and a positioning protrusion that is adapted to the shape of the positioning groove and fits into the center of the bottom of one side of the hopper support is provided.

[0010] Preferably, the central positioning post is provided with a positioning detection component for detecting the positioning protrusions in the positioning groove.

[0011] Preferably, the fixed cross arm includes a fixed part and a sliding part. The fixed part is fixedly connected to the fixed part at the top of the column. One end of the sliding part is sleeved outside the fixed part, and the other end is fixedly connected to the first telescopic cylinder. A second telescopic cylinder is connected to the fixed part. The driving end of the second telescopic cylinder is connected to the sliding part. The sliding part moves along the Y direction and its opposite direction under the drive of the second telescopic cylinder.

[0012] Preferably, the positioning assembly further includes two first positioning angle plates and two second positioning angle plates. The first positioning angle plate includes a support plate one and a support plate two, wherein the support plate one and the support plate two are perpendicularly arranged to form a first right-angle positioning angle.

[0013] The second positioning angle plate includes support plate three and support plate four. Support plate three and support plate four are set perpendicularly to form a second right-angle positioning angle. The two first right-angle positioning angles and the two second right-angle positioning angles form the four corners of the positioning groove.

[0014] Support plate one is detachably connected to the first positioning horizontal plate, support plate two is detachably connected to the second positioning horizontal plate, and support plate three is detachably connected to the second positioning horizontal plate via threaded parts.

[0015] Preferably, the threaded component includes a first threaded component and a second threaded component. The first positioning horizontal plate is provided with a first strip groove extending in the X direction and adapted to the shape of the first threaded component. The tail end of the first threaded component passes through the first support plate and the first strip groove and connects to the nut to lock the first support plate to the first positioning horizontal plate.

[0016] The second positioning plate is provided with a second strip groove extending along the Y direction and adapted to the shape of the second threaded part. The tail end of the second threaded part passes through the second support plate and the second strip groove and is connected to the nut to lock the second support plate to the second positioning plate.

[0017] The beneficial effects of this utility model are as follows: the hopper is moved to a position relative to the electric suction cup in the horizontal direction, and the electric suction cup is moved to the cap removal position by driving the first telescopic cylinder. The electric suction cup is controlled to form a negative pressure so that it is attracted to the hopper cap. Then the first telescopic cylinder is driven to move the electric suction cup back to the initial position, thus completing the cap removal action. The operation is convenient and can realize automated cap removal without manual disassembly and assembly, reducing labor costs and improving work efficiency. Attached Figure Description

[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, obtaining other drawings based on these drawings without creative effort still falls within the scope of this utility model.

[0019] Figure 1 This is a front view structural diagram of an embodiment of the present utility model;

[0020] Figure 2 This is a side view of an embodiment of the present utility model;

[0021] Figure 3 This is a top view of an embodiment of the present utility model;

[0022] In the diagram, a) hopper; b) hopper support; 1) column; 2) fixed crossarm; 3) first telescopic cylinder; 4) electric suction cup; 5) magnetic switch; 11) positioning post; 12) positioning groove; 13) arrival detection component; 21) fixed part; 22) sliding part; 23) second telescopic cylinder; 61) first positioning cross plate; 62) second positioning cross plate; 63) positioning groove; 64) first positioning angle plate; 65) second positioning angle plate; 71) first threaded component; 72) second threaded component; 401) suction cup surface; 611) first strip groove; 621) second strip groove; 641) support plate one; 642) support plate two; 643) first right-angle positioning angle; 651) support plate three; 652) support plate four; 653) second right-angle positioning angle. Detailed Implementation

[0023] To make the objectives, technical solutions and advantages of this utility model clearer, the utility model will be described in further detail below with reference to the accompanying drawings.

[0024] It should be noted that all uses of "first" and "second" in the embodiments of this utility model are for the purpose of distinguishing two entities or parameters with the same name but different names. It is clear that "first" and "second" are only for the convenience of expression and should not be construed as limiting the embodiments of this utility model. Subsequent embodiments will not explain this in detail.

[0025] The directional and positional terms used in this utility model, such as "up," "down," "front," "back," "left," "right," "inner," "outer," "top," "bottom," and "side," are merely for reference to the accompanying drawings. Therefore, the directional and positional terms used are for the purpose of explaining and understanding this utility model, and not for limiting the scope of protection of this utility model.

[0026] like Figures 1 to 3 As shown in the figure, an automatic hopper lid removal device based on a column type is provided in this embodiment of the present invention. It includes a column 1 and a fixed horizontal arm 2 fixed to the top of the column 1. A vertically arranged first telescopic cylinder 3 is fixedly connected to one end of the fixed horizontal arm 2 away from the column 1. An electric suction cup 4 is connected to the driving end of the first telescopic cylinder 3. One end of the electric suction cup 4 is a suction cup surface 401 parallel to the hopper lid.

[0027] The electric suction cup 4 moves up and down relative to the hopper cover under the drive of the first telescopic cylinder 3, and has a cover-removing position where the suction cup surface 401 is in contact with the hopper cover and an initial position where the suction cup surface 401 is away from the hopper cover.

[0028] This setup moves the hopper to a horizontal position relative to the electric suction cup. The first telescopic cylinder then moves the electric suction cup to the cap-removing position. A negative pressure is created on the electric suction cup to attract the cap, and the first telescopic cylinder is then driven to move the electric suction cup back to its initial position, completing the cap removal process. This method is convenient and automates cap removal without manual disassembly, reducing labor costs and improving work efficiency. The electric suction cup is an existing device, not a manually driven component; vacuum adsorption can be controlled remotely.

[0029] It also includes a magnetic switch 5 connected to the first telescopic cylinder 3 and controlling whether the drive end of the first telescopic cylinder 3 can move by controlling the on / off state of the magnetic switch 5 connected to the first telescopic cylinder 3.

[0030] With this setting, in non-operational state, the electric suction cup is locked in the initial position through the connection between the magnetic switch and the first lifting cylinder. When it is determined that the hopper has moved to the corresponding position of the electric suction cup, the connection between the first lifting cylinder and the magnetic switch is disconnected, and the first lifting cylinder is started to move the electric suction cup to the cover removal position, thereby avoiding the accidental start of the first lifting cylinder in non-operational state.

[0031] It also includes a positioning component that positions the hopper horizontally.

[0032] This setting improves the accuracy of hopper positioning.

[0033] The positioning component includes a first positioning plate 61 arranged along the X direction and two second positioning plates 62 located at the two ends of the first positioning plate 61 in the X direction and both arranged along the Y direction. The first positioning plate 61 and the second positioning plate 62 form a positioning groove 63 that has a horizontal positioning function for the hopper support.

[0034] With this setup, the two second positioning plates position the hopper support in the X direction, and the first positioning plate positions the hopper support in the Y direction. The structure is simple and the positioning effect is good.

[0035] The fixed cross arm 2 is arranged along the Y direction. The column 1 is connected to the first positioning cross plate 61 and is located at the center of the two second positioning cross plates 62. The lower end of the column 1 is connected to a central positioning column 11 located at the center of the two second positioning cross plates 62. The central positioning column 11 is provided with a positioning groove 12. A positioning protrusion that matches the shape of the positioning groove 12 and is inserted into the center of the bottom of one side of the hopper support is provided.

[0036] With this setting, the positioning protrusion and positioning groove cooperate to achieve automatic coaxiality between the center of the hopper and the electric suction cup.

[0037] The central positioning post 11 is provided with a positioning detection component 13 for detecting the positioning protrusion in the positioning groove 12.

[0038] This setting determines whether the hopper is in position by detecting whether the positioning bump is in position, and unlocks the magnetic switch only after confirming that it is in position, reducing the possibility of accidental activation.

[0039] The fixed cross arm 2 includes a fixed part 21 and a sliding part 22. The fixed part 21 is fixedly connected to the fixed part 21 at the top of the column 1. One end of the sliding part 22 is sleeved outside the fixed part 21, and the other end is fixedly connected to the first telescopic cylinder 3. A second telescopic cylinder 23 is connected to the fixed part 21. The driving end of the second telescopic cylinder 23 is connected to the sliding part 22. The sliding part 22 moves along the Y direction and its opposite direction under the drive of the second telescopic cylinder 23.

[0040] This setting allows for adjustment of the Y-axis position of the electric suction cup, improving application flexibility.

[0041] The positioning assembly further includes two first positioning angle plates 64 and two second positioning angle plates 65. The first positioning angle plate 64 includes a first support plate 641 and a second support plate 642. The first support plate 641 and the second support plate 642 are arranged perpendicularly to each other and form a first right-angle positioning angle 643.

[0042] The second positioning angle plate 65 includes a third support plate 651 and a fourth support plate 652. The third support plate 651 and the fourth support plate 652 are arranged perpendicularly to form a second right-angle positioning angle 653. The two first right-angle positioning angles 643 and the two second right-angle positioning angles 653 form the four corners of the positioning groove 63.

[0043] Support plate 1 641 is detachably connected to the first positioning horizontal plate 61, support plate 2 642 is detachably connected to the second positioning horizontal plate 62, and support plate 3 651 is detachably connected to the second positioning horizontal plate 62 via threaded parts.

[0044] This setting improves the ease of assembling and disassembling the positioning component and enhances the reliability of positioning.

[0045] The threaded components include a first threaded component 71 and a second threaded component 72. The first positioning horizontal plate 61 is provided with a first strip groove 611 extending in the X direction and adapted to the shape of the first threaded component 71. The tail end of the first threaded component 71 passes through the support plate 641 and the first strip groove 611 and connects with a nut to lock the support plate 641 onto the first positioning horizontal plate 61.

[0046] The second positioning plate 62 is provided with a second strip groove 621 extending in the Y direction and adapted to the shape of the second threaded part 72. The tail end of the second threaded part 72 passes through the second support plate 642 and the second strip groove 621 and is connected to the nut to lock the second support plate 642 to the second positioning plate 62.

[0047] This setting allows for adjustment of the positions of the first and second positioning angle plates according to the size of the material cylinder bracket, improving the applicability to material cylinders of various sizes.

[0048] The above-disclosed embodiments are merely preferred embodiments of the present utility model and should not be construed as limiting the scope of the present utility model. Therefore, any equivalent variations made in accordance with the claims of the present utility model shall still fall within the scope of the present utility model.

Claims

1. An automatic lid-removing device for a column-type hopper, characterized in that: It includes a column (1) and a fixed cross arm (2) fixed to the top of the column (1). A vertically arranged first telescopic cylinder (3) is fixedly connected to one end of the fixed cross arm (2) away from the column (1). An electric suction cup (4) is connected to the driving end of the first telescopic cylinder (3). One end of the electric suction cup (4) is a suction cup surface (401) parallel to the hopper cover. The electric suction cup (4) moves up and down relative to the hopper cover under the drive of the first telescopic cylinder (3) and has a cover-removing position where the suction cup surface (401) is in contact with the hopper cover and an initial position where the suction cup surface (401) is away from the hopper cover.

2. The automatic lid removal device for a column-type hopper according to claim 1, characterized in that: It also includes a magnetic switch (5) that is connected to the first telescopic cylinder (3) and controls whether the drive end of the first telescopic cylinder (3) can move by controlling its connection and disconnection with the first telescopic cylinder (3).

3. The automatic lid removal device for a column-type hopper according to claim 1, characterized in that: It also includes a positioning component that positions the hopper horizontally.

4. The automatic lid removal device for a column-type hopper according to claim 3, characterized in that: The positioning component includes a first positioning horizontal plate (61) arranged along the X direction and two second positioning horizontal plates (62) respectively located at both ends of the first positioning horizontal plate (61) in the X direction and both arranged along the Y direction. The first positioning horizontal plate (61) and the second positioning horizontal plate (62) form a positioning groove (63) that has a horizontal positioning function for the hopper support.

5. The automatic lid removal device for a column-type hopper according to claim 4, characterized in that: The fixed cross arm (2) is arranged along the Y direction. The column (1) is connected to the first positioning cross plate (61) and located at the center of the two second positioning cross plates (62). The lower end of the column (1) is connected to a central positioning column (11) located at the center of the two second positioning cross plates (62). The central positioning column (11) is provided with a positioning groove (12). A positioning protrusion that is adapted to the shape of the positioning groove (12) and fits into the center of the bottom of one side of the hopper support is provided.

6. The automatic lid removal device for a column-type hopper according to claim 5, characterized in that: The central positioning post (11) is provided with a positioning detection component (13) for detecting the positioning protrusion in the positioning groove (12).

7. The automatic lid removal device for a column-type hopper according to claim 4, characterized in that: The fixed cross arm (2) includes a fixed part (21) and a sliding part (22). The fixed part (21) is fixedly connected to the fixed part (21) at the top of the column (1). One end of the sliding part (22) is sleeved outside the fixed part (21), and the other end is fixedly connected to the first telescopic cylinder (3). A second telescopic cylinder (23) is connected to the fixed part (21). The driving end of the second telescopic cylinder (23) is connected to the sliding part (22). The sliding part (22) moves along the Y direction and its opposite direction under the drive of the second telescopic cylinder (23).

8. The automatic lid removal device for a column-type hopper according to claim 4, characterized in that: The positioning assembly further includes two first positioning angle plates (64) and two second positioning angle plates (65). The first positioning angle plate (64) includes a first support plate (641) and a second support plate (642). The first support plate (641) and the second support plate (642) are arranged perpendicularly to form a first right-angle positioning angle (643). The second positioning angle plate (65) includes a support plate three (651) and a support plate four (652). The support plate three (651) and the support plate four (652) are arranged perpendicularly to form a second right-angle positioning angle (653). The two first right-angle positioning angles (643) and the two second right-angle positioning angles (653) form the four corners of the positioning groove (63). Support plate one (641) and the first positioning horizontal plate (61), support plate two (642) and the second positioning horizontal plate (62), and support plate three (651) and the second positioning horizontal plate (62) are all detachably connected by threaded parts.

9. The automatic lid removal device for a column-type hopper according to claim 8, characterized in that: The threaded components include a first threaded component (71) and a second threaded component (72). The first positioning horizontal plate (61) is provided with a first strip groove (611) extending in the X direction and adapted to the shape of the first threaded part (71). The tail end of the first threaded part (71) passes through the support plate (641) and the first strip groove (611) and is connected to the nut to lock the support plate (641) onto the first positioning horizontal plate (61). The second positioning plate (62) is provided with a second strip groove (621) extending in the Y direction and adapted to the shape of the second threaded part (72). The tail end of the second threaded part (72) passes through the second support plate (642) and the second strip groove (621) and is connected to the nut to lock the second support plate (642) to the second positioning plate (62).