Pressing and blocking belt connecting elbow device for dip angle belt conveyor

Abstract

The utility model discloses a pressing and blocking belt connecting elbow device for a dip angle belt conveyor, which relates to the technical field of conveyor pressing belts, comprises an elbow assembly detachably arranged at an elbow of the dip angle belt conveyor, and is characterized in that the elbow assembly comprises support frames arranged on two sides of a conveying surface of the dip angle belt conveyor; a belt pressing wheel assembly, a belt blocking wheel assembly and a lower belt pressing roller are arranged on the supporting frame, the belt pressing wheel assembly comprises a belt pressing wheel rotationally arranged on the supporting frame, the belt pressing wheel exerts pressure on the upper belt face of the dip angle belt conveyor, the belt blocking wheel assembly comprises a belt blocking wheel rotationally arranged on the supporting frame, and the belt blocking wheel assembly exerts pressure on the lower belt pressing roller. The belt blocking wheel is upwards attached to the side face of a conveying belt of the dip angle belt conveyor, the lower belt pressing roller is rotationally arranged between the supporting frames and exerts pressure on the lower belt face of the dip angle belt conveyor, the belt pressing and blocking connecting elbow device has the double functions of belt pressing and belt blocking, meanwhile, the detachable module design is adopted, the traditional welding mode is abandoned, and the welding efficiency is improved. And rapid replacement and maintenance can be realized.

Description

TECHNICAL FIELD

[0001] The utility model relates to conveying equipment technical field, concretely is a kind of press blocking band connecting elbow device for inclination belt conveyor. BACKGROUND

[0002] In the technical field of conveyor belt pressing, as an important material conveying equipment, the inclination belt conveyor is widely used in many industries such as mines, ports and building materials. However, in the actual operation process, the elbow part of the inclination belt conveyor has always been a problem. When the belt runs at the elbow, it not only has to bear the weight of the material, but also has to bear the lateral force generated by the turning, which makes the upper belt prone to jumping and deviation, causing the material to spill, not only causing material waste, but also affecting the production environment and increasing the cleaning cost. At the same time, the problem of belt deviation is particularly prominent at the elbow, and the traditional belt conveyor lacks effective measures to prevent deviation, frequent deviation not only accelerates the wear of the belt and shortens its service life, but also may cause serious faults such as belt tearing, causing the equipment to stop and affecting the production progress.

[0003] In addition, the traditional elbow device is fixed on the inclination belt conveyor by welding. Although this method ensures the stability of the device to a certain extent, it brings great inconvenience when maintaining the equipment and replacing parts. Once the belt pressing or blocking part is damaged, due to the non-detachable nature of welding, maintenance personnel often need to spend a lot of time and effort on cutting, re-welding and other operations, which not only increases the maintenance cost, but also makes the equipment stop for a long time, seriously affecting the production efficiency. Based on the above problems, it is a key technical problem to develop a press blocking band connecting elbow device that can effectively solve the running problem of the belt at the elbow and is easy to install and maintain. The press blocking band connecting elbow device for inclination belt conveyor is born in such a background. SUMMARY

[0004] The purpose of the utility model is to provide a press blocking band connecting elbow device for inclination belt conveyor to solve the problems raised in the background technology, wherein the press blocking band connecting elbow device has the functions of belt pressing and blocking, and adopts a detachable module design, abandoning the traditional welding method, which can be quickly replaced and maintained.

[0005] In order to achieve the above object, the utility model provides the following technical scheme: A kind of pressure blocking belt connecting elbow device for inclination belt conveyor, including the elbow assembly of detachable setting at the elbow of inclination belt conveyor, the elbow assembly includes the support frame being set at the both sides of the conveying surface of inclination belt conveyor, support frame is provided with pressure belt wheel assembly, blocking belt wheel assembly, lower pressure belt roller, the pressure belt wheel assembly includes the pressure belt wheel being rotatably arranged on support frame, the pressure belt wheel exerts pressure on the upper belt surface of inclination belt conveyor, the blocking belt wheel assembly includes the blocking belt wheel being rotatably arranged on support frame, the blocking belt wheel is set to the conveying belt side surface of inclination belt conveyor by being adhered upwards, the lower pressure belt roller is rotatably arranged between support frame, and exerts pressure on the lower belt surface of inclination belt conveyor.

[0006] In order to further optimize the utility model, the following technical solutions can be preferred:

[0007] Preferably, the pressure belt wheel is rotatably provided with a plurality of side by side, and the pressure belt wheel and the blocking belt wheel are triangularly distributed.

[0008] Preferably, the support frame is provided with an external bearing seat corresponding to the position of the two ends of the lower pressure belt roller, and the outer side of the support frame is provided with a guard plate.

[0009] Preferably, the support frame is provided with a mounting groove corresponding to the position of the blocking belt wheel assembly, the mounting groove is provided with a blocking belt wheel support, the blocking belt wheel is rotatably arranged on the blocking belt wheel support, and the blocking surface of the blocking belt wheel assembly protrudes from the inner side of the support frame.

[0010] Preferably, the support frame includes a bottom plate, a main plate, a side plate, a first reinforcing plate and a second reinforcing plate connected to each other, the bottom plate is arranged at the bottom of the main plate, the side plate is arranged at the both sides of the main plate, and the first reinforcing plate and the second reinforcing plate are arranged between the two side plates.

[0011] Preferably, the pressure belt wheel assembly further includes a pressure belt wheel shaft, the pressure belt wheel shaft extends inwardly through the first reinforcing plate and the main plate, and the pressure belt wheel is rotatably arranged on the pressure belt wheel shaft through a bearing.

[0012] Preferably, the blocking belt wheel assembly includes a blocking shaft, the bearing, the blocking belt wheel, the pressing plate and the bolt are coaxially arranged on the blocking shaft.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] (1) Enhanced belt running stability: Multiple pressure rollers are arranged in parallel to rotate, which can apply more uniform and stable pressure to the upper belt surface of the inclined belt conveyor, effectively suppressing the jumping and deviation of the upper belt caused by the weight of the material and the lateral force of the bend, and greatly reducing the spillage of material. The pressure rollers and the belt guide rollers are arranged in a triangle, which further optimizes the constraint structure of the belt, stabilizes the belt running trajectory from multiple directions, enhances the anti-deviation effect, and ensures that the belt smoothly conveys materials at bends.

[0015] (2) Improved equipment maintenance convenience: External bearing seats are installed at both ends of the lower pressure roller on the support frame, which facilitates the installation and disassembly of the lower pressure roller. When this component is worn or has other problems, maintenance personnel can quickly replace it, reducing maintenance difficulty. The outer protective plate not only protects the internal structure and reduces the interference of dust and debris on the operation of the equipment, but also allows for convenient inspection and maintenance of internal components after the protective plate is removed, improving maintenance efficiency.

[0016] (3) Optimize the installation and function of the belt pulley: Set the mounting groove on the support frame and install the belt pulley bracket in it to make the installation of the belt pulley more stable. The belt pulley's belt-blocking surface is set to protrude from the inner side of the support frame, which can more accurately fit the side of the conveyor belt, enhance the lateral constraint ability, effectively prevent the belt from running off-center, and extend the belt's service life.

[0017] (4) Enhanced structural strength: The support frame is composed of a base plate, a main plate, side plates, and two reinforcing plates connected to each other. This structural design greatly enhances the overall strength and stability of the support frame. When subjected to various forces generated during belt operation, it can maintain structural integrity, ensure the stable operation of the belt pulley assembly, belt retainer assembly, and lower belt roller, and guarantee the long-term reliable operation of the equipment.

[0018] (5) Ensuring smooth operation of components: The belt pressure pulley assembly passes through the reinforcing plate and the main plate via the belt pressure pulley shaft, and the belt pressure pulley is rotatably mounted on the belt pressure pulley shaft with the aid of bearings. This design ensures that the belt pressure pulley rotates flexibly, reduces running resistance, and makes the belt pressing effect more stable. In the belt guide pulley assembly, the bearing, belt guide pulley, pressure plate, and bolts are coaxially mounted on the belt guide shaft, which also ensures that the belt guide pulley rotates smoothly, improves the belt guide function, and provides strong support for the stable operation of the belt at bends. Attached Figure Description

[0019] Figure 1 This is a schematic diagram illustrating the structural application of the compression belt mechanism;

[0020] Figure 2 This is a first-person view of the three-dimensional structure of the compression belt mechanism;

[0021] Figure 3 This is a second-view perspective view of the three-dimensional structure of the compression belt mechanism;

[0022] Figure 4 This is a top view of the belt pressing mechanism;

[0023] Figure 5 This is a schematic diagram of the internal structure of the support frame.

[0024] In the diagram: 301, elbow assembly; 302, pressure roller assembly; 303, guide roller assembly; 304, lower pressure roller; 305, pressure roller; 306, guide roller; 307, support frame; 308, external bearing housing; 309, mounting groove; 310, inclined belt conveyor; 311, main board; 312, base plate; 313, side plate; 314, reinforcing plate one; 315, reinforcing plate two; 316, pressure roller shaft; 317, guide roller shaft; 318, bearing; 319, pressure plate; 320, bolt. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0026] like Figures 1-5 As shown, a pressure belt connecting elbow device for an inclined belt conveyor includes an elbow assembly 301 detachably installed at the elbow of the inclined belt conveyor 310. The elbow assembly includes support frames 307 installed on both sides of the conveyor surface of the inclined belt conveyor. A pressure belt roller assembly 302, a belt deflector assembly 303, and a lower pressure belt roller 304 are installed on the support frames 307. The pressure belt roller assembly includes a pressure belt roller 305 rotatably installed on the support frames. The pressure belt roller applies pressure to the upper belt surface of the inclined belt conveyor. The belt deflector assembly includes a belt deflector 306 rotatably installed on the support frames. The belt deflector is installed upward and close to the side of the conveyor belt of the inclined belt conveyor. The lower pressure belt roller is rotatably installed between the support frames and applies pressure to the lower belt surface of the inclined belt conveyor.

[0027] Multiple pressure rollers 305 are installed side-by-side and rotate in a triangular arrangement with the belt guide rollers 306. These multiple parallel rotating pressure rollers provide more uniform and continuous pressure to the upper belt surface of the inclined belt conveyor, effectively suppressing belt slippage and deviation caused by material gravity and lateral forces during turns, thus reducing material spillage. The triangular arrangement of the pressure rollers and belt guide rollers creates a stable constraint system, ensuring the belt's running trajectory from multiple dimensions, significantly enhancing the anti-deviation effect, and ensuring smooth material transport at bends.

[0028] The support frame 307 has external bearing seats installed at both ends corresponding to the lower pressure roller, and a protective plate is fastened to the outside of the support frame. The external bearing seats 308 at both ends of the lower pressure roller greatly simplify the installation and disassembly process. When components show signs of wear, maintenance personnel can quickly replace them, reducing maintenance difficulty. The outer protective plates not only protect the internal structure and reduce interference from dust and debris, but also facilitate inspection and maintenance of internal components after disassembly, effectively improving maintenance efficiency.

[0029] The support frame has a mounting groove 309 corresponding to the position of the belt pulley assembly. The belt pulley bracket is installed in the mounting groove 309. The belt pulley is rotatably mounted on the belt pulley bracket. The belt-blocking surface of the belt pulley assembly protrudes from the inner side of the support frame.

[0030] The support frame 307 includes an interconnected base plate 312, a main plate 311, side plates 313, a first reinforcing plate 314, and a second reinforcing plate 315. The base plate 312 is installed at the bottom of the main plate 311, the side plates 313 are installed on both sides of the main plate 311, and the first and second reinforcing plates are installed between the two side plates. The support frame, composed of the interconnected base plate, main plate, side plates, and first and second reinforcing plates, significantly improves the overall strength and stability of the support frame. It maintains structural integrity when subjected to various forces generated by the belt conveyor, ensuring the stable operation of the belt pulley assembly, belt retainer assembly, and lower belt roller, thus guaranteeing long-term reliable operation of the equipment.

[0031] The belt pressure pulley assembly includes a belt pressure pulley shaft 316, which extends inward through the reinforcing plate and the main plate. The belt pressure pulley is rotatably mounted on the belt pressure pulley shaft via bearings. The belt guide pulley assembly includes a belt guide shaft 317, with a bearing 318, a belt guide pulley, a pressure plate 319, and bolts 320 coaxially mounted on the belt guide shaft. The belt pressure pulley assembly, with its shaft extending through the reinforcing plate and the main plate, and the belt pressure pulley rotatably mounted on the shaft via bearings, ensures flexible rotation of the belt pressure pulley, reduces running resistance, and stabilizes the belt pressure effect. In the belt guide pulley assembly, the bearings, belt guide pulley, pressure plate, and bolts are coaxially mounted on the belt guide shaft, ensuring smooth rotation of the belt guide pulley, improving the belt guide function, and providing solid support for the stable operation of the belt at bends.

[0032] The installation process for the above-mentioned device is as follows:

[0033] (1) Installation of the support frame:

[0034] First, prepare the support frame according to the dimensions and structure of the bends at the angled belt conveyor. The support frame consists of an interconnected base plate, main plate, side plates, and reinforcing plate one and reinforcing plate two. Place the base plate at appropriate positions on both sides of the conveyor surface corresponding to the bends at the angled belt conveyor, and securely fix the base plate to the relevant parts of the belt conveyor using bolts or other connectors to ensure stable installation. Next, install the side plates on both sides of the main plate, using welding or high-strength bolts to ensure a tight and perpendicular connection between the side plates and the main plate, forming a stable frame structure. Then, install reinforcing plate one and reinforcing plate two between the two side plates to further enhance the overall strength of the support frame. Reinforcing plate one and reinforcing plate two are also connected to the side plates by welding or bolts to ensure that the support frame remains stable and does not deform or get damaged when subjected to various forces generated by belt operation.

[0035] (2) Installation of the belt pressure roller assembly: The belt pressure roller assembly includes a belt pressure roller shaft and multiple belt pressure rollers arranged side by side and rotating. Extend the belt pressure roller shaft inward through the reinforcing plate and the main plate, ensuring the shaft is installed accurately and horizontally. Install bearings on the belt pressure roller shaft, and then rotate the belt pressure rollers onto the shaft via the bearings. Ensure that the spacing between the multiple belt pressure rollers is uniform during installation, so that a more uniform and stable pressure can be applied to the upper belt surface of the inclined belt conveyor during operation. After installation, check the rotational flexibility of the belt pressure rollers to ensure they rotate smoothly without jamming.

[0036] (3) Installation of the pulley assembly: Set the mounting groove on the support frame at the position corresponding to the pulley assembly, install the pulley bracket in the mounting groove, and use bolts and other fasteners to firmly fix the pulley bracket in the mounting groove to ensure that the pulley bracket is installed stably.

[0037] The belt guide pulley assembly includes a belt guide shaft, on which the bearing, belt guide pulley, pressure plate, and bolts are coaxially mounted. First, the bearing is installed in the inner hole of the belt guide pulley, then the belt guide pulley is installed on the belt guide shaft. Finally, the belt guide pulley is fixed to the belt guide shaft using the pressure plate and bolts, allowing the belt guide pulley to rotate freely on the belt guide shaft.

[0038] Adjust the position of the belt guide pulley so that its belt guide surface protrudes from the inner side of the support frame and is flush against the side of the conveyor belt of the inclined belt conveyor. This enhances the lateral restraint on the belt and effectively prevents belt deviation. After installation, check the fit between the belt guide pulley and the belt side to ensure a tight and even fit.

[0039] (4) Installation of the lower pressure roller:

[0040] Install external bearing seats on the support frame at positions corresponding to both ends of the lower pressure roller. Install the external bearing seats on the support frame at appropriate positions and secure them firmly using bolts or other connecting components.

[0041] Install both ends of the lower pressure roller into the external bearing housing, ensuring the lower pressure roller is installed horizontally and can rotate freely. After the lower pressure roller is installed, test it and check its pressure on the lower belt surface of the inclined belt conveyor to ensure that the pressure is uniform and meets the design requirements.

[0042] (5) Installation of the guard plate:

[0043] After completing the installation of all the above components, fasten the guard plate to the outside of the support frame. Ensure the guard plate fits tightly against the support frame, using bolts or other fasteners to secure it. This protects the internal components such as the pressure roller assembly, guide roller assembly, and lower pressure roller, reducing interference from dust and debris on equipment operation.

[0044] II. Commissioning and Operation of the Equipment

[0045] debug:

[0046] After the device is installed, a comprehensive commissioning process is carried out. First, check whether each component is securely installed and whether the connections are tight, ensuring that there are no loose or detached parts.

[0047] Then, manually rotate the pressure roller, guide roller, and lower pressure roller to check if their rotation is flexible and if there are any abnormalities such as jamming or friction. If any abnormalities are found, adjust and repair them promptly.

[0048] Next, start the inclined belt conveyor and let the belt run unloaded for a period of time. Observe the cooperation between the pressure pulley, guide pulley, and lower pressure roller and the belt, and check whether there are any problems such as belt deviation or jumping during operation. If any problems are found, make fine adjustments to the device according to the actual situation, such as adjusting the position of the guide pulley and the pressure of the pressure pulley, until the belt runs smoothly.

[0049] run:

[0050] After the device has been debugged and confirmed to be operating normally, the inclined belt conveyor can be put into formal operation. During operation, the device should be inspected and maintained regularly, and the wear of the pressure roller, guide roller and lower pressure roller should be observed. If any parts are severely worn, they should be replaced in time.

[0051] At the same time, pay attention to checking the protective effect of the guard plates. If there is any damage or loosening, repair and tighten them in time. Regularly clean the dust and debris inside the device to ensure a good operating environment for all components, thereby extending the service life of the device and ensuring the stable operation of the inclined belt conveyor.

[0052] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0053] All standard parts used in this application can be purchased from the market. The specific connection methods of each part are all conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment are all conventional models in the prior art. In addition, the circuit connection adopts conventional connection methods in the prior art, and will not be described in detail here.

[0054] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A pressure belt connecting elbow device for an inclined belt conveyor, comprising an elbow assembly detachably disposed at the elbow of the inclined belt conveyor, characterized in that: The elbow assembly includes support frames disposed on both sides of the conveyor surface of the inclined belt conveyor. The support frames are equipped with a pressure roller assembly, a guide roller assembly, and a lower pressure roller. The pressure roller assembly includes a pressure roller rotatably disposed on the support frame, which applies pressure to the upper belt surface of the inclined belt conveyor. The guide roller assembly includes a guide roller rotatably disposed on the support frame, which is disposed upward and close to the side of the conveyor belt of the inclined belt conveyor. The lower pressure roller is rotatably disposed between the support frames and applies pressure to the lower belt surface of the inclined belt conveyor.

2. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 1, characterized in that, Multiple pressure rollers are arranged side by side and rotate in a triangular pattern.

3. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 1, characterized in that, External bearing seats are provided on the support frame at the positions corresponding to both ends of the lower pressure roller, and a protective plate is fastened to the outside of the support frame.

4. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 3, characterized in that, The support frame has a mounting groove corresponding to the position of the belt pulley assembly. A belt pulley bracket is provided in the mounting groove. The belt pulley is rotatably mounted on the belt pulley bracket. The belt-blocking surface of the belt pulley assembly protrudes from the inner side of the support frame.

5. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 1, characterized in that, The support frame includes a base plate, a main plate, side plates, a first reinforcing plate, and a second reinforcing plate that are connected to each other. The base plate is located at the bottom of the main plate, the side plates are located on both sides of the main plate, and the first and second reinforcing plates are located between the two side plates.

6. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 5, characterized in that, The belt roller assembly also includes a belt roller shaft, which extends inward through the reinforcing plate and the main plate. The belt roller is rotatably mounted on the belt roller shaft via a bearing.

7. The pressure belt connecting elbow device for an inclined belt conveyor according to claim 6, characterized in that, The belt pulley assembly includes a belt pulley shaft, and the bearing, belt pulley, pressure plate, and bolts are coaxially mounted on the belt pulley shaft.

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