Agricultural waste resource utilization fermentation device

By introducing a combined sterilization system of ultraviolet germicidal lamps and ozone tubes into the fermentation device, the problem of unremoved bacteria before fermentation was solved, and efficient fermentation and resource utilization of agricultural waste were achieved.

CN223823520UActive Publication Date: 2026-01-23TIBET GOBI RURAL AGRI TECH CO LTD
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Patent Information

Application Number
CN202423309410.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-31
Publication Date
2026-01-23
Estimated Expiration
2034-12-31

AI Technical Summary

Technical Problem

Existing fermentation equipment fails to effectively kill miscellaneous bacteria in agricultural waste before fermentation, which affects the fermentation process, reduces fermentation quality, and diminishes the practicality of the equipment.

Method used

A sterilization system combining ultraviolet germicidal lamps and ozone tubes is used to perform dual sterilization on agricultural waste. Combined with crushing and stirring operations, fermentation is carried out after the removal of impurities.

Benefits of technology

It improves fermentation quality and the practicality of the equipment, effectively removes miscellaneous bacteria through dual sterilization, ensures fermentation effect, and enhances the resource utilization efficiency of agricultural waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a fermentation device for resource utilization of agricultural wastes. The fermentation device comprises a fermentation box and supporting legs, by adopting an ozone pipe, an air outlet hole and an ultraviolet germicidal lamp, crushed agricultural wastes can fall into a sterilization cavity in the middle through outward movement of a sealing plate, and first sterilization operation can be performed on the agricultural wastes through irradiation of the ultraviolet germicidal lamp; then the ultraviolet germicidal lamp is turned off, ozone can be guided into the gas conveying rod through an ozone pipe by means of an external ozone generator, and is discharged from gas outlet holes in the surface of the gas conveying rod and gas outlet holes in the surface of the auxiliary rod, so that the ozone can act on agricultural wastes at different positions; and during ozone sterilization, a gas transmission rod and an auxiliary rod can be driven to rotate through operation of a second motor, so that the contact area with ozone is enlarged, the overall sterilization effect is improved, infectious microbes in the agricultural wastes are removed, and the device has the advantage of killing the infectious microbes.
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Description

TECHNICAL FIELD

[0001] The utility model relates to fermentation device technical field, concretely related to agricultural waste resource utilization fermentation device. BACKGROUND

[0002] Agricultural waste refers to the organic matter discarded in the whole agricultural production process, and the agricultural waste commonly referred to by us mainly refers to crop straw and livestock manure. The fermentation device is the external environment device for the growth, reproduction and product formation of microorganisms in the fermentation process, which replaces the traditional fermentation container and plays an important role in continuous scale production, yield and productivity improvement. The agricultural organic waste needs to be processed by using the fermentation device in the resource utilization.

[0003] The prior art application No. CN202322500915.6 discloses a fermentation device for agricultural organic waste resource utilization, which can improve the efficiency of fermentation by smashing the waste through the joint action of the smashing box, smashing rod, first motor and material guide pipe. The waste is fermented and stirred through the joint action of the second motor, stirring rod, steam pipe and valve. The temperature and humidity in the fermentation tank can be controlled through the joint action of the installation pipe, heating wire, temperature detector and gas outlet, so that the waste can be rapidly fermented in the fermentation tank.

[0004] However, the above-mentioned patent still has some disadvantages in use: although it can ferment the agricultural waste, it does not kill the miscellaneous bacteria in the waste before fermentation, and the subsequent miscellaneous bacteria will have adverse effects on the fermentation process, such as competing for nutrients, producing harmful metabolites, changing the fermentation environment, etc., thereby reducing the overall fermentation quality and making the use effect of the device greatly discounted, and the practicability is not very good.

[0005] At present, there is no effective solution to the problems in the related art. UTILITY MODEL CONTENT

[0006] In view of the shortcomings of the prior art, the agricultural waste resource utilization fermentation device provided by the utility model has the advantages of good fermentation effect, miscellaneous bacteria killing and strong practicability, thereby solving the problems in the above background art.

[0007] To achieve the above-mentioned advantages of good fermentation effect, miscellaneous bacteria killing and strong practicability, the utility model adopts the following specific technical solutions:

[0008] An agricultural waste resource utilization fermentation device includes a fermentation chamber and supporting legs. Several sets of partitions are evenly installed inside the fermentation chamber. A crushing chamber and a fermentation chamber are respectively located on both sides of each partition. A sterilization chamber is located between the partitions. Several sets of ultraviolet germicidal lamps are symmetrically installed at the top of the sterilization chamber. A gas supply rod is rotatably connected to the middle of the sterilization chamber. One end of the gas supply rod passes through one side of the fermentation chamber and is connected to a second motor. The other end of the gas supply rod passes through the other side of the fermentation chamber and is rotatably connected to an ozone tube. The ozone tube is connected to an external ozone generator. Several sets of auxiliary rods are evenly installed around the surface of the gas supply rod. Several sets of air outlets are opened on the surfaces of both the auxiliary rods and the gas supply rod.

[0009] Furthermore, a pulverizing shaft is symmetrically rotatably connected inside the pulverizing chamber. A transmission gear is installed at one end of the pulverizing shaft. A drive gear is meshed between the transmission gears. One end of the drive gear passes through one side of the fermentation box and is connected to the output end of the first motor. Several sets of pulverizing blades are evenly installed on the surface of the pulverizing shaft.

[0010] Furthermore, a stirring rod is rotatably connected to the middle position inside the fermentation chamber. One end of the stirring rod passes through one side of the fermentation chamber and is connected to a third motor. Several sets of stirring blades are evenly installed on the surface of the stirring rod. Inoculum addition tubes are symmetrically installed at the top position of one side surface of the fermentation chamber.

[0011] Furthermore, a heating chamber is provided on the outside of the fermentation box, located inside the surface of the fermentation box, and several sets of electric heating tubes are installed inside the heating chamber.

[0012] Furthermore, a sealing plate is symmetrically slidably connected inside the partition frame, and one end of the sealing plate passes through one side of the fermentation box and is connected to the cylinder.

[0013] Furthermore, a feed pipe is installed at the center of the top of the fermentation tank, and a sealing door is rotatably connected to the bottom of one side surface of the fermentation tank.

[0014] Furthermore, several sets of support legs are symmetrically installed on both sides of the bottom of the fermentation tank.

[0015] Furthermore, a controller is installed on one side of the fermentation chamber, and pressure relief valves are installed on the surfaces of both the sterilization chamber and the fermentation chamber. A temperature sensor is installed inside the fermentation chamber.

[0016] Compared with the prior art, this utility model provides a fermentation device for the resource utilization of agricultural waste, which has the following beneficial effects:

[0017] (1) This utility model adopts an ozone tube, an air outlet, and an ultraviolet germicidal lamp. The crushed agricultural waste can fall into the sterilization chamber in the middle position through the outer movement of the sealing plate. First, the agricultural waste can be sterilized by the irradiation of the ultraviolet germicidal lamp. Then, the ultraviolet germicidal lamp is turned off, and ozone can be introduced into the air supply rod through the ozone tube by the external ozone generator. The ozone is discharged from the air outlet on the surface of the air supply rod and the air outlet on the surface of the auxiliary rod, so that the ozone can act on the agricultural waste in different positions. During ozone sterilization, the operation of the second motor can drive the air supply rod and the auxiliary rod to rotate, so that the agricultural waste can be stirred up, thereby increasing the contact area with ozone and improving the overall sterilization effect, thereby removing miscellaneous bacteria in the agricultural waste. It has the advantage of killing miscellaneous bacteria.

[0018] (2) This utility model adopts a crushing chamber, a sterilization chamber, and a fermentation chamber. In actual use, agricultural waste will first enter the crushing chamber for crushing, so that large pieces of waste can be crushed into several small pieces, which facilitates more thorough contact with the fermentation medium and thus improves the fermentation effect. Then, the crushed waste can be sterilized by ultraviolet germicidal lamp and ozone in the sterilization chamber to remove the waste of miscellaneous bacteria and prevent the miscellaneous bacteria from multiplying and competing for nutrients, which would reduce the fermentation quality. Then, the sterilized waste can fall into the fermentation chamber for fermentation. During fermentation, beneficial bacteria can be added through the inoculum addition tube to improve the overall fermentation quality. The device can effectively improve the fermentation quality of agricultural waste by using multiple sets of structures in combination, improve the practicality of the device, and facilitate better utilization of agricultural waste resources. It has the advantages of good fermentation effect and strong practicality. Attached Figure Description

[0019] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0020] Figure 1 This is a schematic diagram of the structure of the fermentation device for the resource utilization of agricultural waste proposed in this utility model;

[0021] Figure 2 This is a schematic diagram of the structure of the gas delivery rod and auxiliary rod of this utility model;

[0022] Figure 3 This is a structural schematic diagram of the partition frame of this utility model;

[0023] Figure 4 This is a partial structural schematic diagram of the ozone tube of this utility model.

[0024] In the picture:

[0025] 1. Fermentation chamber; 2. Grinding chamber; 3. Divider rack; 4. Feed pipe; 5. Grinding shaft; 6. Grinding blade; 7. Transmission gear; 8. Drive gear; 9. First motor; 10. Ultraviolet germicidal lamp; 11. Sterilization chamber; 12. Second motor; 13. Air outlet; 14. Inoculum addition tube; 15. Pressure relief valve; 16. Fermentation chamber; 17. Heating chamber; 18. Heating element; 19. Support leg; 20. Stirring blade; 21. Third motor; 22. Stirring rod; 23. Sealing plate; 24. Cylinder; 25. Ozone tube; 26. Gas delivery rod; 27. Auxiliary rod. Detailed Implementation

[0026] To further illustrate the various embodiments, the present invention provides accompanying drawings, which are part of the disclosure of the present invention. These drawings are mainly used to illustrate the embodiments and can be used in conjunction with the relevant descriptions in the specification to explain the operating principles of the embodiments. With reference to these contents, those skilled in the art should be able to understand other possible implementation methods and the advantages of the present invention. The components in the figures are not drawn to scale, and similar component symbols are usually used to represent similar components.

[0027] According to an embodiment of the present invention, a fermentation device for the resource utilization of agricultural waste is provided.

[0028] The present invention will now be further described in conjunction with the accompanying drawings and specific embodiments, such as... Figures 1-4 As shown, the agricultural waste resource utilization fermentation device according to an embodiment of this utility model includes a fermentation box 1 and support legs 19. Several sets of partition frames 3 are evenly installed inside the fermentation box 1. A crushing chamber 2 and a fermentation chamber 16 are respectively located on both sides of the partition frames 3. A sterilization chamber 11 is located between the partition frames 3. Several sets of ultraviolet germicidal lamps 10 are symmetrically installed at the top of the sterilization chamber 11. A gas supply rod 26 is rotatably connected to the middle of the sterilization chamber 11. One end of the gas supply rod 26 passes through one side of the fermentation box 1 and is connected to a second motor 12. Next, the other end of the gas supply rod 26 passes through the other side of the fermentation tank 1 and is rotatably connected to the ozone pipe 25. The ozone pipe 25 is connected to an external ozone generator. Several sets of auxiliary rods 27 are evenly installed around the surface of the gas supply rod 26. Several sets of air outlets 13 are opened on the surface of the auxiliary rods 27 and the surface of the gas supply rod 26. The sterilization chamber 11 is set to kill agricultural waste and avoid the residue of miscellaneous bacteria from affecting the subsequent fermentation quality. A protective net can be set around the air outlets 13 to prevent agricultural waste from entering and clogging them.

[0029] In one embodiment, a crushing shaft 5 is symmetrically rotatably connected inside the crushing chamber 2. A transmission gear 7 is installed at one end of the crushing shaft 5. A drive gear 8 is meshed between the transmission gears 7. One end of the drive gear 8 passes through one side of the fermentation box 1 and is connected to the output end of the first motor 9. Several sets of crushing blades 6 are evenly installed on the surface of the crushing shaft 5. The crushing chamber 2 is designed to crush agricultural waste to facilitate faster fermentation in the future.

[0030] In one embodiment, a stirring rod 22 is rotatably connected to the middle position inside the fermentation chamber 16. One end of the stirring rod 22 passes through one side of the fermentation box 1 and is connected to the third motor 21. Several sets of stirring blades 20 are evenly installed on the surface of the stirring rod 22. A microbial inoculation tube 14 is symmetrically installed at the top position of one side surface of the fermentation chamber 16. The microbial inoculation tube 14 is set to facilitate the addition of microbial inoculation used for fermentation, so as to facilitate better fermentation of agricultural waste.

[0031] In one embodiment, a heating chamber 17 is provided on the outside of the fermentation chamber 1 at the inner position of the surface of the fermentation chamber 1. Several sets of electric heating tubes 18 are installed inside the heating chamber 17. The electric heating tubes 18 are set to heat the fermentation chamber 16 to ensure that the fermentation chamber 16 is at the optimal fermentation temperature. The specific fermentation temperature depends on the type of bacteria used, so it will not be described in detail.

[0032] In one embodiment, a sealing plate 23 is symmetrically slidably connected inside the partition frame 3. One end of the sealing plate 23 passes through one side of the fermentation box 1 and is connected to the cylinder 24. The sealing plate 23 is set to distinguish the use of multiple chambers, so that the corresponding chambers can be operated accordingly.

[0033] In one embodiment, a feed pipe 4 is installed at the top center of the fermentation tank 1, and a sealing door is rotatably connected to the bottom of one side surface of the fermentation tank 1. The feed pipe 4 is set to facilitate the addition of agricultural waste, while the sealing door is set at the fermentation chamber 16 to facilitate the removal of the fermented product. Since the structure and technology of the sealing door are mature, it is not shown in the figure. Personnel can adjust it independently according to their needs.

[0034] In one embodiment, several sets of support legs 19 are symmetrically installed on both sides of the bottom of the fermentation tank 1. The support legs 19 can fix the whole device, which can enhance the overall stability.

[0035] In one embodiment, a controller is installed on one side of the fermentation chamber 1, and pressure relief valves 15 are installed on the surfaces of both the sterilization chamber 11 and the fermentation chamber 16. A temperature sensor is installed inside the fermentation chamber 16. The controller is used to control the operation of the equipment inside the device. The temperature sensor is used to detect the fermentation temperature in the fermentation chamber 16 to control whether the heating element 18 is running, thereby preventing the temperature from exceeding the preset fermentation temperature. The pressure relief valve 15 is used to relieve pressure in the chamber to prevent the increase of gas from causing excessive pressure and danger. Since there are various types of temperature sensors and controllers and the application technology is mature, personnel can select according to their needs and implement them through programming.

[0036] Working Principle: In actual use, personnel can add the agricultural waste to the fermentation chamber 1 through the feed pipe 4. The agricultural waste will fall into the crushing chamber 2 at the top. The operation of the first motor 9 drives the drive gear 8 to rotate, which in turn drives the transmission gear 7 to rotate. The transmission gear 7 drives the crushing shaft 5 on the surface to rotate at high speed. At this time, the multiple sets of crushing blades 6 on the surface of the high-speed rotating crushing shaft 5 can crush the agricultural waste, thus facilitating more thorough fermentation. After crushing, the agricultural waste can fall into the sterilization chamber 11 in the middle through the outer movement of the sealing plate 23. First, the agricultural waste can be sterilized by the irradiation of the ultraviolet sterilization lamp 10. Then, the ultraviolet sterilization lamp 10 is turned off, and ozone can be introduced into the gas supply rod 26 through the ozone pipe 25 by the external ozone generator. The ozone is then introduced from the gas supply rod 26 through the gas outlet 13 on the surface of the gas supply rod 26 and the auxiliary rod 27. The process involves discharging ozone, allowing it to reach agricultural waste in different locations. During ozone sterilization, the second motor 12 rotates the gas delivery rod 26 and auxiliary rod 27, agitating the agricultural waste and increasing its contact area with ozone, thus enhancing the overall sterilization effect and removing unwanted bacteria. The agricultural waste is then discharged into the fermentation chamber 16 below. Simultaneously, the necessary bacteria for fermentation, such as EM bacteria, yeast, actinomycetes, and cellulose-decomposing bacteria, can be added through the inoculum addition tube 14. The specific inoculum types can be adjusted according to requirements. After the inoculum is added, the rotation of the stirring rod 22 drives the internal stirring blades 20 to agitate the agricultural waste, ensuring it comes into full contact with the inoculum and heat, thereby improving the overall fermentation quality and facilitating better use. This enhances the practicality of the device, which boasts advantages such as good fermentation effect, effective sterilization of unwanted bacteria, and high practicality.

[0037] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "setting", "connection", "fixing", "screw connection", etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal connection of two components or the interaction between two components. Unless otherwise explicitly limited, those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0038] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An agricultural waste resource utilization fermentation device, comprising a fermentation tank (1) and support legs (19), characterized in that, The fermentation chamber (1) is equipped with several sets of partition racks (3) evenly installed inside. The partition racks (3) are respectively equipped with a crushing chamber (2) and a fermentation chamber (16) on both sides. The partition racks (3) are equipped with a sterilization chamber (11) between them. Several sets of ultraviolet sterilization lamps (10) are symmetrically installed at the top of the sterilization chamber (11). A gas conveying rod (26) is rotatably connected to the middle of the sterilization chamber (11). One end of the gas conveying rod (26) passes through one side of the fermentation chamber (1) and is connected to the second motor (12). The other end of the gas conveying rod (26) passes through the other side of the fermentation chamber (1) and is rotatably connected to the ozone tube (25). The ozone tube (25) is connected to an external ozone generator. Several sets of auxiliary rods (27) are evenly installed around the surface of the gas conveying rod (26). Several sets of air outlets (13) are opened on the surface of the auxiliary rods (27) and the surface of the gas conveying rod (26).

2. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, The crushing chamber (2) is symmetrically connected to a crushing shaft (5). A transmission gear (7) is installed at one end of the crushing shaft (5). A drive gear (8) is meshed between the transmission gears (7). One end of the drive gear (8) passes through one side of the fermentation box (1) and is connected to the output end of the first motor (9). Several sets of crushing blades (6) are evenly installed on the surface of the crushing shaft (5).

3. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, A stirring rod (22) is rotatably connected to the middle position inside the fermentation chamber (16). One end of the stirring rod (22) passes through one side of the fermentation box (1) and is connected to the third motor (21). Several sets of stirring blades (20) are evenly installed on the surface of the stirring rod (22). A microbial inoculation tube (14) is symmetrically installed at the top position of one side of the fermentation chamber (16).

4. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, A heating chamber (17) is provided on the outside of the fermentation box (1) at the inside of the surface of the fermentation box (1), and several sets of electric heating tubes (18) are installed inside the heating chamber (17).

5. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, The separator (3) is symmetrically slidably connected to a sealing plate (23), one end of which passes through one side of the fermentation box (1) and is connected to the cylinder (24).

6. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, The fermentation box (1) is equipped with a feed pipe (4) at the top center and a sealing door is rotatably connected to the bottom of one side surface of the fermentation box (1).

7. The agricultural waste resource utilization fermentation device according to claim 1, characterized in that, Several sets of support legs (19) are symmetrically installed on both sides of the bottom of the fermentation box (1).

8. The fermentation device for the resource utilization of agricultural waste according to claim 1, characterized in that, A controller is installed on one side of the fermentation chamber (1), and pressure relief valves (15) are installed on the surfaces of the sterilization chamber (11) and the fermentation chamber (16). A temperature sensor is installed inside the fermentation chamber (16).

Citation Information

Patent Citations

  • Fermentation device for resource utilization of agricultural organic wastes

    CN221133546U