Aluminum profile quenching device

Abstract

The utility model relates to an aluminum profile quenching device in the technical field of aluminum profile quenching, which comprises a quenching table, a feeding roller is arranged in the quenching table, a cooling cover is arranged at the top of the feeding roller, a fourth fixing block is fixedly connected to the top of the cooling cover, a hydraulic cylinder is arranged at the top of the fourth fixing block, and a hydraulic cylinder is arranged at the top of the hydraulic cylinder. A first fixing block is fixedly connected to the side wall of the hydraulic cylinder, a supporting frame is fixedly connected to the bottom of the first fixing block, a guiding box is arranged in the cooling cover, a guiding clamp is fixedly connected to the side wall of a limiting block, and a second driving motor is fixedly connected to the interior of the guiding box; according to the aluminum material quenching device, the guide box and the second driving motor are arranged in the cooling cover, so that the quenching process of aluminum materials with different sizes is guided, the aluminum materials are prevented from deforming in the transportation process, the flexibility and the quenching stability degree of the aluminum material quenching device are improved, the deformation of the aluminum materials is reduced, and the quality of finished aluminum materials is improved; and the secondary shaping difficulty of the aluminum material is reduced.

Description

Technical Field

[0001] This utility model relates to the field of aluminum profile quenching technology, and in particular to an aluminum profile quenching device. Background Technology

[0002] Industrial aluminum profiles are alloy materials with aluminum as the main component. Aluminum rods are melted and extruded to obtain aluminum materials with different cross-sectional shapes. However, the mechanical properties and application fields of the industrial aluminum profiles produced are different depending on the proportion of alloys added. In the production process, special quenching equipment for aluminum profiles is required.

[0003] Existing aluminum profile quenching equipment mostly uses a combination of a feeding rack and a quenching hood to quench aluminum profiles. During the process, the aluminum profile moves on top of the feeding rack, while multiple water nozzles integrated inside the quenching hood continuously spray water to ultimately quench the aluminum profile. However, such quenching equipment lacks the function of guiding the aluminum profile. During the transportation of the aluminum profile, it is at risk of twisting and deformation due to the friction force from the feeding rack.

[0004] Therefore, we propose an aluminum profile quenching device. Utility Model Content

[0005] To address the aforementioned problems, this utility model provides an aluminum profile quenching device, which has the advantages of flexibility and stability.

[0006] The technical solution of this utility model is:

[0007] The device includes a quenching table, inside which are feeding rollers arranged in a linear array. A cooling shroud is mounted on top of each feeding roller, and quenching nozzles are mounted on the inner wall of the cooling shroud, also arranged in a linear array. A fourth fixing block is fixed to the top of the cooling shroud, and a hydraulic cylinder is mounted on top of the fourth fixing block. A first fixing block is fixed to the side wall of the hydraulic cylinder, and a support frame is fixed to the bottom of the first fixing block. A guide box is located inside the cooling shroud, and a limit block is slidably connected inside the guide box. Two limit blocks are symmetrically arranged, and a guide clamp is fixed to the side wall of each limit block. A second drive motor is fixed inside the guide box, and a rotating block is mounted at the output end of the second drive motor. A connecting rod is rotatably connected to the end of the rotating block away from the second drive motor, and two connecting rods are symmetrically arranged. The ends of the two connecting rods away from the rotating block are rotatably connected to the side wall of the guide clamp.

[0008] This step guides the quenching process of aluminum materials of different sizes by setting up a guide box and a second drive motor inside the cooling cover. This helps to avoid deformation of the aluminum materials during transportation, improves the flexibility and quenching stability of the aluminum quenching device, reduces aluminum material deformation, improves the quality of finished aluminum materials, and reduces the difficulty of secondary shaping of aluminum materials.

[0009] In a further technical solution, a slider and a threaded block are fixedly connected to the top of the guide box, and the slider and the threaded block are correspondingly arranged. A threaded rod is threadedly connected inside the threaded block, and a slider is slidably connected inside the slider. The end of the threaded rod is rotatably connected to the inner side wall of the cooling cover. The two ends of the second limiting rod are fixedly connected to the inner side wall of the cooling cover. A first drive motor is provided at the end of the threaded rod, and the first drive motor is fixedly connected to the side wall of the cooling cover.

[0010] This step, by setting the position of the guide box controlled by the first drive motor, realizes the full-process guidance of the aluminum profile, improves the flexibility of the guiding function of the aluminum profile quenching device, helps to achieve better quenching guidance effect, reduces aluminum profile deformation, and maintains the quality of finished aluminum profiles.

[0011] In a further technical solution, a second fixing block is fixedly connected to the top of the support frame, and the two second fixing blocks are arranged in the position corresponding to the first fixing block. A first limiting rod is slidably connected inside the second fixing block, and a third fixing block is fixedly connected to the bottom of the first limiting rod. The bottom of the third fixing block is fixedly connected to the top of the cooling cover.

[0012] This step, by setting a first limiting rod to restrict the movement of the cooling cover, helps to prevent the cooling cover from tilting during movement, ensuring the stability of the cooling cover's movement, enhancing the stability and durability of the aluminum profile quenching device, and helping to extend the service life of the device.

[0013] In a further technical solution, an inclined plate is fixedly connected inside the quenching table, and the inclined plate is set according to the size of the quenching table. A water outlet block is fixedly connected to the side wall of the quenching table, and the water outlet block is set according to the position of the inclined plate.

[0014] This step guides the water out of the device by setting up inclined plates and water outlet blocks, avoiding water accumulation inside the device, which is conducive to the reuse of water resources, reduces quenching costs, and extends the service life of the device.

[0015] In a further technical solution, a first diagonal brace and a second diagonal brace are fixedly connected to the side wall of the support frame, and multiple first diagonal braces and second diagonal braces are correspondingly arranged.

[0016] This step enhances the stability of the support frame by setting the first and second diagonal braces, thereby increasing the stability of the cooling shroud. This helps to prevent excessive shaking of the cooling shroud and ensures the smooth progress of the aluminum profile quenching process.

[0017] In a further technical solution, a connecting piece is fixedly connected to the bottom of the support frame, and multiple connecting pieces are correspondingly arranged. A connecting block is fixedly connected between the support frame and the connecting piece, and multiple connecting blocks are correspondingly arranged.

[0018] This step strengthens the structural strength of the aluminum profile quenching device by setting connecting plates and connecting blocks, which helps reduce device shaking and improve the quality of finished aluminum profiles.

[0019] In a further technical solution, the two guide clips are made of ceramic material.

[0020] This step improves the stability of the aluminum profile guiding function of the device by using high-temperature resistant ceramic material for the guide clip, which helps to avoid contamination of the aluminum profile by the component material and helps to maintain the quality of the finished aluminum profile.

[0021] The beneficial effects of this utility model are:

[0022] 1. By setting a guide box and a second drive motor inside the cooling cover, the quenching process of aluminum materials of different sizes is guided, which helps to avoid deformation of aluminum materials during transportation, improves the flexibility and quenching stability of the aluminum quenching device, helps to reduce aluminum material deformation, improves the quality of finished aluminum materials, and reduces the difficulty of secondary shaping of aluminum materials.

[0023] 2. By setting the position of the guide box to control the first drive motor, the entire process of aluminum profile guidance is realized, which improves the flexibility of the guiding function of the aluminum profile quenching device, helps to achieve better quenching guidance effect, reduces aluminum profile deformation, and maintains the quality of finished aluminum profiles. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0025] Figure 2 This is a schematic diagram of the support frame structure according to an embodiment of the present utility model;

[0026] Figure 3 This is a schematic diagram of the structure of the threaded rod according to an embodiment of the present invention;

[0027] Figure 4 This is a schematic diagram of the structure of the guide box according to an embodiment of the present invention;

[0028] Figure 5 This is a schematic diagram of the quenching table according to an embodiment of the present invention.

[0029] Explanation of reference numerals in the attached figures:

[0030] 1. Quenching table; 2. Feeding roller; 3. Cooling cover; 4. Support frame; 5. First fixing block; 6. Second fixing block; 7. Hydraulic cylinder; 8. First limiting rod; 9. First drive motor; 10. Threaded rod; 11. Second limiting rod; 12. Slider; 13. Threaded block; 14. Guide box; 15. Guide clamp; 16. Limiting block; 17. Second drive motor; 18. Rotating block; 19. Connecting rod; 20. Inclined plate; 21. Water outlet block; 22. Third fixing block; 23. Fourth fixing block; 24. Connecting piece; 25. First diagonal brace; 26. Second diagonal brace. Detailed Implementation

[0031] The embodiments of this utility model will be further described below with reference to the accompanying drawings.

[0032] Example:

[0033] like Figures 1-5 As shown, the device includes a quenching table 1, inside which are feeding rollers 2 arranged in a linear array. A cooling shroud 3 is mounted on top of the feeding rollers 2. Quenching nozzles, also arranged in a linear array, are mounted on the inner wall of the cooling shroud 3. A fourth fixing block 23 is fixed to the top of the cooling shroud 3. A hydraulic cylinder 7 is mounted on the top of the fourth fixing block 23. A first fixing block 5 is fixed to the side wall of the hydraulic cylinder 7, and a support frame 4 is fixed to the bottom of the first fixing block 5. The interior of the cooling shroud 3 is equipped with... A guide box 14 is provided, and a limit block 16 is slidably connected inside the guide box 14. The two limit blocks 16 are symmetrically arranged. A guide clamp 15 is fixedly connected to the side wall of the limit block 16. A second drive motor 17 is fixedly connected inside the guide box 14. A rotating block 18 is provided at the output end of the second drive motor 17. A connecting rod 19 is rotatably connected to the end of the rotating block 18 away from the second drive motor 17. The two connecting rods 19 are symmetrically arranged, and the ends of the two connecting rods 19 away from the rotating block 18 are rotatably connected to the side wall of the guide clamp 15.

[0034] The working principle of the above technical solution is as follows:

[0035] Workers can use the quenching table 1 and the feeding roller 2 to transport aluminum materials, and control the height of the cooling shroud 3 and its internal quenching nozzles and guiding components through the hydraulic cylinder 7, thereby realizing the quenching action. During the process, the aluminum material guiding component, consisting of the guide box 14, guide clamp 15, limit block 16, rotating block 18, and connecting rod 19, is controlled by the second drive motor 17. Workers can drive the second drive motor 17 to make the rotating block 18 rotate. Whenever the rotating block 18 rotates, the power of the rotating block 18 can be transmitted to the connecting rod 19 through the two connecting rods 19. After being pulled, the connecting rod 19 will tilt to one side and move towards the rotating block 18, which will also drive the limit block 16 and guide clamp 15, which are restricted by the guide box 14, to move towards the rotating block 18. By controlling the rotation angle of the output end of the second drive motor 17, the operator can control the relative distance between the two guide clamps 15, thereby guiding aluminum materials of various sizes. The first fixing block 5 serves to fix the hydraulic cylinder 7, the fourth fixing block 23 serves to strengthen the connection between the hydraulic cylinder 7 and the cooling cover 3, and the support frame 4 serves to support the cooling cover 3 and its connected components. This step, by setting the guide box 14 and the second drive motor 17 inside the cooling cover 3, guides the quenching process of aluminum materials of different sizes, which helps to avoid deformation of aluminum materials during transportation, improves the flexibility and quenching stability of the aluminum quenching device, helps to reduce aluminum material deformation, improves the quality of finished aluminum materials, and reduces the difficulty of secondary shaping of aluminum materials.

[0036] In another embodiment, such as Figures 2-3 As shown, a slider 12 and a threaded block 13 are fixedly connected to the top of the guide box 14, and the slider 12 and the threaded block 13 are correspondingly arranged. A threaded rod 10 is threadedly connected inside the threaded block 13. A slider 12 is slidably connected inside the slider 12. The end of the threaded rod 10 is rotatably connected to the inner side wall of the cooling cover 3. The two ends of the second limiting rod 11 are fixedly connected to the inner side wall of the cooling cover 3. A first drive motor 9 is provided at the end of the threaded rod 10, and the first drive motor 9 is fixedly connected to the side wall of the cooling cover 3.

[0037] The position of the guide box 14 and its connected components can be controlled by the first drive motor 9. Whenever aluminum profile quenching is required, the operator can drive the first drive motor 9 to rotate the threaded rod 10. As the threaded rod 10 rotates, the threaded block 13, which is threaded to the threaded rod 10, will work with the slider 12, which is limited by the second limit rod 11, thereby realizing the horizontal movement of the guide box 14. The operator can flexibly control the position of the guide box 14 to achieve a better aluminum profile guiding effect. This step, by setting the position of the guide box 14 to be controlled by the first drive motor 9, realizes the full-process guidance of aluminum profiles, improves the flexibility of the guiding function of the aluminum profile quenching device, helps to achieve a better quenching guiding effect, reduces aluminum profile deformation, and maintains the quality of finished aluminum profiles.

[0038] In another embodiment, such as Figures 1-2 As shown, a second fixing block 6 is fixedly connected to the top of the support frame 4, and the two second fixing blocks 6 are set at the positions corresponding to the first fixing block 5. A first limiting rod 8 is slidably connected inside the second fixing block 6, and a third fixing block 22 is fixedly connected to the bottom of the first limiting rod 8. The bottom of the third fixing block 22 is fixedly connected to the top of the cooling cover 3.

[0039] The third fixing block 22, which is fixed between the first limiting rod 8 and the cooling cover 3, serves as a reinforcement. Whenever the cooling cover 3 moves vertically under the action of the hydraulic cylinder 7, the two first limiting rods 8, which are fixed to the top of the cooling cover 3 by the third fixing block 22, will move together with the cooling cover 3. During this process, the two first limiting rods 8 will be restricted by the second fixing block 6, thus restricting the movement posture of the cooling cover 3. This step, by setting the first limiting rods 8 to restrict the movement posture of the cooling cover 3, helps to prevent the cooling cover 3 from tilting during movement, ensuring the smooth movement posture of the cooling cover 3, enhancing the stability and durability of the aluminum profile quenching device, and helping to extend the service life of the device.

[0040] In another embodiment, such as Figure 5 As shown, an inclined plate 20 is fixedly connected inside the quenching table 1, and the inclined plate 20 is set according to the size of the quenching table 1. A water outlet block 21 is fixedly connected to the side wall of the quenching table 1, and the water outlet block 21 is set according to the position of the inclined plate 20.

[0041] During the quenching process, the water falling on the top of the inclined plate 20 will be guided by the inclined plate 20 and eventually converge to the water outlet block 21, and then discharged from the device through the water outlet block 21. This step, by setting the inclined plate 20 and the water outlet block 21 to guide the water out of the device, avoids the water from accumulating in the device, which is conducive to the reuse of water resources, reduces quenching costs, and extends the service life of the device.

[0042] In another embodiment, such as Figures 1-2As shown, a first diagonal brace 25 and a second diagonal brace 26 are fixedly connected to the side wall of the support frame 4, and multiple first diagonal braces 25 and second diagonal braces 26 are correspondingly arranged.

[0043] The first diagonal brace 25 and the second diagonal brace 26, which are fixed between multiple support frames 4, can increase the shear resistance of the support frame 4 by themselves, thereby maintaining the stability of the support frame 4 and its adjacent components. This step enhances the stability of the support frame 4 by setting the first diagonal brace 25 and the second diagonal brace 26, thereby enhancing the stability of the cooling cover 3. This helps to prevent the cooling cover 3 from shaking too much, thus maintaining the smooth progress of the aluminum profile quenching process.

[0044] In another embodiment, such as Figures 1-2 As shown, a connecting piece 24 is fixedly connected to the bottom of the support frame 4, and multiple connecting pieces 24 are correspondingly arranged. A connecting block is fixedly connected between the support frame 4 and the connecting piece 24, and multiple connecting blocks are correspondingly arranged.

[0045] Workers can connect the support frame 4 to the ground using multiple connecting pieces 24 fixed to the bottom of the support frame 4, thereby fixing the position of the support frame 4 and its connected components. The multiple connections between the support frame 4 and the connecting pieces 24 increase the fixed area between the support frame 4 and the connecting pieces 24. This step strengthens the structural strength of the aluminum profile quenching device by setting the connecting pieces 24 and connecting blocks, which helps to reduce device shaking and improve the quality of finished aluminum profiles.

[0046] In another embodiment, such as Figure 4 As shown, the two guide clips 15 are made of ceramic material.

[0047] The two guide clips 15 made of ceramic material can take advantage of the high temperature resistance of ceramic during the working process. At the same time, since the guide clips 15 are made of ceramic material, the surface of the guide clips 15 will be cleaner. This step improves the stability of the aluminum profile guiding function of the device by using high temperature resistant ceramic material for the guide clips 15, which helps to avoid the component material from contaminating the aluminum profile and helps to maintain the quality of the finished aluminum profile.

[0048] The above embodiments merely illustrate specific implementations of this utility model, and their descriptions are relatively specific and detailed, but they should not be construed as limiting the scope of this utility model patent. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of this utility model, and these all fall within the protection scope of this utility model.

Claims

1. A quenching device for aluminum profiles, comprising a quenching table (1), characterized in that: The quenching table (1) is equipped with a feeding roller (2) inside. Multiple feeding rollers (2) are arranged in a linear array. A cooling shroud (3) is provided on the top of the feeding rollers (2). Quenching nozzles are provided on the inner side wall of the cooling shroud (3), and multiple quenching nozzles are arranged in a linear array. A fourth fixing block (23) is fixed to the top of the cooling shroud (3). A hydraulic cylinder (7) is provided on the top of the fourth fixing block (23). A first fixing block (5) is fixed to the side wall of the hydraulic cylinder (7), and a support frame (4) is fixed to the bottom of the first fixing block (5). A guide box (1) is provided inside the cooling shroud (3). 4), and the guide box (14) is internally connected to a limiting block (16), the two limiting blocks (16) are symmetrically arranged, a guide clamp (15) is fixedly connected to the side wall of the limiting block (16), the guide box (14) is internally connected to a second drive motor (17), and a rotating block (18) is provided at the output end of the second drive motor (17). A connecting rod (19) is rotatably connected to the end of the rotating block (18) away from the second drive motor (17). The two connecting rods (19) are symmetrically arranged, and the ends of the two connecting rods (19) away from the rotating block (18) are rotatably connected to the side wall of the guide clamp (15).

2. The aluminum profile quenching device according to claim 1, characterized in that: The top of the guide box (14) is fixedly connected to a slider (12) and a threaded block (13), and the slider (12) and the threaded block (13) are respectively arranged. The threaded block (13) is internally threadedly connected to a threaded rod (10), and the slider (12) is internally slidably connected to a slider (12). The end of the threaded rod (10) is rotatably connected to the inner side wall of the cooling cover (3). The two ends of the second limiting rod (11) are fixedly connected to the inner side wall of the cooling cover (3). The end of the threaded rod (10) is provided with a first drive motor (9), and the first drive motor (9) is fixedly connected to the side wall of the cooling cover (3).

3. The aluminum profile quenching device according to claim 1, characterized in that: The top of the support frame (4) is fixed with a second fixing block (6), and the two second fixing blocks (6) are set in the position corresponding to the first fixing block (5). The interior of the second fixing block (6) is slidably connected with a first limiting rod (8), and the bottom of the first limiting rod (8) is fixed with a third fixing block (22). The bottom of the third fixing block (22) is fixed to the top of the cooling cover (3).

4. The aluminum profile quenching device according to claim 1, characterized in that: An inclined plate (20) is fixed inside the quenching table (1), and the inclined plate (20) is set according to the size of the quenching table (1). A water outlet block (21) is fixed on the side wall of the quenching table (1), and the water outlet block (21) is set according to the position of the inclined plate (20).

5. The aluminum profile quenching device according to claim 1, characterized in that: The support frame (4) has a first diagonal brace (25) and a second diagonal brace (26) fixedly connected to its side wall, and multiple first diagonal braces (25) and second diagonal braces (26) are arranged correspondingly.

6. The aluminum profile quenching device according to claim 1, characterized in that: A connecting piece (24) is fixedly connected to the bottom of the support frame (4), and multiple connecting pieces (24) are correspondingly arranged. A connecting block is fixedly connected between the support frame (4) and the connecting piece (24), and multiple connecting blocks are correspondingly arranged.

7. The aluminum profile quenching device according to claim 1, characterized in that: The two guide clips (15) are made of ceramic.

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