Open-width oil removal washing machine

By designing a flat-width degreasing washing machine with multi-stage cleaning and heating devices, the problems of low degreasing efficiency and water waste in textile printing and dyeing have been solved, achieving efficient cleaning and water-saving effects.

CN223823828UActive Publication Date: 2026-01-23NANTONG SANJI SHEET METAL TECH CO LTD
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Patent Information

Application Number
CN202520334538.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-28
Publication Date
2026-01-23
Estimated Expiration
2035-02-28

AI Technical Summary

Technical Problem

In the existing textile printing and dyeing industry, fabric degreasing equipment is inefficient, making it difficult to ensure that oil stains are completely removed, which affects the effect of subsequent printing and dyeing processes and wastes water resources.

Method used

Design a flat-width degreasing and washing machine, comprising washing tanks one through four, which achieves continuous degreasing and cleaning through multi-stage cleaning and heating devices, combined with vacuum degreasing and air cooling, and enables water reuse through a circulation pipeline.

Benefits of technology

It improves the efficiency of fabric degreasing, reduces water consumption, ensures cleaning effect, and enhances production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an open-width oil removal washing machine which comprises a first washing box, a first net roller box is fixedly connected to the side surface of the first washing box, a water spraying head is arranged in the first net roller box, and a second washing box is fixedly connected to the side surface of the first net roller box. And the side surface of the second washing tank is fixedly connected with a vacuum oil removal tank. The first washing tank, the second washing tank, the third washing tank and the fourth washing tank are combined to continuously remove oil and clean cloth, the working efficiency and the cleaning effect are improved, the bottoms of the four washing tanks are sequentially heightened, water is continuously and quantitatively supplemented by the fourth washing tank in the working process, overflow is performed through a communicated pipeline, and the working efficiency is improved. The water flows to the washing tank in the feeding direction, finally flows to the collecting pool through the circulating pipeline beside the first washing tank, is filtered in the collecting pool, and can be recycled in the later period, so that water is saved.
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Description

Technical Field

[0001] This utility model belongs to the field of textile printing and dyeing technology, specifically relating to a flat-width degreasing and washing machine. Background Technology

[0002] In the textile printing and dyeing industry, the pretreatment process of fabrics plays a decisive role in the quality of the final product. Among them, removing oil stains from the surface of the fabric is an extremely important step. As people's requirements for the quality of textiles continue to increase and the textile printing and dyeing process becomes increasingly complex, higher standards are being set for the performance of fabric degreasing and washing equipment.

[0003] In the early days of textile production, the treatment of oil stains on fabrics was relatively simple, mostly using manual washing or simple soaking equipment. However, with the large-scale development of the textile industry, this treatment method is inefficient and cannot meet the needs of large-scale production. At the same time, traditional methods cannot ensure that oil stains are completely removed, and impurities are easily left behind, affecting the effect of subsequent printing and dyeing processes. In addition, a large amount of water is required for oil removal, resulting in water waste. Utility Model Content

[0004] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a flat-width degreasing and washing machine is provided, including a first washing tank, a first screen roller box is fixedly connected to the side surface of the first washing tank, a water spray head is provided inside the first screen roller box, a second washing tank is fixedly connected to the side surface of the first screen roller box, and a vacuum degreasing tank is fixedly connected to the side surface of the second washing tank.

[0005] The side surface of the vacuum degreasing box is fixedly connected to a No. 3 washing box, the side surface of the No. 3 washing box is fixedly connected to a No. 2 screen roller box, the side surface of the No. 2 screen roller box is fixedly connected to a No. 4 washing box, and the side surface of the No. 4 washing box is fixedly connected to a vacuum water suction box. The bottoms of the No. 1 screen roller box, the vacuum degreasing box, the No. 2 screen roller box, and the vacuum water suction box are raised by five centimeters in sequence.

[0006] Through the above technical solution, the fabric passes through the No. 1 washing tank, the No. 1 screen roller box, the No. 2 washing tank, the vacuum degreasing tank, the No. 3 washing tank, the No. 2 screen roller box, the No. 4 washing tank, and the vacuum water suction tank in sequence during the cleaning and degreasing process. This effectively improves the cleaning and degreasing effect of the fabric. In addition, the four sets of washing tanks, which are set up in ascending order, continuously and quantitatively replenish water during the operation. The water overflows through the connected pipeline and flows to the washing tank in the feed direction. Finally, it flows to the collection pool through the circulation pipeline next to the No. 1 washing tank. The water is filtered in the collection pool and can be recycled later, thereby saving water.

[0007] The present invention is further configured such that heating devices are provided inside both the No. 1 and No. 3 washing tanks, and the heating devices are electrically connected to an external power source.

[0008] Through the above technical solution, the heating device can heat the water inside, and the heated water can heat the fabric inside, thereby improving the degreasing effect.

[0009] The present invention is further configured such that a feeding assembly is fixedly connected to the side surface of the No. 1 washing tank, the feeding assembly including a fabric feeding frame and a translational centering device, and fabric is movably connected inside the fabric feeding frame; and a discharging assembly is fixedly connected to the side surface of the vacuum suction tank, the discharging assembly including an air cooling device, a flat fabric dropping frame and a rotating roller.

[0010] Through the above technical solution, the air-cooling device installed in the discharge component is used to cool down the cloth discharged from the device after cleaning. When the rotating roller rotates, it drives the cloth to move inside the device and sends the cleaned cloth out of the device.

[0011] The present invention is further configured such that a base plate is fixedly connected to the lower surface of the No. 1 washing tank, a collection tank is fixedly connected to the upper surface of the base plate, a clear water tank is fixedly connected to the upper surface of the base plate, a water pump is fixedly connected inside the clear water tank, and the output end of the water pump is fixedly connected to the spray head.

[0012] Through the above technical solution, the spray head can spray clean water from the clean water tank onto the fabric under the action of the water pump to rinse the fabric. The collection tank is used to collect the wastewater during the washing process. It can be filtered and recycled to avoid waste of water resources.

[0013] The present invention is further configured such that a circulation pipeline is provided on the side surface of the No. 1 washing tank, the circulation pipeline is connected to the collection tank, a vacuum oil removal device is provided inside the vacuum oil removal tank, and a water suction device is provided inside the vacuum water suction tank.

[0014] The present invention is further configured such that a first guide roller is provided inside the first screen roller box, the vacuum degreasing box and the second screen roller box, a second guide roller is provided inside the first screen roller box, a large mesh roller is provided inside the first screen roller box, and a third guide roller is provided inside the first screen roller box.

[0015] The above technical solution guides the fabric using the first guide roller, the second guide roller, the large mesh roller, and the third guide roller.

[0016] The present invention is further configured such that a drain pipe is provided on the side surface of the vacuum water suction box, and inclined baffles are provided inside the No. 1 screen roller box, the vacuum oil removal box, the No. 2 screen roller box and the vacuum water suction box.

[0017] Through the above technical solution, the inclined baffle can guide the rinsing water to the water washing tank on the side of the feeding component.

[0018] The beneficial effects of this utility model are as follows:

[0019] (1) The No. 1 washing tank is initially set to a temperature to heat the fabric during soaking and perform a preliminary cleaning. The No. 2 washing tank is filled with degreasing agent to soak the fabric. The No. 3 washing tank is filled with high temperature to soak the fabric. The No. 4 washing tank is used to rinse the fabric while cooling it down. The four sets of washing tanks are combined to continuously clean the fabric by removing oil, which improves work efficiency and cleaning effect.

[0020] (2) The bottoms of the four washing tanks are set up in sequence with increasing height. During the operation, the No. 4 washing tank continuously replenishes water in a quantitative manner, overflows through the connected pipeline, flows to the washing tank in the feeding direction, and finally flows to the collection pool through the circulation pipeline next to the No. 1 washing tank. The water is filtered in the collection pool and can be recycled later, thus saving water. Attached Figure Description

[0021] Figure 1 This is a structural diagram of a flat-width degreasing and washing machine according to this utility model;

[0022] Figure 2 This is a structural diagram of the No. 1 screen roller box of a flat-width degreasing and washing machine according to this utility model;

[0023] Figure 3 This is a structural diagram of the vacuum degreasing tank of a flat-width degreasing and washing machine according to this utility model;

[0024] Figure 4 This is a structural diagram of the No. 2 screen roller box of a flat-width degreasing and washing machine according to this utility model;

[0025] Figure 5 This is a three-dimensional view of the vacuum suction box of a flat-width degreasing and washing machine according to this utility model;

[0026] Figure 6 This is a structural diagram of the vacuum suction box of a flat-width degreasing and washing machine according to this utility model;

[0027] Figure 7 This is a structural diagram of the No. 1 washing tank of a flat-width degreasing and washing machine according to this utility model.

[0028] Reference numerals in the attached drawings: 1. Washing tank No. 1; 2. Feeding assembly; 3. Mesh roller box No. 1; 4. Washing tank No. 2; 5. Vacuum degreasing tank; 6. Washing tank No. 3; 7. Mesh roller box No. 2; 8. Washing tank No. 4; 9. Vacuum suction tank; 10. Discharge assembly; 11. Fabric; 12. Drain pipe; 13. Water spray head; 14. Inclined baffle; 15. First guide roller; 16. Second guide roller; 17. Large mesh roller; 18. Third guide roller; 19. Vacuum degreasing device. Detailed Implementation

[0029] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model.

[0030] like Figures 1-7 As shown, a flat-width degreasing washing machine of this embodiment includes a first washing tank 1. A first mesh roller box 3 is fixedly connected to the side surface of the first washing tank 1. The first washing tank 1 is used for preliminary cleaning of the fabric 11. A water spray head 13 is provided inside the first mesh roller box 3. The water spray head 13 can spray clean water to rinse the fabric 11 entering the first mesh roller box 3. A second washing tank 4 is fixedly connected to the side surface of the first mesh roller box 3. A feed pipe is provided on the upper surface of the second washing tank 4. Degreasing agent can be filled into the second washing tank 4 to soak the fabric 11 and make subsequent degreasing easier. A vacuum degreasing box 5 is fixedly connected to the side surface of the second washing tank 4.

[0031] A feeding assembly 2 is fixedly connected to the side surface of the No. 1 washing tank 1. The feeding assembly 2 includes a fabric feeding frame and a translational centering device. Fabric 11 is movably connected inside the fabric feeding frame. A discharging assembly 10 is fixedly connected to the side surface of the vacuum suction tank 9. The discharging assembly 10 includes an air-cooling device, a flat fabric dropping frame and a rotating roller. The air-cooling device and the rotating roller are electrically connected to an external power source, as is known to those skilled in the art. The air-cooling device is used to cool the fabric 11 discharged from the device when it is started.

[0032] A No. 3 washing tank 6 is fixedly connected to the side surface of the vacuum degreasing tank 5. The No. 3 washing tank 6 cleans the degreased fabric 11 again. Both the No. 1 washing tank 1 and the No. 3 washing tank 6 are equipped with heating devices. The electrical connection between the heating devices and the external power supply is known to those skilled in the art. When the heating devices are started, they can heat the water and fabric 11 inside to facilitate the degreasing of the fabric 11.

[0033] The No. 3 washing tank 6 is fixedly connected to the side surface of the No. 2 mesh roller box 7, and the No. 4 washing tank 8 is fixedly connected to the side surface of the No. 2 mesh roller box 7. The No. 4 washing tank 8 is used to perform the final rinsing of the fabric 11. The upper surface of the No. 4 washing tank 8 is provided with a water inlet pipe for filling water into the device. The side surface of the No. 4 washing tank 8 is fixedly connected to a vacuum water absorption box 9, which is used to absorb the dryness of the washed fabric 11.

[0034] The side surface of the No. 1 washing tank 1 is provided with a circulation pipeline, which is connected to the collection tank. The vacuum oil removal tank 5 is equipped with a vacuum oil removal device 19. The vacuum water suction tank 9 is equipped with a water suction device. The side surface of the vacuum water suction tank 9 is provided with a drain pipe 12. The No. 1 screen roller box 3, the vacuum oil removal tank 5, the No. 2 screen roller box 7 and the vacuum water suction tank 9 are all equipped with inclined baffles 14. The inclined baffles 14 are used to guide the washed water to the washing tank on one side of the feeding component 2.

[0035] The bottoms of the No. 1 roller box 3, vacuum degreasing box 5, No. 2 roller box 7, and vacuum water suction box 9 are raised by five centimeters in sequence. The bottoms of the four sets of washing boxes, No. 1 washing box 1, No. 2 washing box 4, No. 3 washing box 6, and No. 4 washing box 8, are set up with the bottoms increasing in height in sequence. During the operation, No. 4 washing box 8 continuously and quantitatively replenishes water, which overflows through the connected pipeline and flows into the washing box in the feeding direction. Finally, it flows to the collection pool through the circulation pipeline next to No. 1 washing box 1, where it is filtered and can be recycled later, thus saving water.

[0036] The first guide roller 15 is installed inside the No. 1 roller box 3, the vacuum degreasing box 5 and the No. 2 roller box 7. The second guide roller 16 is installed inside the No. 1 roller box 3. The large mesh roller 17 is installed inside the No. 1 roller box 3. The third guide roller 18 is installed inside the No. 1 roller box 3.

[0037] A base plate is fixedly connected to the lower surface of the No. 1 washing tank 1. A collection tank is fixedly connected to the upper surface of the base plate. A clear water tank is fixedly connected to the upper surface of the base plate. A water pump is fixedly connected inside the clear water tank. The output end of the water pump is fixedly connected to the spray head 13. The electrical connection between the water pump and an external power source is known to those skilled in the art. When the water pump is started, it can spray water from the clear water tank out of the spray head 13.

[0038] The working principle of this utility model is as follows: When using this device to remove oil from fabric 11, fabric 11 enters the No. 1 washing tank 1 from the feeding component 2 and passes sequentially through the No. 1 mesh roller box 3, the No. 2 washing tank 4, the vacuum degreasing tank 5, the No. 3 washing tank 6, the No. 2 mesh roller box 7, the No. 4 washing tank 8, and the vacuum water suction tank 9, and is then discharged from the rotating roller of the discharging component 10. Power is turned on and the rotating roller is started, causing the fabric 11 to shift within the device. After initial cleaning in the No. 1 washing tank 1, fabric 11 enters the No. 1 mesh roller box 3, where the spray nozzles 13 spray water onto the fabric 11 to rinse it. After rinsing, it enters the No. 2 washing tank 4 for a second cleaning, and then enters the vacuum degreasing tank 5. The vacuum degreasing tank 5 is then activated. The vacuum degreasing device 19 inside removes residual oil stains from the fabric 11. After the oil stains are removed, the fabric 11 enters the No. 3 washing tank 6 for a second wash. Then, the fabric 11 enters the No. 2 mesh roller box 7. The water spray head 13 in the No. 2 mesh roller box 7 sprays clean water to rinse the fabric 11. After rinsing, it enters the No. 4 washing tank 8 for a final rinse. After rinsing, it enters the vacuum water absorption tank 9. The water absorption device in the vacuum water absorption tank 9 is activated to absorb the water on the fabric 11. After the water is absorbed, the fabric 11 is discharged from the discharge component 10. During the degreasing and cleaning process of the fabric 11, the heating devices in the No. 1 washing tank 1 and the No. 3 washing tank 6 are activated to heat the water and at the same time add degreasing agent to the No. 2 washing tank 4 to make the fabric 11 more thoroughly cleaned.

[0039] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the description and drawings of this utility model, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A flat-width degreasing and washing machine, characterized in that: It includes a No. 1 washing tank (1), a No. 1 screen roller box (3) is fixedly connected to the side surface of the No. 1 washing tank (1), a water spray head (13) is provided inside the No. 1 screen roller box (3), a No. 2 washing tank (4) is fixedly connected to the side surface of the No. 1 screen roller box (3), and a vacuum degreasing box (5) is fixedly connected to the side surface of the No. 2 washing tank (4). The side surface of the vacuum degreasing box (5) is fixedly connected to the No. 3 washing box (6), the side surface of the No. 3 washing box (6) is fixedly connected to the No. 2 screen roller box (7), the side surface of the No. 2 screen roller box (7) is fixedly connected to the No. 4 washing box (8), the side surface of the No. 4 washing box (8) is fixedly connected to the vacuum water suction box (9), and the bottoms of the No. 1 screen roller box (3), the vacuum degreasing box (5), the No. 2 screen roller box (7) and the vacuum water suction box (9) are raised by five centimeters in sequence.

2. The flat-width degreasing and washing machine according to claim 1, characterized in that, Both the No. 1 washing tank (1) and the No. 3 washing tank (6) are equipped with heating devices, which are electrically connected to an external power source.

3. A flat-width degreasing and washing machine according to claim 1, characterized in that, The side surface of the No. 1 washing tank (1) is fixedly connected to a feeding assembly (2), which includes a fabric feeding frame and a translation centering device. Fabric (11) is movably connected inside the fabric feeding frame. The side surface of the vacuum suction tank (9) is fixedly connected to a discharging assembly (10), which includes an air cooling device, a flat fabric dropping frame, and a rotating roller.

4. A flat-width degreasing and washing machine according to claim 1, characterized in that, The bottom surface of the No. 1 washing tank (1) is fixedly connected to a base plate, the upper surface of the base plate is fixedly connected to a collection tank, the upper surface of the base plate is fixedly connected to a clear water tank, the inside of the clear water tank is fixedly connected to a water pump, and the output end of the water pump is fixedly connected to a spray head (13).

5. A flat-width degreasing and washing machine according to claim 4, characterized in that, The side surface of the No. 1 washing tank (1) is provided with a circulation pipeline, which is connected to the collection pool. The vacuum oil removal tank (5) is provided with a vacuum oil removal device (19), and the vacuum water suction tank (9) is provided with a water suction device.

6. A flat-width degreasing and washing machine according to claim 1, characterized in that, The first guide roller (15) is provided inside the first roller box (3), the vacuum degreasing box (5) and the second roller box (7). The first guide roller (16) is provided inside the first roller box (3). The large mesh roller (17) is provided inside the first roller box (3). The third guide roller (18) is provided inside the first roller box (3).

7. A flat-width degreasing and washing machine according to claim 1, characterized in that, The side surface of the vacuum water suction box (9) is provided with a drain pipe (12), and the interior of the No. 1 screen roller box (3), the vacuum oil removal box (5), the No. 2 screen roller box (7) and the vacuum water suction box (9) are all provided with inclined baffles (14).