Surface treatment device for base cloth

By introducing an electric push rod and a limiting mechanism into the base fabric surface treatment device, precise grinding of base fabrics of different thicknesses is achieved, solving the problem of insufficient equipment adaptability in the existing technology and reducing equipment replacement and maintenance costs.

CN223823844UActive Publication Date: 2026-01-23YANCHENG DONGSHENG CLOTH CO LTD
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Patent Information

Application Number
CN202520138867.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-21
Publication Date
2026-01-23
Estimated Expiration
2035-01-21

AI Technical Summary

Technical Problem

Existing base fabric surface treatment equipment can only polish base fabrics of a single thickness, which means that equipment needs to be replaced when treating base fabrics of different thicknesses, increasing costs.

Method used

A grinding mechanism was designed, comprising an electric push rod, a U-shaped plate, an L-shaped plate, a motor, a connecting rod, a flange, and a grinding roller. The electric push rod drives the U-shaped plate and the grinding roller to move up and down, adjusting the grinding height to accommodate base fabrics of different thicknesses. A limiting mechanism simplifies the replacement of the grinding roller.

Benefits of technology

It enables precise grinding of base fabrics of different thicknesses, improves equipment versatility, reduces equipment procurement, maintenance and storage costs, simplifies the grinding roller replacement process, and reduces the impact of equipment downtime.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of surface treatment devices, and discloses a surface treatment device for base cloth, which comprises a rack, a transmission roller and a support seat are arranged in the rack, and a polishing mechanism is arranged at the top of the support seat. The grinding mechanism comprises an electric push rod, a U-shaped plate, an L-shaped plate, a motor, a connecting shaft rod, a first flange, a second flange, a rotating shaft and a grinding roller, the electric push rod is fixedly installed at the top of the inner wall of the rack, the U-shaped plate is fixedly connected to the output end of the electric push rod, and the L-shaped plate is fixedly connected to the back face of the U-shaped plate; the electric push rod drives the U-shaped plate and the polishing roller connected with the U-shaped plate to move up and down, the polishing height can be accurately adjusted according to base cloth with different thicknesses, the universality and adaptability of equipment are greatly improved through the design, an enterprise does not need to purchase a plurality of pieces of equipment to cope with different pieces of base cloth, and the purchase, maintenance and storage cost of the equipment is remarkably reduced.
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Description

Technical Field

[0001] This utility model relates to the field of surface treatment device technology, specifically a surface treatment device for base fabric. Background Technology

[0002] The surface treatment device for the base fabric is a key piece of equipment developed to meet the characteristics and application requirements of the base fabric.

[0003] According to the surface treatment device for base fabric disclosed in Chinese Patent Publication No. CN219410222U, it includes a frame with several horizontally rotatable conveying rollers and take-up rollers for transporting the base fabric. The frame also has a drive assembly that enables the conveying rollers and take-up rollers to rotate synchronously. Platform 1 and Platform 2 are arranged inside the frame. A polishing mechanism and a dust extraction mechanism for polishing the base fabric are arranged above Platform 1. An ironing mechanism is arranged above Platform 2. The ironing mechanism includes a water tank, a heating box, a steam chamber, a push rod motor, and a telescopic tube. The water tank is arranged above the frame, the heating box is installed on the top of the frame, and a conveying tube connects the water tank and the heating box. The push rod motor is installed on the top of the frame, and the steam chamber is connected to the push rod end of the push rod motor. The steam chamber and the heating box are connected through the telescopic tube. The bottom of the steam chamber is also connected to a metal base plate, and several air holes are opened on the metal base plate. This invention has the advantage that the surface of the base fabric is smooth and free of bumps after treatment. Although the above-mentioned device can polish the surface of the base fabric, the position of the polishing roller is fixed, so it can only polish the base fabric of a single thickness. When treating base fabrics of different thicknesses, different equipment needs to be changed, which increases the processing cost. Therefore, a surface treatment device for base fabric is proposed to solve the above-mentioned problems. Utility Model Content

[0004] The technical problem to be solved by this utility model is to provide a surface treatment device for base fabric, which addresses the shortcomings of the prior art.

[0005] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a surface treatment device for base fabric, including a frame, a transmission roller and a support seat are arranged inside the frame, a grinding mechanism is arranged on the top of the support seat, the grinding mechanism includes an electric push rod, a U-shaped plate, an L-shaped plate, a motor, a connecting rod, a flange one, a flange two, a rotating shaft and a grinding roller, the electric push rod is fixedly installed on the top of the inner wall of the frame, the U-shaped plate is fixedly connected to the output end of the electric push rod, the L-shaped plate is fixedly connected to the back of the U-shaped plate, the motor is fixedly installed inside the L-shaped plate, the connecting rod is fixedly installed on the output end of the motor, the flange one and the flange two are arranged at the front end of the connecting rod, and the rotating shaft is fixedly connected to the front and rear ends of the grinding roller.

[0006] Preferably, the second flange is fixedly connected to one end of the rotating shaft at the rear end of the grinding roller. The first flange and the second flange are fixedly connected by bolts and nuts. The first flange is fixedly connected to the front end of the connecting rod. The bottom of the U-shaped plate is provided with a semi-circular groove, and the rotating shaft is rotatably connected inside the semi-circular groove. The first flange and the second flange are provided to install the grinding roller so that the grinding roller can rotate when the motor starts.

[0007] Preferably, connecting plates are fixedly connected to both the left and right sides of the U-shaped plate, and a limiting rod is fixedly connected to the top of the inner wall of the frame. The limiting rod passes through the connecting plate and is slidably connected to the connecting plate. A limiting block is fixedly connected to the bottom of the limiting rod. The limiting rod, connecting plate and limiting block are set to enable the U-shaped plate to stably drive the grinding roller to move up and down.

[0008] Preferably, the front of the frame has a through hole, the front of the U-shaped plate is fixedly connected to an L-shaped pointer, and the L-shaped pointer passes through the through hole and is slidably connected to the through hole. The front of the frame is provided with scale lines.

[0009] Preferably, the bottom of the U-shaped plate is provided with a limiting mechanism, which includes a limiting plate, a plug rod, and a U-shaped rod. The limiting plate is located at the bottom of the U-shaped plate and has a semi-circular groove at the top. The bottom of the U-shaped plate has a groove. The plug rod is fixedly connected to the top of the limiting plate and inserted into the groove. The plug rod has a fixing hole. The end of the U-shaped rod extends through the outer wall of the U-shaped plate into the fixing hole. By setting the limiting plate, the rotating shaft can be limited. The semi-circular groove on the limiting plate and the semi-circular groove at the bottom of the U-shaped plate allow the rotating shaft to pass through, so that the rotating shaft can rotate stably.

[0010] Preferably, the U-shaped plate and the U-shaped rod are slidably connected, and round rods are fixedly connected to both the front and rear sides of the U-shaped plate. The round rods pass through the U-shaped rod and are slidably connected to it. A round block is fixedly connected to one end of the round rod, and a spring is sleeved on the outer wall of the round rod. The two ends of the spring are fixedly connected to the outer wall of the round block and the outer wall of the U-shaped rod, respectively. By setting the spring, the U-shaped rod can be driven to reset.

[0011] The present invention adopts the above technical solution, which can bring the following beneficial effects:

[0012] 1. This surface treatment device for base fabrics uses an electric push rod to move a U-shaped plate and a connected grinding roller up and down. It can precisely adjust the grinding height according to base fabrics of different thicknesses. This design greatly improves the versatility and adaptability of the equipment. Enterprises do not need to purchase multiple machines to deal with different base fabrics, significantly reducing equipment procurement, maintenance and storage costs.

[0013] 2. This surface treatment device for base fabric allows for the replacement of damaged grinding rollers by pulling the U-shaped rod away from the fixing hole, releasing the limitation plate, and then lowering the limitation plate. This simplified process shortens replacement time, reduces maintenance complexity and labor costs, and minimizes the impact of equipment downtime on production schedule. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of this utility model;

[0015] Figure 2 This is a cross-sectional view of the present invention;

[0016] Figure 3 This is a schematic diagram of the grinding mechanism of this utility model;

[0017] Figure 4 This is a schematic diagram of the limiting mechanism of this utility model.

[0018] In the diagram: 1. Frame; 2. Transfer roller; 3. Support base; 4. Grinding mechanism; 41. Electric push rod; 42. U-shaped plate; 43. L-shaped plate; 44. Motor; 45. Connecting shaft; 46. Flange 1; 47. Flange 2; 48. Rotating shaft; 49. Grinding roller; 410. Connecting plate; 411. Limiting rod; 412. Limiting block; 5. Limiting mechanism; 51. Limiting plate; 52. Insert rod; 53. U-shaped rod; 54. Round rod; 55. Round block; 56. Spring; 6. L-shaped pointer; 7. Scale line. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or component referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.

[0021] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection or setting, a detachable connection or setting, or an integral connection or setting. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "several" means two or more, unless otherwise explicitly specified.

[0023] Please see Figure 1-4 One embodiment of this utility model is as follows: a surface treatment device for base fabric, including a frame 1, with a transmission roller 2 and a support base 3 arranged inside the frame 1. The transmission roller 2 can transmit and support the base fabric. A grinding mechanism 4 is arranged on the top of the support base 3. The grinding mechanism 4 includes an electric push rod 41, a U-shaped plate 42, an L-shaped plate 43, a motor 44, a connecting rod 45, a first flange 46, a second flange 47, a rotating shaft 48, and a grinding roller 49. The electric push rod 41 is fixedly installed on the top of the inner wall of the frame 1. The U-shaped plate 42 is fixedly connected to the output end of the electric push rod 41. The L-shaped plate 43 is fixedly connected to the back of the U-shaped plate 42. The motor 44 is fixedly installed inside the L-shaped plate 43. The connecting rod 45 is fixedly installed on the output end of the motor 44. The first flange 46 and the second flange 47 are arranged at the front end of the connecting rod 45. The rotating shaft 48 is fixedly connected to the front and rear ends of the grinding roller 49. The second flange 47 is fixedly connected to one end of the rotating shaft 48 located at the rear end of the grinding roller 49. Flange 46 and flange 47 are fixedly connected by bolts and nuts. Flange 46 is fixedly connected to the front end of the connecting rod 45. A semi-circular groove is opened at the bottom of the U-shaped plate 42, and the rotating shaft 48 is rotatably connected inside the semi-circular groove. Flanges 46 and 47 are provided to install the grinding roller 49, so that the grinding roller 49 can rotate when the motor 44 starts. Connecting plates 410 are fixedly connected to both the left and right sides of the U-shaped plate 42. A limit rod 411 is fixedly connected to the top of the inner wall of the frame 1. The limiting rod 411 passes through the connecting plate 410 and is slidably connected to the connecting plate 410. The bottom of the limiting rod 411 is fixedly connected to the limiting block 412. The limiting rod 411, the connecting plate 410 and the limiting block 412 are set to make the U-shaped plate 42 stably drive the grinding roller 49 to move up and down. A through hole is opened on the front of the frame 1. An L-shaped pointer 6 is fixedly connected to the front of the U-shaped plate 42, and the L-shaped pointer 6 passes through the through hole and is slidably connected to the through hole. A scale line 7 is set on the front of the frame 1.

[0024] Working principle: The motor 44 drives the connecting rod 45 to rotate, and the connecting rod 45 drives the rotating shaft 48 to rotate through flange 1 46 and flange 2 47, thereby causing the grinding roller 49 to rotate and grind the conveyed base fabric. The electric push rod 41 drives the U-shaped plate 42 to move up and down, and the U-shaped plate 42 drives the grinding roller 49 to move up and down to adjust the height. This allows the device to adjust the grinding height according to the base fabric of different thicknesses, improving the practicality of the device and reducing the processing cost. In addition, the L-shaped pointer 6 and scale line 7 make it convenient for the staff to read the adjustment values.

[0025] Please see Figure 3-4 Based on the above embodiments, in another embodiment of this utility model, a limiting mechanism 5 is provided at the bottom of the U-shaped plate 42. The limiting mechanism 5 includes a limiting plate 51, a plug rod 52, and a U-shaped rod 53. The limiting plate 51 is located at the bottom of the U-shaped plate 42, and a semi-circular groove is provided at its top. A groove is provided at the bottom of the U-shaped plate 42. The plug rod 52 is fixedly connected to the top of the limiting plate 51 and inserted into the groove. A fixing hole is provided on the plug rod 52. The end of the U-shaped rod 53 extends through the outer wall of the U-shaped plate 42 into the fixing hole. By setting the limiting plate 51, the limiting mechanism can be used to fix the U-shaped plate 42. The rotating shaft 48 is limited, and its semi-circular groove and the semi-circular groove at the bottom of the U-shaped plate 42 allow the rotating shaft 48 to pass through, so that the rotating shaft 48 can rotate stably. The U-shaped plate 42 is slidably connected to the U-shaped rod 53. The front and rear sides of the U-shaped plate 42 are fixedly connected to the round rod 54, and the round rod 54 passes through the U-shaped rod 53 and is slidably connected to the U-shaped rod 53. One end of the round rod 54 is fixedly connected to the round block 55, and the outer wall of the round rod 54 is fitted with a spring 56. The two ends of the spring 56 are fixedly connected to the outer wall of the round block 55 and the outer wall of the U-shaped rod 53, respectively. By setting the spring 56, the U-shaped rod 53 can be driven to reset.

[0026] Working principle: By pulling the U-shaped rod 53 to disengage its end from the fixing hole, the limiting plate 51 can be removed. Then, the bolts on flange 1 46 and flange 2 47 can be removed to replace the damaged grinding roller 49. The operation is simple and convenient.

[0027] It is worth noting that both motor 44 and electric push rod 41 are controlled by a controller. The post-processing mechanism inside the frame 1 after grinding is not shown. These are all existing technologies and are not the main innovations, so they will not be described in detail here.

[0028] This utility model provides a surface treatment device for a base fabric. There are many methods and approaches to implement this technical solution; the above is merely a preferred embodiment of this utility model. It should be noted that those skilled in the art can make various improvements and modifications without departing from the principle of this utility model, and these improvements and modifications should also be considered within the scope of protection of this utility model. All components not explicitly stated in this embodiment can be implemented using existing technology.

Claims

1. A surface treatment apparatus for a base fabric, comprising a frame (1), characterized in that: The frame (1) is equipped with a transmission roller (2) and a support base (3). A grinding mechanism (4) is provided on the top of the support base (3). The grinding mechanism (4) includes an electric push rod (41), a U-shaped plate (42), an L-shaped plate (43), a motor (44), a connecting rod (45), a flange one (46), a flange two (47), a rotating shaft (48), and a grinding roller (49). The electric push rod (41) is fixedly installed on the top of the inner wall of the frame (1). The U-shaped plate (42) is fixedly connected to the output end of the electric push rod (41). The L-shaped plate (43) is fixedly connected to the back of the U-shaped plate (42). The motor (44) is fixedly installed inside the L-shaped plate (43). The connecting rod (45) is fixedly installed on the output end of the motor (44). The flange one (46) and the flange two (47) are located at the front end of the connecting rod (45). The rotating shaft (48) is fixedly connected to the front and rear ends of the grinding roller (49).

2. The surface treatment apparatus for a base fabric according to claim 1, characterized in that: The second flange (47) is fixedly connected to one end of the rotating shaft (48) at the rear end of the grinding roller (49). The first flange (46) and the second flange (47) are fixedly connected by bolts and nuts. The first flange (46) is fixedly connected to the front end of the connecting rod (45). The bottom of the U-shaped plate (42) is provided with a semi-circular groove, and the rotating shaft (48) is rotatably connected inside the semi-circular groove.

3. The surface treatment apparatus for a base fabric according to claim 2, characterized in that: The U-shaped plate (42) is fixedly connected to the left and right sides with connecting plates (410), and the top of the inner wall of the frame (1) is fixedly connected with a limiting rod (411). The limiting rod (411) passes through the connecting plate (410) and is slidably connected to the connecting plate (410). The bottom of the limiting rod (411) is fixedly connected with a limiting block (412).

4. The surface treatment apparatus for a base fabric according to claim 3, characterized in that: The frame (1) has a through hole on its front side. The U-shaped plate (42) is fixedly connected to an L-shaped pointer (6), and the L-shaped pointer (6) slides through the through hole. The frame (1) has a scale line (7) on its front side.

5. The surface treatment apparatus for a base fabric according to claim 2, characterized in that: The bottom of the U-shaped plate (42) is provided with a limiting mechanism (5). The limiting mechanism (5) includes a limiting plate (51), a plug rod (52), and a U-shaped rod (53). The limiting plate (51) is located at the bottom of the U-shaped plate (42) and has a semi-circular groove at the top. The bottom of the U-shaped plate (42) has a groove. The plug rod (52) is fixedly connected to the top of the limiting plate (51) and inserted into the groove. The plug rod (52) has a fixing hole. The end of the U-shaped rod (53) extends through the outer wall of the U-shaped plate (42) to the inside of the fixing hole.

6. The surface treatment apparatus for a base fabric according to claim 5, characterized in that: The U-shaped plate (42) is slidably connected to the U-shaped rod (53). The front and rear sides of the U-shaped plate (42) are fixedly connected to round rods (54), and the round rods (54) pass through the U-shaped rods (53) and are slidably connected to the U-shaped rods (53). One end of the round rods (54) is fixedly connected to a round block (55). The outer wall of the round rods (54) is fitted with a spring (56), and the two ends of the springs (56) are fixedly connected to the outer wall of the round block (55) and the outer wall of the U-shaped rods (53), respectively.

Citation Information

Patent Citations

  • Surface treatment device for base cloth

    CN219410222U