Multipurpose diaphragm compressor crankshaft extender
By designing a multi-purpose crankshaft extender in the diaphragm compressor and adjusting the connection length using anti-friction pads and limit bolts, the interference problem between the cylinder head and the flywheel or pulley is solved, improving the equipment's adaptability and installation flexibility.
Patent Information
- Application Number
- CN202520630342.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-04-07
- Publication Date
- 2026-01-23
- Estimated Expiration
- 2035-04-07
AI Technical Summary
Existing diaphragm compressors suffer from interference issues between the cylinder head and the flywheel or pulley under different media flow requirements, resulting in transmission components that cannot adapt to different equipment specifications.
A multi-purpose diaphragm compressor crankshaft extender is designed. By placing anti-friction pads between flanges and connecting them with limit bolts, the connection length can be adjusted to accommodate different equipment specifications and avoid interference.
This technology avoids interference between the cylinder head and the flywheel or pulley on equipment of different specifications, improving equipment adaptability and installation flexibility.
Smart Images

Figure CN223825209U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of diaphragm compressor components, specifically to a multi-purpose diaphragm compressor crankshaft extender. Background Technology
[0002] A diaphragm compressor mainly consists of a motor, crankcase, crankshaft connecting rod mechanism, cylinder block components, oil and gas pipelines, electronic control system, and accessories. The motor's torque needs to be transmitted to the crankshaft. Currently, the transmission system connects the crankshaft extending from the crankcase to the flywheel or pulley via a coupling or belt, which in turn connects to the motor's output shaft. Depending on the customer's required medium flow rate, the calculated cylinder head size varies. Direct-drive diaphragm compressors use a coupling to make the motor and flywheel coaxial, avoiding interference between the transmission components and the cylinder head. Belt-driven diaphragm compressors, due to the excessively large cylinder head component size and the fixed length of the crankshaft extending from the crankcase, cause interference between the cylinder head and the flywheel. Belt-driven diaphragm compressors connect the crankshaft directly to the pulley via a key, with the motor driving the pulley via the belt. However, if the cylinder head size exceeds the crankcase width by a certain dimension, it can cause interference between the belt and the cylinder head. Summary of the Invention
[0003] The purpose of this invention is to provide a multi-purpose diaphragm compressor crankshaft extender to overcome the aforementioned defects in the prior art.
[0004] A multi-purpose diaphragm compressor crankshaft extender includes a first flange, an extender body, and a friction-reducing pad. The first flange is disposed on the crankshaft body of the crankcase. The end of the extender body is provided with a second flange. The friction-reducing pad is disposed between the first flange and the second flange. The first flange, the second flange, and the friction-reducing pad are connected to each other. A first pulley is mounted on the extender body. The first pulley is connected to a second pulley on a motor via a drive belt.
[0005] Preferably, the friction-reducing pads are provided in a plurality of units.
[0006] Preferably, the flange is connected to the crankshaft body by a number of fastening bolts.
[0007] Preferably, the first flange, the second flange, and the friction-reducing pad are connected by limiting bolts.
[0008] Preferably, the end of the extender body is provided with a bearing seat.
[0009] Preferably, the bearing housing is connected to the extender body by screws.
[0010] The beneficial effects achieved by this utility model are as follows:
[0011] This application sets multiple anti-friction pads between flange one and flange two. Flange one, flange two and anti-friction pads are connected by limit bolts, which facilitates the assembly and disassembly of the three. Designers can adjust the connection length by changing the number of anti-friction pads according to design requirements to adapt to equipment of different specifications, thereby avoiding interference. Attached Figure Description
[0012] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0013] Figure 2 This is a schematic diagram of the crankshaft body and flange 2 of this utility model.
[0014] Figure 3 This is a schematic diagram of the structure of the friction-reducing pad of this utility model.
[0015] In the diagram, 1 is the crankcase; 11 is the crankshaft body; 2 is flange one; 3 is the extender body; 31 is flange two; 4 is the anti-friction pad; 5 is pulley one; 6 is the bearing housing; 7 is the drive belt; 8 is the motor; and 81 is pulley two. Detailed Implementation
[0016] The following detailed description of the embodiments, with reference to the accompanying drawings, will further illustrate the specific implementation of this utility model, in order to help those skilled in the art to have a more complete, accurate, and in-depth understanding of the concept and technical solution of this utility model.
[0017] like Figure 1-3 As shown, this utility model provides a multi-purpose diaphragm compressor crankshaft extender, including a flange 2, an extender body 3, and a friction-reducing pad 4. The flange 2 is disposed on the crankshaft body 11 of the crankcase 1. The flange 2 and the crankshaft body 11 are connected by several fastening bolts, which facilitates the disassembly and assembly of the flange 2.
[0018] In addition, the end of the extension body 3 is provided with flange 2 31, and several anti-friction pads 4 are provided and located between flange 1 2 and flange 2 31. Flange 1 2, flange 2 31 and anti-friction pads 4 are connected by limit bolts, so as to facilitate the assembly and disassembly of the three. The axial distance can be adjusted by increasing or decreasing the number of anti-friction pads 4 to adapt to different specifications of equipment.
[0019] In addition, a pulley 5 is installed on the extender body 3. The pulley 5 is connected to the pulley 81 on the motor 8 via a drive belt 7. A bearing seat 6 is provided at the end of the extender body 3. The bearing seat 6 is connected to the extender body 3 by screws, which can prevent dust from entering and also prevent the pulley 5 from flying off during high-speed operation.
[0020] In summary, this application provides multiple anti-friction pads 4 between flange 1 2 and flange 2 31. Flange 1 2, flange 2 31 and anti-friction pads 4 are connected by limit bolts, which facilitates the assembly and disassembly of the three components. Designers can adjust the connection length by changing the number of anti-friction pads 4 according to design requirements to adapt to different specifications of equipment, thereby avoiding interference.
[0021] The embodiments of this utility model described above do not constitute a limitation on the scope of protection of this utility model. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the scope of protection of the claims of this utility model.
Claims
1. A multi-purpose diaphragm compressor crankshaft extender, characterized in that: The device includes a flange (2), an extender body (3), and a friction-reducing pad (4). The flange (2) is located on the crankshaft body (11) of the crankcase (1). The end of the extender body (3) is provided with a flange (31). The friction-reducing pad (4) is located between the flange (2) and the flange (31). The flange (2), the flange (31), and the friction-reducing pad (4) are connected to each other. A pulley (5) is installed on the extender body (3). The pulley (5) is connected to the pulley (81) on the motor (8) via a drive belt (7).
2. The multi-purpose diaphragm compressor crankshaft extender according to claim 1, characterized in that: The friction-reducing pad (4) is provided in several parts.
3. The multi-purpose diaphragm compressor crankshaft extender according to claim 1, characterized in that: The flange (2) is connected to the crankshaft body (11) by a number of fastening bolts.
4. The multi-purpose diaphragm compressor crankshaft extender according to claim 1, characterized in that: The flange one (2), flange two (31) and friction reducing pad (4) are connected by limiting bolts.
5. A multi-purpose diaphragm compressor crankshaft extender according to claim 1, characterized in that: The end of the extender body (3) is provided with a bearing seat (6).
6. A multi-purpose diaphragm compressor crankshaft extender according to claim 5, characterized in that: The bearing housing (6) is connected to the extender body (3) by screws.