Sampling device and storage hopper

Abstract

The utility model discloses a sampling device and a storage hopper, and relates to the technical field of chemical industry production, the sampling device comprises an outlet pipe and a receiving box, the outlet pipe is fixedly arranged on a storage hopper main body, the first end of the outlet pipe is arranged in the storage hopper main body, and the first end of the outlet pipe is arranged below a chute arranged on the storage hopper main body; a feed port is formed in the top surface of the first end of the outlet pipe, the interior of the outlet pipe can be communicated with the interior of the storage hopper main body through the feed port, the second end of the outlet pipe is arranged outside the storage hopper main body, a discharge port is formed in the bottom surface of the second end of the outlet pipe, and the receiving box is arranged below the discharge port; materials entering the leading-out pipe from the feeding port can reach the discharging port along the leading-out pipe, and materials at the discharging port can fall into the receiving box. The sampling device can save manpower, improve sampling efficiency and improve sample representativeness.

Description

Technical Field

[0001] This utility model relates to the field of chemical production technology, and in particular to a sampling device and a storage hopper. Background Technology

[0002] Currently, when sampling sodium fluorosilicate products, workers take samples according to a pre-calculated number of sampling bags. The sampling tool is inserted vertically from the center of the packaging bag to three-quarters of the material depth. The collected samples are mixed, reduced to at least 500g using the quartering method, and then divided into two clean, dry containers: one for testing and the other for future reference. The entire sampling process includes bag extraction, removal, opening, sampling, sewing, returning to storage, sample mixing, reduction, bottling, and labeling. Each step is manual, resulting in high labor intensity. Furthermore, when producing large quantities of products, the required sampling quantity increases, further intensifying the workload. Additionally, the sampling process is susceptible to human error, leading to poor sample representativeness. Utility Model Content

[0003] The purpose of this invention is to provide a sampling device and storage container to solve the problems existing in the prior art, thereby saving manpower, improving sampling efficiency, and enhancing sample representativeness.

[0004] To achieve the above objectives, this utility model provides the following solution:

[0005] This utility model provides a sampling device, including an outlet pipe and a receiving box. The outlet pipe is fixedly mounted on the main body of the storage hopper. The first end of the outlet pipe is placed inside the main body of the storage hopper and below a chute installed on the main body of the storage hopper. An inlet is provided on the top surface of the first end of the outlet pipe, which allows the interior of the outlet pipe to communicate with the interior of the storage hopper. The second end of the outlet pipe is placed outside the main body of the storage hopper, and an outlet is provided on the bottom surface of the second end of the outlet pipe. The receiving box is placed below the outlet. Material entering the outlet pipe at the inlet can travel along the outlet pipe to the outlet, and material at the outlet can fall into the receiving box.

[0006] Preferably, the outlet pipe is equipped with a forced drive device inside, which can push the material at the inlet to the outlet.

[0007] Preferably, the forced drive device includes a conveying shaft, on which a spiral pushing blade is spirally wound and fixed. Both the conveying shaft and the spiral pushing blade are placed inside the outlet pipe. The conveying shaft can rotate, and the spiral pushing blade rotates with the conveying shaft. The rotation of the spiral pushing blade can push the material at the inlet to the outlet.

[0008] Preferably, a drive motor is provided on the second end of the outlet tube, and the drive motor is connected to the conveying shaft for transmission, and the drive motor can provide power for the rotation of the conveying shaft.

[0009] Preferably, the receiving box is equipped with a divider, which is capable of receiving materials falling into the receiving box.

[0010] Preferably, a guide tube is provided above the divider inside the receiving box, and the guide tube can guide the material falling into the receiving box into the divider.

[0011] Preferably, the bottom of the guide tube is provided with a movable cover, which can seal or open the bottom of the guide tube.

[0012] Preferably, it also includes a discharge pipe, the top end of which is fixedly connected to and communicates with the discharge port, and the bottom end of which extends into the guide pipe.

[0013] Preferably, the length of the feed inlet is 100mm and the width is 10mm.

[0014] This utility model also provides a storage hopper, including a storage hopper body, a chute, and a sampling device as described above. The storage hopper body is capable of storing materials, and the chute is fixedly disposed above the storage hopper body, and the chute is capable of guiding materials down into the storage hopper body.

[0015] The present invention achieves the following technical advantages over the prior art:

[0016] The sampling device and storage hopper provided by this utility model have a first end of an outlet pipe positioned below a chute installed on the main body of the storage hopper. This allows material flowing down the chute into the main body of the storage hopper to enter the outlet pipe through an inlet on the top surface of the first end. The material entering the outlet pipe from the inlet reaches the outlet on the bottom surface of the second end of the outlet pipe, and finally, the material at the outlet falls into a receiving box, achieving automated sampling. The sampling device provided by this utility model is installed on the main body of the storage hopper before product packaging and can be directly connected to the product production line to achieve continuous sampling, reduce manual operation and human intervention, improve sample representativeness, and enable automatic sampling from the start of production until the end of the specified production batch. This achieves full-process sampling with good sample representativeness and makes product sampling convenient and labor-saving, eliminating the need for manual bag lifting and sampling, and greatly improving sampling efficiency. Attached Figure Description

[0017] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 A schematic diagram of the sampling device provided by this utility model;

[0019] Figure 2 for Figure 1 Side view of the sampling device in the middle;

[0020] In the diagram: 1-outlet pipe, 2-receiving box, 3-storage hopper body, 4-chute, 5-feed inlet, 6-discharge outlet, 7-conveyor shaft, 8-spiral pusher blade, 9-drive motor, 10-divider, 11-guide pipe, 12-movable cover, 13-drop pipe. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] The purpose of this invention is to provide a sampling device and storage container to solve the problems existing in the prior art, thereby saving manpower, improving sampling efficiency, and enhancing sample representativeness.

[0023] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, the utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments.

[0024] Example 1

[0025] like Figures 1-2 As shown, this embodiment provides a sampling device, including an outlet pipe 1 and a receiving box 2. The outlet pipe 1 is fixedly mounted on the storage hopper body 3. The first end of the outlet pipe 1 is placed inside the storage hopper body 3 and below the chute 4 installed on the storage hopper body 3. An inlet 5 is provided on the top surface of the first end of the outlet pipe 1, which allows the interior of the outlet pipe 1 to communicate with the interior of the storage hopper body 3. The second end of the outlet pipe 1 is placed outside the storage hopper body 3, and an outlet 6 is provided on the bottom surface of the second end of the outlet pipe 1. The receiving box 2 is placed below the outlet 6. The material entering the outlet pipe 1 at the inlet 5 can reach the outlet 6 along the outlet pipe 1, and the material at the outlet 6 can fall into the receiving box 2.

[0026] The sampling device provided in this embodiment is particularly suitable for sampling powdered sodium fluorosilicate. The first end of the outlet pipe 1 is positioned below a chute 4 installed on the storage hopper body 3, allowing material flowing down the chute 4 into the storage hopper body 3 to enter the outlet pipe 1 through an inlet 5 on the top surface of the first end. The material entering the outlet pipe 1 at inlet 5 travels along the outlet pipe 1 to an outlet 6 on the bottom surface of the second end, and finally falls into a receiving box 2, achieving automated sampling. When the sampling device provided in this embodiment is installed on the storage hopper body 3 for pre-packaging of products, it directly interacts with product production. The line connection enables continuous sampling, reducing manual operation and human intervention, improving sample representativeness, and enabling automatic sampling from the start of production until the end of the specified production batch. This achieves full-process sampling with good sample representativeness and simplifies product sampling, eliminating the need for manual bag-lifting and sampling, greatly improving sampling efficiency. The device has a simple structure and is easy to operate. During sampling, the sampling personnel only need to go to the site, take out the sample from the receiving box 2, mix it simply, and bottle it. This not only reduces labor intensity and frees up personnel from sampling, but also improves the working environment, ensuring safety and environmental protection, and embodies the people-oriented philosophy.

[0027] As a preferred embodiment of this invention, the lead-out pipe 1 is fixedly installed on the storage container body 3 by a fixing flange, which facilitates disassembly and assembly; the receiving box 2 needs to be locked to prevent sample contamination, loss or replacement, and to ensure sample safety.

[0028] Furthermore, the inside of the outlet pipe 1 is equipped with a forced drive device, which can push the material at the inlet 5 to the outlet 6, effectively improving the sampling efficiency.

[0029] As a preferred embodiment of this invention, the forced drive device includes a conveying shaft 7, on which a spiral pushing blade 8 is spirally wound and fixed. Both the conveying shaft 7 and the spiral pushing blade 8 are placed inside the outlet pipe 1. The conveying shaft 7 can rotate, and the spiral pushing blade 8 rotates with the conveying shaft 7. The rotation of the spiral pushing blade 8 can push the material at the inlet 5 to the outlet 6. The conveying shaft 7 and the spiral pushing blade 8 are preferably made of SS304 stainless steel to prevent corrosion from materials such as sodium fluorosilicate.

[0030] As a preferred embodiment of this invention, a drive motor 9 is provided on the second end of the lead-out pipe 1. The drive motor 9 is connected to the conveying shaft 7 for transmission. The drive motor 9 can provide power for the rotation of the conveying shaft 7. The drive motor 9 is preferably a cycloidal pinwheel type geared motor with a power of 0.25KW, a working voltage of 380V, a protection level of IP54, an insulation level of F, good wear resistance, and a long service life.

[0031] As a preferred embodiment of this invention, the drive motor 9 is controlled to work at regular intervals by a program pre-set in the control box to achieve automatic interval sampling. In practical applications, the program is set according to the sampling amount and the sampling time.

[0032] Furthermore, the receiving box 2 is equipped with a separator 10, which can receive the material falling into the receiving box 2. When the material falls onto the separator 10, it is automatically separated into two identical samples under the action of gravity. After sampling, one sample is directly kept as a retention sample, and the other sample is sent to the laboratory for analysis and testing. The sampling personnel can directly take the samples when they arrive at the site and bottle them separately, which reduces a lot of manual operation.

[0033] Furthermore, inside the receiving box 2, a guide tube 11 is provided above the divider 10. The guide tube 11 can guide the material falling into the receiving box 2 into the divider 10, which facilitates precise feeding into the divider 10.

[0034] Furthermore, the bottom of the guide tube 11 is provided with a movable cover 12, which can seal or open the bottom of the guide tube 11 to facilitate the control of feeding into the separator 10.

[0035] Furthermore, the sampling device provided in this embodiment also includes a discharge tube 13. The top end of the discharge tube 13 is fixedly connected to and communicates with the discharge port 6, and the bottom end of the discharge tube 13 extends into the guide tube 11, which can effectively avoid external pollution. The discharge process is safe and environmentally friendly. The discharge tube 13 is preferably a φ64mm plastic flexible tube, which is easy to manufacture and use.

[0036] As a preferred embodiment of this invention, the feed inlet 5 has a length of 100mm and a width of 10mm, which can effectively prevent clogging.

[0037] Example 2

[0038] This embodiment provides a storage hopper, including a storage hopper body 3, a chute 4, and the sampling device in Embodiment 1. The storage hopper body 3 can store materials, and the chute 4 is fixedly disposed above the storage hopper body 3. The chute 4 can guide the materials to slide down into the storage hopper body 3.

[0039] The storage hopper provided in this embodiment is particularly suitable for sampling powdered sodium fluorosilicate. The first end of the outlet pipe 1 is positioned below the chute 4 installed on the main body 3 of the storage hopper. This allows material flowing down the chute 4 into the main body 3 to enter the outlet pipe 1 through the inlet 5 on the top surface of the first end. The material entering the outlet pipe 1 through inlet 5 travels along the outlet pipe 1 to the outlet 6 on the bottom surface of the second end, and finally falls into the receiving box 2, achieving automated sampling. The sampling device from Embodiment 1 is installed on the main body 3 of the storage hopper before product packaging, directly connected to the product production line. The device enables continuous sampling, reducing manual operation and human intervention, improving sample representativeness, and allowing for automatic sampling from the start of production until the end of the specified production batch. This achieves full-process sampling with good sample representativeness and simplifies product sampling, eliminating the need for manual bagging and sampling, thus greatly improving sampling efficiency. The device has a simple structure and is easy to operate. During sampling, personnel only need to go to the site, take the sample from the receiving box 2, mix it simply, and bottle it. This not only reduces labor intensity and frees up personnel from sampling but also improves the working environment, ensuring safety and environmental protection, and embodies the people-oriented philosophy.

[0040] This utility model uses specific examples to illustrate its principles and implementation methods. The above description of the embodiments is only for the purpose of helping to understand the method and core idea of ​​this utility model. At the same time, for those skilled in the art, there will be changes in the specific implementation methods and application scope based on the idea of ​​this utility model. In summary, the content of this specification should not be construed as a limitation of this utility model.

Claims

1. A sampling device, characterized in that: The device includes an outlet pipe and a receiving box. The outlet pipe is fixedly mounted on the main body of the storage hopper. The first end of the outlet pipe is placed inside the main body of the storage hopper and below a chute installed on the main body of the storage hopper. An inlet is provided on the top surface of the first end of the outlet pipe, which allows the interior of the outlet pipe to communicate with the interior of the main body of the storage hopper. The second end of the outlet pipe is placed outside the main body of the storage hopper, and an outlet is provided on the bottom surface of the second end of the outlet pipe. The receiving box is placed below the outlet. Material entering the outlet pipe at the inlet can travel along the outlet pipe to the outlet, and material at the outlet can fall into the receiving box.

2. The sampling device according to claim 1, characterized in that: The outlet pipe is equipped with a forced drive device inside, which can push the material at the inlet to the outlet.

3. The sampling device according to claim 2, characterized in that: The forced drive device includes a conveyor shaft with a spiral pusher blade wound and fixed on it. Both the conveyor shaft and the spiral pusher blade are placed inside the outlet pipe. The conveyor shaft can rotate, and the spiral pusher blade rotates with the conveyor shaft. The rotation of the spiral pusher blade can push the material at the inlet to the outlet.

4. The sampling device according to claim 3, characterized in that: A drive motor is provided at the second end of the outlet tube. The drive motor is connected to the conveyor shaft and can provide power for the rotation of the conveyor shaft.

5. The sampling device according to claim 1, characterized in that: The receiving box is equipped with a separator, which can receive materials that fall into the receiving box.

6. The sampling device according to claim 5, characterized in that: Inside the receiving box, above the separator, there is a guide tube that can guide the material falling into the receiving box into the separator.

7. The sampling device according to claim 6, characterized in that: The bottom of the guide tube is provided with a movable cover, which can seal or open the bottom of the guide tube.

8. The sampling device according to claim 6, characterized in that: It also includes a discharge pipe, the top end of which is fixedly connected to and communicates with the discharge port, and the bottom end of which extends into the guide pipe.

9. The sampling device according to claim 1, characterized in that: The feed inlet is 100mm long and 10mm wide.

10. A storage hopper, characterized in that: The device includes a storage hopper body, a chute, and a sampling device as described in any one of claims 1-9. The storage hopper body is capable of storing materials, and the chute is fixedly disposed above the storage hopper body, and the chute is capable of guiding materials to slide down into the storage hopper body.

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