Automatic detection table for battery

Abstract

The utility model discloses an automatic detection bench for batteries, which comprises a box body, the top surface of the box body is provided with a conveying assembly, and the conveying outlet end of the conveying assembly is correspondingly provided with a liftable placing assembly; rotary clamping mechanisms are arranged on the two sides of the containing assembly respectively, the containing assembly and the rotary clamping mechanisms are both connected with a driving assembly arranged in the box body, and the driving assembly drives the containing assembly and the rotary clamping mechanisms to move relative to the box body and enables the rotary clamping mechanisms to rotate at the same time; and a detector is arranged above the box body. The problems that in the prior art, a battery cannot be overturned during detection, and manual overturning increases the manual burden exist. Under the action of the driving assembly, the gear and rack mechanism drives the clamping mechanism to rotate through the movement of the fixing plate, so that the battery is driven to turn over, all parts of the outer surface of the battery are exposed in the scanning range of a camera of a detector, and the accuracy of detection data is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of detection platform, especially a battery detection platform. BACKGROUND

[0002] The detection platform is mainly used for detecting and testing various products to ensure that they meet various standards and specifications. The detection platform plays a crucial role in modern production and scientific research, and it is an important tool to ensure that product quality and performance meet standards and specifications.

[0003] The detection of electronic products by the detection platform is a comprehensive and meticulous process, including appearance detection to ensure that the electronic products are undamaged, uncontaminated, and that the shell, panel, and key components are intact without obvious scratches or depressions. The identification, label, and nameplate of the product are confirmed to be complete, accurate, and meet the specification requirements.

[0004] The existing detection platform for appearance detection of batteries needs to detect all parts of the battery to ensure the accuracy of the detection data. This requires rotating and turning the battery during the detection process so that all parts of the battery can be scanned by the detection assembly. However, the turning process is done manually, which increases the workload of the staff to some extent. UTILITY MODEL CONTENT

[0005] To address the shortcomings in the background art, the utility model provides an automatic detection platform for batteries, which solves the problem of automatic flipping of battery detection in the prior art.

[0006] The technical solution of the utility model is as follows:

[0007] An automatic detection platform for batteries includes a box body, a conveying assembly is provided on the top surface of the box body, and a liftable placing assembly is provided at the conveying outlet end of the conveying assembly. Rotatable clamping mechanisms are provided on both sides of the placing assembly. The placing assembly and the rotatable clamping mechanisms are connected to a driving assembly provided in the box body. The driving assembly drives the placing assembly and the rotatable clamping mechanisms to move relative to the box body while rotating the rotatable clamping mechanisms. A detector is provided above the box body. The conveying assembly and the liftable placing assembly are provided to automatically transport the battery to the clamping mechanism for clamping, improving the work efficiency of the detection platform. The rotatable clamping mechanism is provided to expose the outer surface of the battery within the camera range of the detector, ensuring the accuracy of the detection. The driving assembly drives the rotatable clamping mechanism to move while rotating the rotatable clamping mechanism, ensuring the stable operation of the workbench.

[0008] Further, the conveying assembly comprises a conveying groove and a telescopic rod, one end of the conveying groove is a conveying outlet end, the other end is provided with the telescopic rod, and the free end of the telescopic rod is provided with a push plate. The conveying assembly can automatically convey the battery into the placing assembly, reduce manual labor, and improve work efficiency.

[0009] Further, one side of the conveying groove and corresponding to the push plate is provided with an upwardly inclined straight groove, one end of the straight groove is a conveying inlet end, the other end is communicated with the conveying groove, and the inner wall of the conveying groove opposite to the straight groove is provided with a rubber pad. The rubber pad plays a role of shock absorption, and reduces the wear of the battery during conveying.

[0010] Further, the rotating clamping mechanism comprises a fixed plate, and the bottom of the fixed plate is connected with the driving assembly. The outer side of the upper part of the fixed plate is provided with a gear and rack mechanism, and the inner side is provided with a clamping mechanism. The gear and rack mechanism drives the clamping mechanism to rotate under the action of the driving assembly, so as to realize the overturning of the battery and ensure the accuracy of the detection result.

[0011] Further, the gear and rack mechanism comprises a gear, a rack and a rotating connecting rod on the fixed plate, and the rack is fixed on the box and located on the outer side of the fixed plate. The gear is engaged with the rack, one end of the rotating connecting rod is fixedly connected with the gear, and the other end is fixedly connected with a circular plate. The circular plate is arranged on the inner side of the fixed plate. The gear is driven to rotate by the movement of the fixed plate, and the structure is compactly connected and designed ingeniously.

[0012] Further, the clamping mechanism comprises a telescopic hydraulic cylinder fixed on the circular plate, and the battery is clamped by the telescopic hydraulic cylinder. The free end of the telescopic hydraulic cylinder is fixedly connected with a clamping plate, and the clamping plate is provided with a rubber block. The rubber block plays a role of anti-skid, and ensures the stable clamping of the clamping plate to the battery.

[0013] Further, the top surface of the box is provided with a guide groove I and a guide groove II parallel to the rack. The placing assembly extends out of the box through the guide groove I, and the fixed plate extends out of the box through the guide groove II. The guide groove I and the guide groove II play a guiding role, and ensure the safety of the working member.

[0014] Further, the driving assembly comprises a circular rod one and a circular rod two rotatably connected in the box, and a circular wheel one and a circular wheel two are arranged on the circular rod one and the circular rod two respectively. The circular wheel one and the circular wheel two are correspondingly arranged and sleeved with a chain plate, and the bottom of the fixed plate is fixedly connected with the chain plate. One end of the circular rod one extends out of the box and is connected with the output shaft of the servo motor, and the servo motor is fixed on the outer side of the box. The driving assembly is powered by the servo motor, and ensures the stable operation of the detection table.

[0015] Further, the placing assembly comprises a lifting electric cylinder and a placing plate, the lifting electric cylinder is fixed on the chain plate through a mounting base and located between the two fixing plates, the top of the lifting electric cylinder extends out of the box through a guide groove I and is connected with the placing plate, and the placing plate corresponds to the conveying outlet end of the conveying assembly. By arranging the lifting electric cylinder, the placing plate can conveniently transport and recycle the batteries without affecting the rotation of the batteries.

[0016] Further, the detector is arranged above the box through a fixing frame, the fixing frame is an L-shaped side plate, the L-shaped side plate is fixedly connected to the side of the box, and the structure is simple and convenient to install. The bottom of the box is provided with a supporting assembly, and the supporting assembly comprises supporting legs arranged at four corner points of the bottom of the box, so as to ensure the stability of the detection table.

[0017] The utility model discloses the beneficial effect is:

[0018] Under the action of the driving assembly, the gear rack mechanism drives the clamping mechanism to rotate through the movement of the fixed plate, so that the battery is turned over, the outer surface of the battery is exposed in the scanning range of the camera of the detector, the detector can scan and detect the appearance of the battery, and the accuracy of the detection data is improved. Through the conveying assembly, the battery is automatically conveyed into the placing assembly, manual labor is reduced, and work efficiency is improved. Through the lifting placing assembly, the clamping mechanism is facilitated to clamp the battery, and the turning over of the battery is not hindered. The rubber block is arranged on the clamping plate of the clamping mechanism to ensure the stable clamping of the battery.

[0019] The utility model discloses the fixed plate and placing assembly corresponding setting in the chain plate of driving assembly, guarantee placing assembly after the battery detection accurately recycle battery. Through the guide groove I and guide groove II of the top of the box, the safe operation of the placing assembly and the fixed plate is guaranteed. BRIEF DESCRIPTION OF DRAWINGS

[0020] In order to more clearly illustrate the embodiments of the utility model, the following will be briefly introduced the drawings needed to be used in the embodiment description, obviously, the drawings in the following description only some embodiments of the utility model, for those skilled in the art, under the premise of not paying the creative labor, still can obtain other drawings according to these drawings.

[0021] Figure 1 It is the whole structure schematic diagram of the utility model;

[0022] Figure 2 It is the connection schematic diagram of the driving assembly, the placing assembly and the rotary clamping mechanism of the utility model;

[0023] Figure 3 It is the structure schematic diagram of the driving assembly of the utility model;

[0024] Figure 4 It is a structure schematic view of the rotating clamping mechanism of the utility model;

[0025] Figure 5 It is a structure schematic view of the placing assembly of the utility model;

[0026] Figure 6 It is a structure schematic view of the conveying assembly of the utility model;

[0027] Figure 7 It is a structure schematic view of the box of the utility model;

[0028] 1, box; 11, guide groove I; 12, guide groove II; 2, conveying assembly; 21, conveying groove; 22, telescopic rod; 23, push plate; 24, straight groove; 25, rubber pad; 3, placing assembly; 31, lifting electric cylinder; 32, placing plate; 33, mounting base; 4, fixed plate; 5, gear and rack mechanism; 51, gear; 52, rack; 53, rotating rod; 54, round plate; 6, clamping mechanism; 61, telescopic hydraulic cylinder; 62, clamping plate; 63, rubber block; 7, driving assembly; 71, round rod one; 72, round rod two; 73, round wheel one; 74, round wheel two; 75, chain plate; 76, servo motor; 8, detector; 9, supporting leg. DETAILED DESCRIPTION

[0029] The technical solutions in the embodiments of the utility model will be described clearly and completely below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0030] In this embodiment, as Figure 1As shown in the figure, an automatic detection platform for batteries comprises a box 1, which provides a support platform for all components. The top surface of the box 1 is provided with a conveying assembly 2 for conveying the batteries to the placement point of battery detection. The conveying outlet end of the conveying assembly 2 is correspondingly provided with a liftable placement assembly 3, which facilitates the clamping of the battery by the clamping mechanism and does not hinder the overturning of the battery. The two sides of the placement assembly 3 are respectively provided with rotary clamping mechanisms, which can clamp and overturn the battery to expose all parts of the outer surface of the battery to the scanning range of the camera of the detector 8, thereby improving the accuracy of the detection data. The placement assembly 3 and the rotary clamping mechanism are connected with the driving assembly 7 arranged in the box 1, which drives the placement assembly 3 and the rotary clamping mechanism to move relative to the box 1, and also drives the rotary clamping mechanism to rotate, thereby realizing the clamping and automatic overturning of the battery. The top of the box 1 is provided with a detector 8 for comprehensive scanning detection of the battery.

[0031] On the basis of the above-mentioned embodiments, as a preferred embodiment, as shown in the figure, Figure 6 As shown in the figure, the conveying assembly 2 comprises a conveying groove 21 and a telescopic rod 22, one end of the conveying groove 21 is a conveying outlet end, the other end is provided with the telescopic rod 22, and the free end of the telescopic rod 22 is provided with a push plate 23. Specifically, the battery is placed on the push plate 23 in the conveying groove 21, and the battery is automatically pushed into the placement assembly 3 by the telescopic rod 22, reducing manual labor and improving work efficiency.

[0032] On the basis of the above-mentioned embodiments, as a preferred embodiment, one side of the conveying groove 21 and corresponding to the push plate 23 is provided with an upwardly inclined straight groove 24, one end of the straight groove 24 is a conveying inlet, and the other end is in communication with the conveying groove 21, so that the battery is directly conveyed to the push plate 23 through the straight groove 24 for pushing, improving work efficiency. The inner wall of the conveying groove 21 opposite the straight groove 24 is provided with a rubber pad 25, which plays a buffering role and reduces the impact damage of the battery.

[0033] In this embodiment, as shown in the figure, Figure 2 , 4 As shown in the figure, the rotary clamping mechanism comprises a fixed plate 4, and the bottom of the fixed plate 4 is connected with the driving assembly 7. The outer side of the upper part of the fixed plate 4 is provided with a gear and rack mechanism 5, and the inner side is provided with a clamping mechanism 6. The gear and rack mechanism 5 drives the clamping mechanism 6 to rotate under the action of the driving assembly 7. Specifically, the driving assembly 7 can drive the fixed plate 4 to move, and then drive the clamping mechanism 6 to rotate through the gear and rack mechanism 5, which is compact in structure and exquisite in design.

[0034] On the basis of the above-mentioned embodiments, as a preferred embodiment, as shown in the figure,Figure 2 As shown in the figure, the gear rack mechanism 5 comprises a gear 51, a rack 52 and a rotating rod 53 connected to the fixed plate 4, the rack 52 is fixed on the box 1 and located outside the fixed plate 4. The gear 51 is engaged with the rack 52, one end of the rotating rod 53 is fixedly connected with the gear 21, and the other end is fixedly connected with a round plate 54, which is arranged on the inner side of the fixed plate 4. Specifically, the fixed plate 4 is arranged in parallel with the rack 52, so that when the fixed plate 4 moves under the action of the driving assembly 7, the gear 51 rotates along the rack 52, thereby driving the round plate 54 to rotate.

[0035] Based on the above embodiment, as a preferred embodiment, as shown in the figure, Figure 4 As shown in the figure, the clamping mechanism 6 comprises a telescopic hydraulic cylinder 61 fixed on the round plate 54, and the free end of the telescopic hydraulic cylinder 61 is fixedly connected with a clamping plate 62; the two clamping plates 62 clamp the battery through the telescopic hydraulic cylinder 61, and rotate under the action of the round plate 54 to realize the overturning of the battery. The clamping plate 62 is provided with a rubber block 63, which can be a full-face rubber block, i.e. a rubber block covers the entire clamping surface of the clamping plate; the rubber block 63 can also be a point-type rubber block, i.e. the clamping surface of the clamping plate 62 is uniformly distributed with a plurality of rubber blocks. By arranging the rubber block 63, the wear of the battery is reduced while the stable clamping of the battery is ensured.

[0036] Based on the above embodiment, as a preferred embodiment, as shown in the figure, Figure 7 As shown in the figure, the top surface of the box 1 is provided with a guide groove I 111 and a guide groove II 112 parallel to the rack 52, and the placing assembly 3 extends out of the box 1 through the guide groove I 111, and the fixed plate 4 extends out of the box 1 through the guide groove II 112. By arranging the guide groove I 111 and the guide groove II 112, the directional movement of the placing assembly 3 and the fixed plate 4 relative to the box 1 is ensured, and the safety is improved.

[0037] Based on the above embodiment, as a preferred embodiment, as shown in the figure, Figure 3 As shown in the figure, the driving assembly 7 comprises a round rod one 71 and a round rod two 72 rotatably connected in the box 1, and the round rod one 71 and the round rod two 72 are respectively provided with a round wheel one 73 and a round wheel two 74, and the round wheel one 73 and the round wheel two 74 are correspondingly arranged. Preferably, two groups of round wheel one 73 and round wheel two 74 are symmetrically arranged on the round rod one 71 and the round rod two 72, and the two groups of round wheel one 73 and round wheel two 74 are sleeved with a chain plate 75. The bottom of the fixed plate 4 is fixedly connected with the chain plate 75; one end of the round rod one 71 extends out of the box 1 and is connected with the output shaft of a servo motor 76, and the servo motor 76 is fixed on the outer side of the box 1. Specifically, under the action of the servo motor 76, the round rod one 71 drives the round rod two 72 to rotate through the chain plate 75, so that the chain plate 75 drives the fixed plate 4 to move.

[0038] On the basis of the above-mentioned embodiments, as a preferred embodiment, as shown in Figure 5 The placing assembly 3 includes a lifting electric cylinder 31 and a placing plate 32. The lifting electric cylinder 31 is fixed on the chain plate 75 through a mounting base 33 and is located between the two fixed plates 4, so that the placing assembly 3 corresponds to the clamping mechanism 6, facilitating the battery to be recycled into the placing assembly 3 after detection. The top of the lifting electric cylinder 31 extends out of the box body 1 through a guide groove I 11 and is connected with the placing plate 32. The placing plate 32 corresponds to the conveying outlet of the conveying assembly 2. Specifically, the battery enters the placing plate 32 from the conveying outlet of the conveying assembly 2 and is lifted to correspond to the clamping mechanism 6 through the lifting electric cylinder 31. After being clamped and fixed by the clamping mechanism 6, the placing plate 32 is retracted through the lifting electric cylinder 31, which does not hinder the overturning of the battery.

[0039] In this embodiment, as shown in Figure 1 The detection instrument 8 is arranged above the box body 1 through a fixing frame. Preferably, the detection instrument 8 adopts a Raspberry Pi 4B device installed with an OpenCV library and is provided with a camera and a display lamp in a matched mode. The Raspberry Pi 4B device installed with the OpenCV library is connected with the display lamp through a GPIO pin, so that the detection instrument 8 can indicate the detection result through the display lamp. The fixing frame is an L-shaped side plate which is fixedly connected to the side of the box body 1. The bottom of the box body 1 is provided with a supporting assembly which includes supporting legs 9 arranged at four corner points of the bottom of the box body 1, so as to ensure the stability of the detection table.

[0040] The use method of the utility model is as follows:

[0041] After the battery slides into the conveying groove 21 from the straight groove 24, the electric telescopic rod 62 is started to push the battery into the placing plate 53 through the push plate 23.

[0042] The lifting electric cylinder 31 is started to move the battery to a position between the two clamping plates 62. The two telescopic hydraulic cylinders 61 are started until the battery is clamped and fixed stably. The lifting electric cylinder 52 is started to lower the placing plate 53 to the initial position.

[0043] The servo motor 76 is started to drive the round rod one 32 to rotate forward, so that the two chain plates 75 are driven to move forward together with the two fixed plates 4 and the placing assembly 3.

[0044] When the two fixed plates 4 move forward at the same time, the two gears 51 rotate under the meshing action of the two racks 52, so that the battery rotates continuously.

[0045] The camera scans the appearance of the battery while moving forward, and then the display light on the detector 8 outputs the corresponding detection signal after the detection is completed by the Raspberry Pi 4B device 82 installed with the OpenCV library. Then the clamping mechanism 4 adjusts the battery to a state of facing the placement plate 32. The servo motor 76 is turned off, the lifting cylinder 31 is extended, thereby driving the position of the placement plate 32 to rise, the two telescopic hydraulic cylinders 61 are turned on, and the battery is no longer clamped, so that the battery falls into the placement plate 32, and the worker takes out the battery in the placement plate 32;

[0046] Then the servo motor 76 is turned on to drive the reverse rotation of the round rod one 71, so that the two fixed plates 4 and the placement assembly 3 return to the initial position.

[0047] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. An automated testing station for batteries, comprising a housing (1), characterized in that: The top surface of the box (1) is provided with a conveying component (2), and the conveying outlet end of the conveying component (2) is provided with a liftable placement component (3); the two sides of the placement component (3) are respectively provided with a rotary clamping mechanism, and the placement component (3) and the rotary clamping mechanism are both connected to the driving component (7) provided in the box (1). The driving component (7) drives the placement component (3) and the rotary clamping mechanism to move relative to the box (1) while driving the rotary clamping mechanism to rotate; a detector (8) is provided above the box (1).

2. The automated testing station for batteries according to claim 1, characterized in that: The conveying assembly (2) includes a conveying trough (21) and a telescopic rod (22). One end of the conveying trough (21) is the conveying outlet end, and the other end is provided with a telescopic rod (22). The free end of the telescopic rod (22) is provided with a push plate (23).

3. The automated testing station for batteries according to claim 2, characterized in that: On one side of the conveying trough (21) and at the corresponding push plate (23), there is an upwardly inclined straight groove (24). One end of the straight groove (24) is the conveying inlet end, and the other end is connected to the conveying trough (21). A rubber pad (25) is provided on the inner wall of the conveying trough (21) directly opposite the straight groove (24).

4. The automated testing station for batteries according to claim 1, characterized in that: The rotary clamping mechanism includes a fixed plate (4), the bottom of which is connected to the drive assembly (7); the upper outer side of the fixed plate (4) is provided with a gear and rack mechanism (5), and the inner side is provided with a clamping mechanism (6). The gear and rack mechanism (5) drives the clamping mechanism (6) to rotate under the action of the drive assembly (7).

5. The automated testing station for batteries according to claim 4, characterized in that: The gear and rack mechanism (5) includes a gear (51), a rack (52) and a rotating rod (53) rotatably connected to a fixed plate (4). The rack (52) is fixed on the housing (1) and located on the outside of the fixed plate (4). The gear (51) meshes with the rack (52). One end of the rotating rod (53) is fixedly connected to the gear (51), and the other end is fixedly connected to a circular plate (54). The circular plate (54) is located on the inside of the fixed plate (4).

6. The automated testing station for batteries according to claim 5, characterized in that: The clamping mechanism (6) includes a telescopic hydraulic cylinder (61) fixed on a circular plate (54), and a clamping plate (62) is fixedly connected to the free end of the telescopic hydraulic cylinder (61). A rubber block (63) is provided on the clamping plate (62).

7. The automated testing station for batteries according to claim 5 or 6, characterized in that: The top surface of the housing (1) is provided with guide groove I (11) and guide groove II (12) parallel to the rack (52). The placement component (3) extends upward through the housing (1) via guide groove I (11), and the fixing plate (4) extends upward through the housing (1) via guide groove II (12).

8. The automated testing station for batteries according to claim 7, characterized in that: The drive assembly (7) includes a first round rod (71) and a second round rod (72) rotatably connected inside the housing (1). The first round rod (71) and the second round rod (72) are respectively provided with a first round wheel (73) and a second round wheel (74). The first round wheel (73) and the second round wheel (74) are respectively provided and fitted with a chain plate (75). The bottom of the fixing plate (4) is fixedly connected to the chain plate (75). One end of the first round rod (71) extends out of the housing (1) and is connected to the output shaft of the servo motor (76). The servo motor (76) is fixed on the outside of the housing (1).

9. The automated testing station for batteries according to claim 8, characterized in that: The placement assembly (3) includes a lifting cylinder (31) and a placement plate (32). The lifting cylinder (31) is fixed on the chain plate (75) by a mounting base (33) and is located between two fixed plates (4). The top of the lifting cylinder (31) extends out of the box (1) through the guide groove I (11) and is connected to the placement plate (32). The placement plate (32) corresponds to the conveying outlet end of the conveying assembly (2).

10. The automated testing station for batteries according to claim 1, characterized in that: The detector (8) is mounted on the top of the box (1) by a fixing frame. The fixing frame is an L-shaped side plate, which is fixedly connected to the side of the box (1). The bottom of the box (1) is provided with a support assembly, which includes support legs (9) located at the four corners of the bottom of the box (1).

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