Test tray integration device and test line

Abstract

The utility model relates to a test tray integration device and a test wire, a piece to be tested can be connected with a testboard through the test tray integration device so as to carry out performance test, the test tray integration device comprises a main body unit, the main body unit comprises a base, a mounting plate, a wiring end and a butt joint assembly, the mounting plate is arranged on the base along the height direction, and the wiring end is connected with the butt joint assembly; the mounting plate is arranged on the edge of one side of the base, a mounting hole is formed in the mounting plate, and the butt joint assembly is arranged on the mounting plate through the mounting hole; the butt joint assembly is used for being in butt joint with a test board and comprises a first plug-in assembly, a second plug-in assembly and a cooling liquid port. According to the utility model, different products can be rapidly switched for testing, clamping and installation can be rapidly carried out, the testing efficiency of the to-be-tested piece can be effectively improved, and the device is suitable for testing various products, is convenient for operators to replace and operate, and has high compatibility.

Description

Technical Field

[0001] This utility model relates to the field of electric vehicle electric drive assembly testing technology, and in particular to a test tray integrated device and test line. Background Technology

[0002] The electric drive system is the core component of an electric vehicle (EV), responsible for converting electrical energy into mechanical energy to propel the vehicle. As a key component of an EV, it is equivalent to the powertrain of a traditional gasoline-powered vehicle. Its main components include an electric motor, battery pack, inverter, and transmission mechanism. The electric motor is the core, converting electrical energy into mechanical energy; the battery pack stores electrical energy; the inverter converts direct current (DC) to alternating current (AC); and the transmission mechanism transmits power to the wheels. The battery pack provides electrical energy to the inverter, which converts the energy and supplies it to the electric motor, which generates kinetic energy to drive the wheels through the transmission mechanism. Therefore, the electric drive system is the core of an EV's powertrain, and its performance directly affects the driving experience and energy efficiency. During EV production, the electric drive system needs performance testing. In current technology, this is typically done by operators connecting multiple connectors to perform the tests.

[0003] The drawback of existing technology is that when connecting the electric drive assembly to the test load manually, a cumbersome plug-in process is required, resulting in low testing efficiency. Furthermore, the existing test trays for electric drive assemblies have poor compatibility, requiring frequent replacement of different test trays when performing performance tests on different models of electric drive assemblies. This increases both labor costs and equipment investment costs. Utility Model Content

[0004] Therefore, the technical problem to be solved by this utility model is to overcome the shortcomings of the prior art and provide a test tray integrated device and test line that can quickly switch between different products for testing, and can quickly clamp and install, effectively improving the testing efficiency of motor drive mechanisms, applicable to the testing of various products, and improving the compatibility of tested products.

[0005] To address the aforementioned technical problems, this utility model provides a test tray integration device, through which the test piece can be connected to a test bench for performance testing. The test tray integration device includes...

[0006] The main unit includes a base, a mounting plate, terminals, and a docking assembly. The mounting plate is disposed on the base along its height and on one side edge of the base. The mounting plate has mounting holes, and the docking assembly is disposed on the mounting plate through these mounting holes. The docking assembly is connected to the terminals. The docking assembly is used to dock with the test bench and includes a first plug-in component, a second plug-in component, and a coolant port. The first plug-in component is used for first signal exchange, the second plug-in component is used for second signal exchange, and the coolant port is used for coolant inlet and outlet.

[0007] A docking tray unit includes at least one docking tray, at least one of the docking trays being detachably mounted on the main body unit. The docking tray is electrically connected to the main body unit via the terminal block. The test piece can be connected to and positioned on the docking tray. The test piece and the test bench are electrically connected via the docking assembly to exchange signals.

[0008] In one embodiment of the present invention, the docking tray unit further includes a wire harness assembly disposed on the docking tray, one end of the wire harness assembly being connected to the terminal block, and the other end of the wire harness assembly being connected to the docking tray, wherein the docking tray is electrically connected to the main body unit through the wire harness assembly.

[0009] In one embodiment of the present invention, the first plug-in assembly includes at least one first plug connector arranged sequentially along the height direction of the mounting plate; the first plug-in assembly has two sets arranged in the horizontal direction.

[0010] In one embodiment of the present invention, the second plug-in assembly includes a second plug connector, which extends along the height direction, and the second plug-in assembly is arranged side by side with the first plug-in assembly.

[0011] In one embodiment of the present invention, the docking tray unit includes a first docking tray, the first docking tray including a first base plate, a first mounting frame, and a first adapter component. The first mounting frame is disposed on the first base plate, the first adapter component is mounted on the first base plate, and the test piece is electrically connected to the main unit through the first adapter component.

[0012] In one embodiment of the present invention, the docking tray unit includes a second docking tray, the second docking tray includes a second base plate, a second mounting frame and a second adapter assembly, the second mounting frame is disposed on the second base plate, the second adapter assembly is mounted on the second base plate, and the test piece is electrically connected to the main unit through the second adapter assembly.

[0013] In one embodiment of the present invention, the main body unit further includes two limiting baffles and a top plate. The two limiting baffles are disposed on opposite sides of the base. One end of each limiting baffle is bent upward to form a bent portion, and the two bent portions are connected to the end of the top plate.

[0014] In one embodiment of the present invention, the main body unit further includes a positioning component disposed on the mounting plate, the positioning component including at least one positioning element, and the test bench having a positioning groove that matches the positioning element.

[0015] In one embodiment of the present invention, the positioning component includes positioning posts and positioning pins. Two positioning posts are provided and are disposed opposite to each other at both ends of the mounting plate along the length direction. Multiple positioning pins are provided, and the multiple positioning pins are arranged in an array on the mounting plate.

[0016] This utility model also discloses a test line, including the test tray integration device as described above.

[0017] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0018] This utility model discloses a test tray integration device, comprising a main unit and a docking tray unit. The main unit includes a base, a mounting plate, terminals, and a docking assembly disposed on the base. The docking assembly is used to dock with the test bench, and the terminals are electrically connected to the docking assembly. The docking tray unit includes at least one docking tray, which carries the test piece. After the test piece is assembled onto the docking tray, the docking tray is electrically connected to the terminals, thereby connecting the test piece mounted on the docking tray to the test bench through the docking assembly of the main unit for further performance testing. The main unit of this utility model can be connected to various different docking trays. Therefore, when changing different models of test pieces, only the matching docking tray needs to be replaced. The test piece is positioned on the docking tray, and there is an electrical connection between the test piece and the docking tray. Then, the docking tray is assembled onto the base of the main unit, so that the docking tray is simultaneously electrically connected to the docking assembly. Since the docking assembly can be electrically connected to the test bench, signal transmission between the test piece and the test bench is achieved. This device can quickly switch between different products for testing and can quickly clamp and install, effectively improving the testing efficiency of the test pieces. It has high adaptability and is suitable for testing a variety of products. The mounting plate itself has high design flexibility and can add plug-in components with different functions according to needs. When different products need to be tested, performance testing can be achieved by connecting the corresponding plug-in components. It is convenient for operators to change and operate, and has high compatibility and versatility. Attached Figure Description

[0019] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0020] Figure 1 This is a first-view schematic diagram of the overall structure of the test tray integration device according to a preferred embodiment of the present invention.

[0021] Figure 2 yes Figure 1 A magnified view of the local structure.

[0022] Figure 3 This is a second-view schematic diagram of the overall structure of the test tray integration device according to a preferred embodiment of the present invention.

[0023] Figure 4 This is a schematic diagram of the structure of the first docking tray of the preferred embodiment of this utility model.

[0024] Figure 5 This is a schematic diagram of the structure of the second docking tray according to a preferred embodiment of the present invention.

[0025] Explanation of reference numerals in the accompanying drawings: 1. Base; 10. Limiting baffle; 11. Bending part; 12. Top plate; 13. Positioning post; 14. Positioning pin; 15. Hexagonal positioning post; 2. Mounting plate; 3. Wiring terminal; 41. First plug-in assembly; 410. First plug-in positioning rod; 42. Second plug-in assembly; 420. Second plug-in positioning rod; 43. Coolant port; 430. Inlet; 431. Outlet; 51. First base plate; 52. First mounting frame; 53. First adapter; 61. Second base plate; 62. Second mounting frame; 63. Second adapter. Detailed Implementation

[0026] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention.

[0027] It should be noted that, in a specific embodiment of the present invention, the test component is an electric drive assembly, and the application field is the electric vehicle manufacturing field. Example 1

[0028] Reference Figure 1 As shown, this utility model discloses a test tray integration device, through which the test piece can be connected to a test bench for performance testing.

[0029] The test tray integration device includes a main unit, which includes a base 1, a mounting plate 2, a terminal block 3, and a docking assembly. The mounting plate 2 is disposed on the base 1 along the height direction and is disposed on one side edge of the base 1.

[0030] The mounting plate 2 is provided with mounting holes, and the docking component is mounted on the mounting plate 2 through the mounting holes.

[0031] Meanwhile, the docking component is connected to the terminal 3 to enable mutual signal transmission.

[0032] Specifically, the docking component is used to dock with the test bench to enable signal transmission between the test tray integration device and the test bench. The docking component includes a first plug-in component 41, a second plug-in component 42, and a coolant port 43. The first plug-in component 41 is used for a first signal exchange, the second plug-in component 42 is used for a second signal exchange, and the coolant port 43 is used for coolant inlet and outlet.

[0033] The test tray integration device further includes a docking tray unit, which includes at least one docking tray and a wiring harness assembly disposed on the docking tray. One end of the wiring harness assembly is connected to the terminal block, and the other end of the wiring harness assembly is connected to the docking tray. In this way, the docking tray is electrically connected to the main unit through the wiring harness assembly.

[0034] Specifically, at least one of the docking trays is detachably mounted on the base 1, and the test piece can be connected to and positioned on the docking tray, so that the test piece and the test bench can be electrically connected through the docking assembly to exchange signals.

[0035] It should be noted that different docking trays can be adapted to different products. Therefore, when performing performance tests on different test pieces, it is only necessary to replace the different docking trays and make the corresponding connections.

[0036] Therefore, it can be understood that the test tray integration device protected by this utility model includes a main unit and a docking tray unit. The main unit includes a base, a mounting plate, a terminal block, and a docking assembly disposed on the base. The docking assembly is used to dock with the test bench. The terminal block has an electrical connection with the docking assembly. The docking tray unit includes at least one docking tray, which is used to carry the test piece. After the test piece is assembled on the docking tray, the docking tray is electrically connected to the terminal block, thereby connecting the test piece mounted on the docking tray to the test bench through the docking assembly of the main unit for further performance testing. The test tray integration device of this utility model allows the main unit to be connected to various different docking trays. Therefore, when changing different models of test pieces, only the matching docking tray needs to be replaced. The test piece is positioned on the docking tray, and there is an electrical connection between the test piece and the docking tray. Then, the docking tray is assembled on the base of the main unit, so that the docking tray is simultaneously electrically connected to the docking assembly. Since the docking assembly can be electrically connected to the test bench, signal transmission between the test piece and the test bench is achieved. This device can quickly switch between different products for testing, and can quickly clamp and install, effectively improving the testing efficiency of the test pieces. It has high adaptability and is suitable for testing a variety of products. It is easy for operators to change and operate, and has high compatibility.

[0037] In detail, the coolant port 43 includes an inlet 430 and an outlet 431.

[0038] For ease of installation, the mounting plate 2 is arranged vertically. The mounting plate 2 has a first mounting surface and a second mounting surface. During testing, the first mounting surface faces the test table, and the second mounting surface faces the docking tray unit.

[0039] In a preferred embodiment, the first plug-in assembly 41 includes at least one first plug-in connector arranged sequentially along the height direction of the mounting plate 2; the first plug-in assembly has two sets arranged horizontally. The first plug-in assembly 41 also includes two first plug-in positioning rods 410, which are arranged opposite to each other on both sides of the first plug-in connector along the height direction, thereby playing a floating guiding role to facilitate the operator to connect the first plug-in assembly 41 to the test bench.

[0040] In detail, the first insertion positioning rod 410 is cylindrical, and its outwardly extending end is also provided with a chamfer structure, which makes it easier for operators to insert.

[0041] The test bench is equipped with a limiting slot structure that is compatible with the first plug-in positioning rod 410.

[0042] In a preferred embodiment, the second plug-in assembly 42 includes a second plug-in connector extending along the height direction. The second plug-in assembly is arranged side-by-side with the first plug-in assembly at intervals, facilitating the docking installation between the assembly and the test bench by the operator. The second plug-in assembly 42 also includes two second plug-in positioning rods 420, which are positioned opposite each other on both sides of the second plug-in connector along the height direction. These rods serve as guides during the plug-in process and have a certain amount of floating redundancy, thereby improving the convenience and stability of docking the second plug-in assembly 42 with the test bench.

[0043] The test bench is also equipped with a limiting slot structure that is compatible with the second plug-in positioning rod 420.

[0044] Furthermore, the docking tray unit includes a first docking tray, which comprises a first base plate 51, a first mounting frame 52, and a first adapter assembly. The first mounting frame 52 is disposed on the first base plate, and the first adapter assembly is mounted on the first base plate 51. Thus, a test piece suitable for the first docking tray is electrically connected to the main unit via the first adapter assembly. Simultaneously, the test piece can be detachably assembled to the first mounting frame 52 using fasteners.

[0045] In detail, the first adapter assembly is electrically connected to the terminal 3 via a wiring harness assembly. Specifically, the first adapter assembly includes four first adapters 53, which are respectively arranged at both ends of the first base plate 51 along the diagonal direction.

[0046] Furthermore, the docking tray unit includes a second docking tray, which comprises a second base plate 61, a second mounting frame 62, and a second adapter assembly. The second mounting frame 62 is disposed on the second base plate 61, and the second adapter assembly is mounted on the second base plate 61. The second adapter assembly includes a second adapter 63, which is assembled to the second mounting frame 62. With this configuration, the test piece adapted to the second docking tray can achieve electrical connection with the main unit via the second adapter assembly. Simultaneously, the test piece can be detachably mounted to the second mounting frame 62 using fasteners.

[0047] In a preferred embodiment, the main body unit further includes two limiting baffles 10 and a top plate 12. The two limiting baffles 10 are disposed on opposite side edges of the base 1. One end of each limiting baffle 10 is bent upward to form a bent portion 11. The two bent portions 11 are connected to the end of the top plate 12. The two limiting baffles 10 and the mounting plate 2 can enclose and form a receiving space. In this way, the docking tray unit can be received in the receiving space to ensure stability during testing and to provide a certain degree of retraction for the wire harness assembly.

[0048] To ensure the stability of the docking between the test bench and the main unit during testing, and to ensure the stability of signal connection and transmission, the main unit further includes a positioning component disposed on the first mounting surface. The positioning component includes at least one positioning element, and the test bench has a positioning groove that matches the positioning element.

[0049] In a preferred embodiment, the positioning element includes positioning posts 13 and positioning pins 14. Two positioning posts 13 are provided and are positioned opposite each other at both ends of the mounting plate 2 along the length direction.

[0050] Multiple positioning pins 14 are provided, and the multiple positioning pins 14 are arranged in an array on the mounting plate 2.

[0051] To further improve docking consistency and enhance stability during docking, the positioning component also includes a hexagonal positioning post 15, which protrudes from the surface of the mounting plate 2. Example 2

[0052] This utility model also discloses a test line, including a test tray integration device as described in Embodiment 1.

[0053] In the description of the embodiments of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "set" and "connection" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0054] In the description of this utility model, it should be understood that the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of this utility model, "a plurality of" means two or more, unless otherwise explicitly specified.

[0055] In this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," "joining," and "fixing," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. For those skilled in the art, the specific meaning of the above terms in this utility model can be understood according to the specific circumstances.

[0056] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A test tray integrated device, characterized in that: The test piece can be connected to the test bench via the test tray integration device for performance testing. The test tray integration device includes... The main unit includes a base, a mounting plate, terminals, and a docking assembly. The mounting plate is disposed on the base along its height and on one side edge of the base. The mounting plate has mounting holes, and the docking assembly is disposed on the mounting plate through these mounting holes. The docking assembly is connected to the terminals. The docking assembly is used to dock with the test bench and includes a first plug-in component, a second plug-in component, and a coolant port. The first plug-in component is used for first signal exchange, the second plug-in component is used for second signal exchange, and the coolant port is used for coolant inlet and outlet. A docking tray unit includes at least one docking tray, at least one of the docking trays being detachably mounted on the main body unit. The docking tray is electrically connected to the main body unit via the terminal block. The test piece can be connected to and positioned on the docking tray. The test piece and the test bench are electrically connected via the docking assembly to exchange signals.

2. The test tray integration device according to claim 1, characterized in that: The docking tray unit further includes a wiring harness assembly disposed on the docking tray. One end of the wiring harness assembly is connected to the terminal block, and the other end of the wiring harness assembly is connected to the docking tray. The docking tray is electrically connected to the main body unit through the wiring harness assembly.

3. The test tray integration device according to claim 1, characterized in that: The first plug-in assembly includes at least one first plug connector arranged sequentially along the height direction of the mounting plate, and a first plug-in positioning rod, wherein the first plug-in positioning rod is arranged opposite to each other on both sides of the first plug connector along the height direction; the first plug-in assembly has two sets arranged along the horizontal direction.

4. The test tray integration device according to claim 3, characterized in that: The second plug assembly includes a second plug connector and a second plug positioning rod. The second plug connector extends along the height direction, and the second plug positioning rod is disposed opposite to each other on both sides of the second plug connector along the height direction. The second plug assembly is disposed side by side with the first plug assembly.

5. The test tray integration device according to claim 1, characterized in that: The docking tray unit includes a first docking tray, which includes a first base plate, a first mounting frame, and a first adapter component. The first mounting frame is disposed on the first base plate, and the first adapter component is mounted on the first base plate. The test piece is electrically connected to the main unit through the first adapter component.

6. The test tray integration device according to claim 1, characterized in that: The docking tray unit includes a second docking tray, which includes a second base plate, a second mounting frame, and a second adapter assembly. The second mounting frame is disposed on the second base plate, and the second adapter assembly is mounted on the second base plate. The test piece is electrically connected to the main unit through the second adapter assembly.

7. The test tray integration device according to claim 1, characterized in that: The main body unit also includes two limiting baffles and a top plate. The two limiting baffles are disposed on opposite sides of the base. One end of each limiting baffle is bent upward to form a bent portion, and the two bent portions are connected to the end of the top plate.

8. The test tray integration device according to claim 1, characterized in that: The main unit also includes a positioning component disposed on the mounting plate, the positioning component including at least one positioning element, and the test bench having a positioning groove that matches the positioning element.

9. A test tray integration device according to claim 8, characterized in that: The positioning component includes positioning posts and positioning pins. There are two positioning posts, which are positioned opposite each other at both ends of the mounting plate along the length direction. There are multiple positioning pins, and the multiple positioning pins are arranged in an array on the mounting plate.

10. A test line, characterized in that: Includes the test tray integration device as described in any one of claims 1-9.

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