Coil framework pin inserting mechanism

Abstract

The utility model discloses a coil framework pin inserting mechanism, and relates to the technical field of electronic component manufacturing. The mechanism comprises a rack, and a positioning jig, a feeding track, a linear pushing mechanism and a bending assembly which are arranged on the rack, the bending assembly is located below the positioning jig and comprises an obliquely-arranged push plate and a linear driver for driving the push plate. And the push plate is provided with a bearing part for bearing the inner end of the pin. During working, the linear pushing mechanism firstly pushes the pins into the insertion holes of the coil framework, so that the inner ends of the pins enter the bearing part; and then the linear driver drives the push plate to move, and the inner end of the pin is pressed against and extruded through the bearing part, so that the pin is bent into an L shape at a time. According to the utility model, the plug-in mounting action and the bending action are integrated into a whole and are completed on one device at one time, so that the problems of low efficiency, secondary positioning error and pin looseness existing in step-by-step processing are solved, and the production efficiency and the product consistency are remarkably improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to electronic component manufacturing technical field especially relates to a coil former pin plug -in mechanism. BACKGROUND

[0002] The coil former is the core structure of electromagnetic components such as inductor, transformer, and the assembly quality and efficiency of its pin directly affect the electrical performance and production cost of components. At present, the assembly of coil former pin in the industry mainly adopts step-by-step automatic assembly mode: some automatic equipment on the market, its process flow is mostly completed separately or step by step.

[0003] The common practice is: first, the straight pin is inserted into the former through the feeding mechanism such as vibration disc; after completing the pin insertion of a batch of former, the whole workpiece is transferred to the next independent work station for unified bending, which is specially used for bending. This step-by-step automatic scheme has the following inherent defects: the whole production line needs two or more sets of independent equipment and control system for insertion and bending, which occupies a large area, has high equipment cost, and the material transfer between different work stations increases the production rhythm, which limits the further improvement of overall efficiency. The workpiece needs to be transferred and repositioned between the insertion station and the bending station, which may produce cumulative error, resulting in inaccurate bending position and affecting product consistency. During the transfer process, the straight pin that is only inserted but not fixed may be loose or fall off, which affects the yield of subsequent bending process.

[0004] In summary, the existing technology, whether it is pure manual or step-by-step automatic mode, has the problems of low production efficiency, poor product consistency and complicated process flow. Therefore, there is an urgent need in the field for a high-efficiency automatic assembly scheme that can realize the integration of pin insertion and bending and continuous completion, so as to fundamentally overcome the above-mentioned defects. UTILITY MODEL CONTENT

[0005] The utility model aims at overcoming the shortcomings and deficiencies of the prior art, and provides a coil former pin plug-in mechanism.

[0006] In order to achieve the above object, the utility model provides the following technical scheme: a coil framework lead pin plug -in installation mechanism, including frame, be equipped with on the frame: the positioning fixture for fixing the coil framework, the feeding track for conveying the lead pin, its export is opposite the jack of the coil framework, linear pushing mechanism is set up in the feeding track opposite positioning smelt fixture side, is used for pushing the lead pin into the jack of the coil framework, the bending assembly is located below the positioning fixture, includes the inclined arrangement push plate and the linear driver of drive push plate, push plate is equipped with the receiving part for receiving the inner end of lead pin, when the lead pin is pushed into the jack, its inner end is located in the receiving part, the linear driver drives push plate to extend, and the inner end of lead pin is realized bending through the receiving part resistance and extrusion.

[0007] As a preferred technical scheme of the utility model, the push plate is arranged at an acute angle with the horizontal plane; the linear driver drives the push plate to reciprocate along its inclined direction.

[0008] As a preferred technical scheme of the utility model, the bottom of the frame is provided with a support frame, the support frame has an inclined support surface, the linear driver is fixed on the support surface, and the inclination angle of the support surface is the same as the inclination angle of the push plate.

[0009] As a preferred technical scheme of the utility model, the receiving part of the push plate is a bending opening formed on the side wall of the side of the push plate facing the lead pin; before the linear pushing mechanism acts, the bending opening has moved to a predetermined position corresponding to the lead pin insertion path.

[0010] As a preferred technical scheme of the utility model, two track grooves for accommodating the lead pin are arranged side by side on the feeding track; the driving end of the linear pushing mechanism is fixedly connected with two insertion plates corresponding to the two track grooves, so as to synchronously push the lead pins in the two track grooves.

[0011] As a preferred technical scheme of the utility model, the linear pushing mechanism is a linear driving element, and the linear driving element is one of a pneumatic cylinder, a hydraulic cylinder, an electric push rod or a linear motor.

[0012] As a preferred technical scheme of the utility model, the linear driver is one of a pneumatic cylinder, a hydraulic cylinder, an electric push rod or a linear motor.

[0013] Compared with the prior art, the utility model has the beneficial effects that:

[0014] The two key processes of pin insertion and bending are integrated on one device to be completed continuously and automatically. Through the coordinated action of the linear pushing mechanism and the bending assembly, the full-process automation from feeding, accurate insertion to instant bending is realized, which greatly shortens the production cycle of single product and improves the assembly efficiency. Since the coil framework only needs to be clamped and positioned once on the positioning jig, the insertion and bending can be completed in sequence, avoiding the cumulative error caused by the transfer of the workpiece between different stations. This ensures the accuracy and consistency of the pin insertion depth, bending angle and position, effectively improving the yield and reliability of the product.

[0015] The pushing plate of the bending assembly has been pre-moved and positioned the receiving part (bending opening) on the movement path of the inner end of the pin before the linear pushing mechanism is actuated. This design enables the inner end of the pin to accurately and without interference enter the receiving part after insertion, and then the bending action is performed. This time sequence logic of "first positioning, then insertion, and then bending" avoids the risk of interference and collision, ensuring the stability and reliability of the bending process and the repeatability precision. BRIEF DESCRIPTION OF DRAWINGS

[0016] Figure 1 is a structural schematic diagram of the utility model;

[0017] Figure 2 is a top view of the utility model;

[0018] Figure 3 is a partial structural schematic diagram of the side of the utility model;

[0019] Figure 4 is a structural schematic diagram of the pushing plate in the utility model;

[0020] Figure 5 is a structural schematic diagram of the coil framework and pin assembly in the utility model.

[0021] Reference signs: 1, rack; 2, positioning jig; 3, feeding track; 4, insertion hole; 5, coil framework; 6, pin; 7, linear pushing mechanism; 8, bending assembly; 9, pushing plate; 10, linear driver; 11, receiving part; 12, support frame; 13, support surface; 14, bending opening; 15, track groove; 16, insertion plate. DETAILED DESCRIPTION

[0022] In order to make the technical means, creative features, purposes and effects realized by the utility model easy to understand, the utility model is further described below in combination with specific embodiments.

[0023] In the description of the utility model, it is necessary to explain, unless another explicit provision and limitation, the term "installation", "set with", "connection" and so on, should do broad sense understanding, for example "connection", can be fixed connection, also can be detachable connection, or integrally connected;Can be mechanical connection, also can be electrical connection;Can be directly connected, also can be indirectly connected through intermediate medium, can be two elements inside the communication.For the ordinary skill in the art, the specific meaning of the above-mentioned terms in the utility model can be understood according to the specific circumstances.

[0024] As Figures 1-5 The utility model discloses a coil former pin insertion mechanism, including frame 1, be equipped with on frame 1: the positioning fixture 2 for fixing coil former 5, the feeding track 3 for conveying pin 6, and its export is opposite the insertion hole 4 of coil former 5, linear pusher mechanism 7 is set up in the feeding track 3 relative positioning side of tool, for pin 6 is pushed into the insertion hole 4 of coil former 5, the bending assembly 8 is located below the positioning fixture 2, including the inclined arrangement push plate 9 and the linear driver 10 of driving push plate 9, push plate 9 is equipped with the receiving part 11 for receiving the inner end of pin 6, when pin 6 is pushed into the insertion hole 4, and its inner end is located in the receiving part 11, and linear driver 10 drives push plate 9 to extend, and the inner end of pin 6 is realized bending by the receiving part 11 resistance and extrusion.

[0025] The key improvement of the application is the cooperation and timing logic between the two processes of insertion and bending, which is not dependent on complex programmed electric control system, but realized by the inherent properties of the spatial layout and mechanical configuration of the mechanism itself. Specifically, the push plate 9 is driven by its linear driver 10 and can be moved and stabilized in the "waiting position" in advance. At this position, the spatial coordinates of the receiving part 11 (such as the bending mouth 14) on the push plate 9 correspond to the final inner end position of the pin 6 after being pushed by the linear pusher mechanism 7. When the linear pusher mechanism 7 performs its single linear push-in action, the inner end of the pin 6 will inevitably be sent into the pre-set receiving part 11.

[0026] The two key processes of pin insertion and bending are integrated on one equipment to be completed continuously and automatically. Through the cooperative action of the linear pusher mechanism 7 and the bending assembly 8, the full-process automation from feeding, accurate insertion to immediate bending is realized, greatly shortening the production rhythm of single product and improving the assembly efficiency. Since the coil former 5 only needs to be clamped and positioned once on the positioning fixture 2, the insertion and bending can be completed in turn, avoiding the cumulative error caused by the transfer of workpieces between different stations. This ensures the accuracy and consistency of the insertion depth, bending angle and position of the pin 6, effectively improving the yield and reliability of the product.

[0027] The push plate 9 is arranged at an acute angle with the horizontal plane; the linear driver 10 drives the push plate 9 to reciprocate along the inclined direction. The bottom of the frame 1 is provided with a support frame 12 with an inclined support surface 13, the linear driver 10 is fixed on the support surface 13, and the inclination angle of the support surface 13 is the same as that of the push plate 9. The push plate 9 of the bending assembly 8 is arranged at an inclination, and the linear driver 10 driving the push plate 9 is installed through the support frame 12 with the same inclination angle. This design makes the thrust direction of the driver completely parallel to the movement path of the push plate 9, realizes direct power transmission without component wear and loss, reduces component wear, and enhances the movement stability of the push plate 9.

[0028] The receiving part 11 of the push plate 9 is a bending opening 14 opened on the side wall of the side facing the pin 6; before the linear pushing mechanism 7 acts, the bending opening 14 has moved to a predetermined position corresponding to the insertion path of the pin 6. Before the linear pushing mechanism 7 of the bending assembly 8 acts, the push plate 9 has been moved in advance and positioned on the movement path of the inner end of the pin 6. This design makes the inner end of the pin 6 accurately and without interference into the receiving part 11 after insertion, and then performs the bending action. This time sequence logic of "first positioning, then inserting, and then bending" avoids the risk of interference and collision, and ensures the stability and repeatability of the bending process.

[0029] Two track grooves 15 for accommodating the pins 6 are arranged side by side on the feeding track 3; the driving end of the linear pushing mechanism 7 is fixedly connected with two insertion plates 16 which are in one-to-one correspondence with the two track grooves 15, so as to synchronously push the pins 6 in the two track grooves 15.

[0030] The linear pushing mechanism 7 in the embodiment is a linear driving element, which is one of a pneumatic cylinder, a hydraulic cylinder, an electric push rod or a linear motor. The linear driver 10 is one of a pneumatic cylinder, a hydraulic cylinder, an electric push rod or a linear motor.

[0031] The basic principle, main features and advantages of the present application have been shown and described. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only preferred examples of the present application and do not limit the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the present application. The scope of protection of the present application is defined by the appended claims and their equivalents.

Claims

1. A coil bobbin pin insertion mechanism, comprising a frame (1), characterized in that: The frame (1) is provided with: a positioning fixture (2) for fixing the coil frame (5); a feeding track (3) for conveying the pin (6), the outlet of which is directly opposite the insertion hole (4) of the coil frame (5); a linear pushing mechanism (7) which is set on the side of the feeding track (3) opposite to the positioning fixture, for pushing the pin (6) into the insertion hole (4) of the coil frame (5); and a bending assembly (8) which is located below the positioning fixture (2), including an inclined push plate (9) and a linear driver (10) for driving the push plate (9); the push plate (9) is provided with a receiving part (11) for receiving the inner end of the pin (6); when the pin (6) is pushed into the insertion hole (4), its inner end is located in the receiving part (11); the linear driver (10) drives the push plate (9) to extend, and the pin (6) is bent by contacting and pressing the inner end of the pin (6) through the receiving part (11).

2. The coil bobbin pin insertion mechanism according to claim 1, characterized in that: The push plate (9) is arranged at an acute angle to the horizontal plane; the linear actuator (10) drives the push plate (9) to reciprocate along its inclined direction.

3. The coil bobbin pin insertion mechanism according to claim 2, characterized in that: The frame (1) has a support frame (12) at the bottom. The support frame (12) has an inclined support surface (13). The linear drive (10) is fixed on the support surface (13). The inclination angle of the support surface (13) is the same as that of the push plate (9).

4. The coil bobbin pin insertion mechanism according to any one of claims 1-3, characterized in that: The receiving part (11) of the push plate (9) is a bent opening (14) on the side wall facing the pin (6); before the linear feeding mechanism (7) is activated, the bent opening (14) of the push plate (9) has moved to a predetermined position corresponding to the insertion path of the pin (6).

5. The coil bobbin pin insertion mechanism according to claim 1, characterized in that: The feeding track (3) has two parallel track grooves (15) for accommodating pins (6); the driving end of the linear pushing mechanism (7) is fixed with two insert plates (16) that are directly opposite the two track grooves (15) to synchronously push the pins (6) in the two track grooves (15).

6. The coil bobbin pin insertion mechanism according to claim 1 or 5, characterized in that: The linear feeding mechanism (7) is a linear drive element, which is one of a cylinder, a hydraulic cylinder, an electric push rod, or a linear motor.

7. The coil bobbin pin insertion mechanism according to claim 1, characterized in that: The linear actuator (10) is one of a cylinder, a hydraulic cylinder, an electric actuator, or a linear motor.

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