Pushing and clamping device

By designing an automated pusher, the problem of PCB board clamp instability was solved, enabling rapid clamping and release, improving production efficiency and processing accuracy, and adapting to PCB boards of different specifications.

CN223829529UActive Publication Date: 2026-01-23NIPPON (BOLUO) ELECTRONICS CO LTD
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Patent Information

Application Number
CN202520528028.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-25
Publication Date
2026-01-23
Estimated Expiration
2035-03-25

AI Technical Summary

Technical Problem

Existing PCB board clamps are unstable and prone to falling off. Traditional manual clamping is laborious and inefficient, making it difficult to meet the high efficiency and high precision requirements of modern PCB board production.

Method used

Design a push clamp, including a top shell and a bottom shell, combined with an infrared ranging sensor and a driving component, to automatically clamp and release PCB boards. It achieves rapid clamping through a flexible V-clamp and a push-button switch, adapting to PCB boards of different specifications. The addition of anti-static and wear-resistant coatings improves stability and accuracy.

Benefits of technology

It enables rapid clamping and release of PCB boards, reducing the labor intensity of workers, improving production efficiency, reducing displacement and vibration, and ensuring processing accuracy.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a pushing and clamping device which comprises a top shell and a bottom shell, the top shell and the bottom shell are matched to form a channel for a clamp to move, the two ends of the shell are provided with a clamping opening and a clamp outlet which are communicated with the channel respectively, the bottom shell is provided with a guide inclined face in the direction close to the clamp outlet, and an elastic V-shaped clamp with an outward opening is arranged at the clamp outlet. The bottom shell is provided with an inclined sliding way below the clamping opening, the top shell is provided with a window for the push-button switch to move above the channel, and guide plates are arranged on the two sides of the window. The push-button switch is arranged in the window and comprises an L-shaped push-clamp part and a bulge, and the L-shaped push-clamp part is connected with the inner wall of the top shell through a reset spring; according to the pushing and clamping device provided by the invention, the PCB can be automatically and quickly clamped and released, the labor intensity of workers is reduced, and the production efficiency is improved; and meanwhile, the device can adapt to PCBs of different specifications, displacement and vibration of the PCBs in the machining process are effectively reduced, and therefore the machining precision is improved.
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Description

Technical Field

[0001] This utility model relates to the field of PCB board manufacturing technology, specifically to a push clamp. Background Technology

[0002] With the rapid development of electronic technology, PCB boards, as core components of electronic devices, are experiencing continuous expansion in production scale, leading to increasingly higher demands for production efficiency and quality. In the PCB production process, steps such as drilling, etching, and screen printing require the accurate placement and fixation of the PCB board on the equipment. Due to the weight of PCB boards, existing clamps suffer from instability and are prone to slipping. Furthermore, the traditional manual clamping methods are laborious, inefficient, and susceptible to human error leading to positional deviations, making it difficult to meet the high-efficiency and high-precision requirements of modern PCB production. Utility Model Content

[0003] To solve the above problems, this utility model provides a push clamp, including a top shell and a bottom shell, which cooperate to form a channel for the movement of the clamp. One end of the top shell has a clamping opening, and the bottom shell has a clamping outlet at the end away from the clamping opening. Both the clamping outlet and the outlet are connected to the channel. The bottom shell has a guide slope near the outlet, and the outlet has an outward-facing elastic V-shaped clamp. Below the clamping opening, the bottom shell has an inclined slide, one end of which is connected to the inner wall of the top shell, and the other end is connected to the inner wall of the bottom shell. A window for moving the push-button switch is provided above the channel, and guide plates are provided on both sides of the window. The push-button switch is placed inside the window and includes an L-shaped push clamp and a protrusion. The L-shaped push clamp includes a horizontal plate and a vertical plate. The protrusion is located on the horizontal plate, and there are slots on both sides of the horizontal plate. The slots engage with the guide plates. The vertical plate is placed inside the channel, and the end of the horizontal plate near the clamping opening is connected to the inner wall of the top shell through a return spring. The protrusion is connected to the driving component through a telescopic component. The driving component is located on the top shell and drives the telescopic component to extend and retract, thereby moving the push-button switch back and forth.

[0004] Preferably, infrared ranging sensors are provided on the upper and lower sides of the outlet, and a controller is provided on the side wall of the bottom shell. The driving component and the infrared ranging sensors are electrically connected to the controller.

[0005] Preferably, the top shell, bottom shell, guide plate, elastic V-clamp, push switch and reset spring are all coated with an antistatic coating.

[0006] Preferably, the inner wall of the bottom shell is also coated with a wear-resistant coating.

[0007] Preferably, the protrusion is hemispherical and its surface is provided with transverse anti-slip texture.

[0008] Preferably, the fixture surface is provided with a silicone protective layer.

[0009] Preferably, the horizontal plate is provided with a U-shaped groove, and a connector is provided in the U-shaped groove. The horizontal plate is connected to the return spring through the connector.

[0010] Preferably, both the top and bottom shells are made of stainless steel.

[0011] The beneficial effects are as follows: the push clamp provided in this application can automatically and quickly clamp and release the PCB board, reduce the labor intensity of workers and improve production efficiency; at the same time, it can adapt to PCB boards of different specifications, effectively reduce the displacement and vibration of the PCB board during the processing, thereby improving the processing accuracy. Attached Figure Description

[0012] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:

[0013] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0014] Figure 2 This is a cross-sectional schematic diagram of the present invention;

[0015] Figure 3 This is a schematic diagram of the push-button switch structure of this utility model;

[0016] In the picture:

[0017] 1. Top shell; 11. Clamping opening; 12. Window; 13. Guide plate;

[0018] 2. Bottom shell; 21. Clip opening; 22. Elastic V-clamp; 23. Inclined slide; 24. Guide ramp;

[0019] 3. Fixtures;

[0020] 4. Push-button switch; 41. L-shaped push clamp; 411. Horizontal plate; 4111. U-shaped groove; 412. Vertical plate; 42. Protrusion;

[0021] 5. Return spring. Detailed Implementation

[0022] The following drawings will disclose several embodiments of this utility model. For clarity, many practical details will be described in the following description. However, it should be understood that these practical details should not be used to limit this utility model. That is, in some embodiments of this utility model, these practical details are not essential. In addition, for the sake of simplicity, some conventional structures and components will be shown in the drawings in a simple schematic manner.

[0023] It should be noted that all directional indicators in this utility model embodiment, such as up, down, left, right, front, back, etc., are only used to explain the relative positional relationship and movement of the components in a specific posture as shown in the attached figure. If the specific posture changes, the directional indicator will also change accordingly.

[0024] Furthermore, in this utility model, the use of terms such as "first" and "second" is for descriptive purposes only and does not specifically refer to any order or sequence, nor is it intended to limit the utility model. They are merely used to distinguish components or operations described with the same technical terms and should not be construed as indicating or implying their relative importance or implicitly specifying the number of indicated technical features. Therefore, a feature defined with "first" or "second" may explicitly or implicitly include at least one of those features. Additionally, the technical solutions of various embodiments can be combined with each other, but only if they are feasible for those skilled in the art. If a combination of technical solutions is contradictory or impossible to implement, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection claimed by this utility model.

[0025] Example

[0026] Please see Figure 1 and Figure 2 , Figure 1 This is a schematic diagram of the overall structure of this utility model. Figure 2 This is a cross-sectional schematic diagram of the present invention. This embodiment provides a pusher clamp, including a top shell 1 and a bottom shell 2. The top shell 1 and the bottom shell 2 cooperate to form a channel for the movement of clamps 3. One end of the top shell 1 has a clamping opening 11, and the bottom shell 2 has an exit opening 21 at the end away from the clamping opening 11. Both the exit opening 21 and the clamping opening 11 are connected to the channel. The bottom shell 2 has a guide slope 24 near the exit opening 21. The guide slope 24 causes the bottom of the bottom shell 2 to gradually thicken from the clamping opening 11 along the exit opening 21. As multiple clamps 3 are inserted into the channel, the first clamp 3 inserted is continuously lifted along the guide slope 24. A flexible V-shaped clamp 22 with an outward opening is provided at the clamping port 21. The flexible V-shaped clamp 22 is used to open the clamp 3. The bottom shell 2 has an inclined slide 23 below the clamping port 11. One end of the inclined slide 23 is connected to the inner wall of the top shell 1, and the other end is connected to the inner wall of the bottom shell 2. The clamp 3 is inserted from the clamping port 11 and slides into the channel along the inclined slide 23. The top shell 1 has a window 12 above the channel for the push switch 4 to move. Guide plates 13 are provided on both sides of the window 12. The guide plates 13 can make the push switch 4 move more smoothly within the window 12 and ensure that the clamp 3 does not deviate during the pushing process. Please refer to Figure 3 , Figure 3This is a schematic diagram of the push-button switch 4 of this utility model. The push-button switch 4 is placed inside the window 12. The push-button switch 4 includes an L-shaped push clamp 41 and a protrusion 42. The L-shaped push clamp 41 includes a horizontal plate 411 and a vertical plate 412. The protrusion 42 is provided on the horizontal plate 411. The horizontal plate 411 has slots on both sides, which engage with the guide plate 13. The vertical plate 412 is placed in the channel and fits against the clamp 3 so as to push the clamp 3 forward. The end of the horizontal plate 411 near the clamping port 11 is connected to the inner wall of the top shell 1 through a return spring 5. The return spring 5 can ensure that the push-button switch 4 can automatically reset after completing one push operation, preparing for the next operation. A more preferred solution is to provide a U-shaped groove 4111 on the horizontal plate 411. A connector is provided in the U-shaped groove 4111. The horizontal plate 411 is connected to the return spring 5 through the connector. This design can make the connection between the horizontal plate 411 and the return spring 5 more firm and reliable. The protrusion 42 is connected to the drive component via a telescopic component. Specifically, one end of the telescopic component is connected to the drive end of the drive component, and the other end is screwed into the interior of the protrusion 42. The drive component is located on the top shell 1. In this embodiment, the drive component is a drive motor. The drive component drives the telescopic component to extend and retract, thereby driving the push switch 4 to move back and forth along the guide plate 13 within the window 12. This enables automated operation of the push clamp, freeing up the hands and improving work efficiency. This embodiment also provides another technical solution: the hemispherical surface of the protrusion 42 is provided with transverse anti-slip textures. When the drive component fails, the telescopic component and the drive component can be removed, and the push switch 4 can be manually pushed to move back and forth along the guide plate 13 within the window 12. The addition of transverse anti-slip textures can increase the friction when the operator manually pushes the push switch 4, preventing the operator's fingers from slipping on the surface of the protrusion 42 of the push switch 4, thus making manual operation more stable and effortless, and ensuring that the pushing operation of the clamp 3 can still be completed smoothly in special circumstances such as drive component failure.

[0027] In this embodiment, infrared ranging sensors are also provided on the upper and lower sides of the clamping opening 21, and a controller is provided on the side wall of the shell. The driving component and the infrared ranging sensors are electrically connected to the controller. The infrared ranging sensors can detect the PCB thickness in real time. The controller can adjust the working state of the driving component according to the change of PCB thickness to control the clamping force of the clamp 3. If the detected PCB thickness is higher than the threshold, the controller will issue a command, and the driving component will drive the telescopic component to further push the push switch 4, so that the clamp 3 is opened by the elastic V-clamp at a larger angle. If it is lower than the threshold, the driving component will drive the telescopic component to operate in the opposite direction, so that the clamp 3 is opened by the elastic V-clamp at a smaller angle. Through this dynamic adjustment mechanism, it is ensured that the clamp 3 always clamps PCBs of different thicknesses with the most appropriate force, ensuring the stability of the PCB during the processing and avoiding displacement or damage to the PCB due to improper clamping.

[0028] To prevent static electricity from being generated during operation of the push clamp and thus avoid damage to electronic components on the PCB board, this embodiment also applies an anti-static coating to the surfaces of the top shell 1, bottom shell 2, guide plate 13, elastic V-clamp 22, push switch 4, and reset spring 5. Since the inner wall of the bottom shell 2 will frequently come into contact with and rub against components such as the clamp 3 during long-term use, a wear-resistant coating is also applied to the inner wall of the bottom shell 2 to extend its service life and reduce wear. To prevent the clamp 3 from scratching the PCB board's surface plating while holding the PCB board, and to increase the friction between the clamp 3 and the PCB board, preventing the PCB board from sliding during processing, a silicone protective layer is also provided on the surface of the clamp 3. To make the push clamp more durable, this embodiment uses stainless steel to make the top shell 1 and bottom shell 2. Stainless steel has excellent corrosion resistance, high strength, and is not easily deformed. Using stainless steel for the top shell 1 and bottom shell 2 ensures that the push clamp can work stably under various complex environmental conditions, reducing equipment damage and malfunctions caused by material issues and extending the equipment's service life.

[0029] During operation, clamp 3 is inserted through clamping port 11 and slides into the channel along inclined slide 23. As multiple clamps 3 are inserted into the channel, the first clamp 3 inserted is continuously lifted along guide slope 24. At this time, the drive unit drives the telescopic component to push the push switch 4 forward until the vertical plate 412 contacts the first clamp 3 inserted. As the push switch 4 continues to move forward, the vertical plate 412 will push the first clamp 3 inserted to continue moving forward until the clamp 3 is opened by the elastic V-clamp 22. At the same time, the infrared ranging sensor detects the PCB board thickness in real time. The controller can adjust the working state of the drive unit according to the change of PCB board thickness to control the clamping force of the clamp 3. When a thicker PCB board is detected, the push switch 4 is automatically increased to generate a larger deformation of the elastic V-clamp 22 to increase the clamping force. Conversely, when encountering a thin PCB board, the pushing force is reduced to avoid over-clamping and deformation of the board.

[0030] When a PCB board is finished and a new PCB board needs to be replaced, the operator inserts the new clamp 3 into the clamping port 11. At this time, the drive motor reverses to retract the telescopic component, and the push switch 4 smoothly returns to its initial position along the guide plate 13 under the action of the reset spring 5, preparing for the next push of the new clamp 3. The newly inserted clamp 3 slides into the channel along the inclined slide 23, and the clamp 3 that was inserted first is lifted again along the guide slope 24. The pusher begins a new round of operation, and so on, efficiently and stably completing the clamping operation of different PCB boards, ensuring the smooth progress of the entire PCB board processing flow, and improving production efficiency and product quality.

[0031] The above are merely embodiments of this utility model and are not intended to limit the scope of this utility model. Various modifications and variations can be made to this utility model by those skilled in the art. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principle of this utility model should be included within the scope of the claims of this utility model.

Claims

1. A push clamp, characterized in that, The device includes a top shell and a bottom shell, which cooperate to form a channel for the movement of a clamp. One end of the top shell has a clamping opening, and the bottom shell has an exit opening at the end away from the clamping opening. Both the clamping and exit openings communicate with the channel. The bottom shell has a guide slope near the exit opening, and the exit opening has an outward-facing elastic V-shaped clamp. Below the clamping opening, the bottom shell has an inclined slide, one end of which connects to the inner wall of the top shell, and the other end connects to the inner wall of the bottom shell. Above the channel, the top shell has a window for a push-button switch to move. Guide plates are provided on both sides of the window; the push switch is placed inside the window, and the push switch includes an L-shaped push clamp and a protrusion. The L-shaped push clamp includes a horizontal plate and a vertical plate. The protrusion is provided on the horizontal plate. The horizontal plate has slots on both sides, and the slots engage with the guide plates. The vertical plate is placed in the channel. The end of the horizontal plate near the clamping opening is connected to the inner wall of the top shell through a return spring. The protrusion is connected to a driving member through a telescopic member. The driving member is provided on the top shell. The driving member drives the telescopic member to extend and retract, thereby moving the push switch back and forth.

2. The pusher clamp according to claim 1, characterized in that, Infrared ranging sensors are provided on the upper and lower sides of the outlet, and a controller is provided on the side wall of the bottom shell. The driving component and the infrared ranging sensors are electrically connected to the controller.

3. The pusher clamp according to claim 1, characterized in that, The top shell, bottom shell, guide plate, elastic V-clamp, push switch and reset spring are all coated with an antistatic coating.

4. The pusher clamp according to claim 1, characterized in that, The inner wall of the bottom shell is also coated with a wear-resistant coating.

5. The pusher clamp according to claim 1, characterized in that, The protrusion is hemispherical and has horizontal anti-slip texture on its surface.

6. The pusher clamp according to claim 1, characterized in that, The surface of the clamp is provided with a silicone protective layer.

7. The pusher clamp according to claim 1, characterized in that, The horizontal plate is provided with a U-shaped groove, and a connector is provided in the U-shaped groove. The horizontal plate is connected to the reset spring through the connector.

8. The pusher clamp according to claim 1, characterized in that, Both the top and bottom shells are made of stainless steel.