Net chain vibration structure of blowing type residual film conveying and recycling device

By using a vibrating roller and vibrating plate structure to forcibly break up soil clods, combined with a mesh chain vibration structure, the problems of soil residue and equipment stability in the residual film recycling device are solved, achieving efficient residual film recycling and improved equipment adaptability.

CN223829863UActive Publication Date: 2026-01-27INNER MONGOLIA DONGCHUANG AGRI & ANIMAL HUSBANDRY MASCH CO LTD
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Patent Information

Application Number
CN202522627054.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-12-11
Publication Date
2026-01-27
Estimated Expiration
2035-12-11

AI Technical Summary

Technical Problem

Existing residual film recycling devices are difficult to effectively recover when the soil is not completely crushed, as residual film mixed in with soil clods is difficult to recover, and this also affects the stability and lifespan of the equipment in areas with high stone content.

Method used

The structure employs vibrating rollers, vibrating shafts, and vibrating plates. The vibrating rollers forcefully break up soil clods, while the mesh chain vibration structure shakes off fine soil fragments, improving the separation effect between residual film and soil. The adjustment mechanism can adapt to different soil conditions.

Benefits of technology

It significantly improves the residual film recovery rate and collection purity, enhances the reliability and adaptability of the equipment, and solves the problems of low efficiency and easy damage of traditional pneumatic recycling machines in soil residue and rocky areas.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of network chain vibration structures, and particularly relates to a network chain vibration structure of a blowing type residual film conveying and recycling device, which comprises a recycling machine frame, a recycling network chain is arranged in the recycling machine frame, and a partition plate is fixedly mounted in the middle of the lower end of the recycling machine frame. And two vibrating shafts which are symmetrically distributed up and down are connected into the partition plate in a sliding manner. By means of the vibrating roller, the vibrating shaft, the vibrating plate and the like, thoroughness and adaptability of plastic film residue recovery are remarkably improved, the vibrating roller and the like can forcibly crush soil blocks which are not completely crushed, plastic film residues wrapped in the soil blocks are released, core parts of equipment are protected, and the service life of the equipment is prolonged. Meanwhile, the net chain vibration structure effectively shakes off fine soil attached to the residual films and the net chain through controllable vibration, impurity entrainment is reduced, the residual films are separated and captured by airflow more easily in the winnowing stage, and therefore the recovery rate and the collection purity of the residual films are greatly improved.
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Description

Technical Field

[0001] This utility model relates to the field of mesh chain vibration structure technology, specifically to a mesh chain vibration structure for a blower-type residual film conveying and recycling device. Background Technology

[0002] Plastic mulching technology is widely used in my country's agricultural production as an important agricultural cultivation method. This technology not only effectively increases soil temperature, retains soil moisture, and maintains soil structure, but also prevents pests and diseases, thus significantly promoting crop growth. However, the plastic film residue left in the soil after mulching is difficult to degrade naturally, and long-term accumulation will cause serious pollution to the soil environment, and may even affect human health through the food chain. Therefore, the recycling and disposal of residual plastic film in the field has become a key link in the sustainable development of agriculture.

[0003] Currently, most common residual film recovery devices employ pneumatic separation technology. This involves using rotary tillers to pulverize the soil, followed by airflow to separate and collect the lightweight residual film. However, in practice, factors such as soil moisture, compaction, or high stone content often prevent the rotary tillers from completely pulverizing the soil, resulting in some soil clods still containing residual film. These clods, due to their weight, are difficult to be effectively blown into the collection device during transport, thus reducing the film recovery rate. Furthermore, in areas with high stone content, the stones mixed in with the soil can adversely affect the operational stability and lifespan of the recovery device. Therefore, improvements to existing technologies are necessary. Utility Model Content

[0004] The purpose of this invention is to provide a mesh chain vibration structure for a blower-type residual film conveying and recycling device, which solves the problem that soil compaction is easily left inside after the soil is broken by rotary tillage blades, affecting recycling.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a mesh chain vibration structure for a blower-type residual film conveying and recycling device, comprising a recycling machine frame, a recycling mesh chain disposed inside the recycling machine frame, a partition plate fixedly installed at the lower center of the recycling machine frame, two vertically symmetrically distributed vibration shafts slidably connected inside the partition plate, a vibration roller mounted on the outer side of each vibration shaft via bearings, multiple evenly distributed protrusions fixedly installed on the outer side of the vibration rollers, vibration plates fixedly installed at both ends of each vibration shaft, two vertically symmetrically distributed vibration boxes fixedly installed on the outer side of the recycling machine frame, two vertically symmetrically distributed vibration frames fixedly installed inside the vibration boxes, two vertically symmetrically distributed adjustment plates slidably connected on the outer side of the vibration frames, a vibration spring disposed on the outer side of the vibration frames and between the vibration plates and adjustment plates, a support spring disposed on the side of the vibration plates away from the vibration springs, positive and negative screws mounted inside the vibration boxes via bearings, and an internal threaded sleeve fixedly installed inside the adjustment plates.

[0006] Preferably, the vibrating roller contacts the recycling net chain, the protruding strip contacts the groove of the recycling net chain, the vibrating shaft is slidably connected to the vibrating box, and the vibrating shaft can compact the soil clods through the rotating vibrating roller during vibration.

[0007] Preferably, the vibration frame is slidably connected to the holes of the vibration plate, and the adjustment plate is slidably connected to the vibration box. The adjustment plate can adjust the elastic force value of the vibration spring.

[0008] Preferably, one end of the vibration spring is fixedly connected to the vibration plate, and the other end of the vibration spring is fixedly connected to the adjustment plate. The vibration spring can drive the vibration plate and the vibration shaft to vibrate through its elastic force.

[0009] Preferably, one end of the support spring is fixedly connected to the vibrating plate, and the other end of the support spring is fixedly connected to the vibration frame, so that the support spring can support the vibrating plate.

[0010] Preferably, the vibration box has two guide rods symmetrically distributed vertically inside, which are fixedly connected to the inside. The guide rods are slidably connected to the adjustment plate, and the guide rods can guide the movement of the adjustment plate.

[0011] Preferably, a central frame is fixedly installed in the middle of the inner wall of the vibration box, the guide rod is fixedly connected to the central frame, the central frame is connected to the positive and negative screws through bearings, the central frame is connected to the internal threaded sleeve through threads, a nut seat is fixedly installed at the lower end of the positive and negative screws, the nut seat is connected to the vibration box through bearings, and a wrench can drive the positive and negative screws to rotate through the nut seat.

[0012] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0013] 1. This utility model significantly improves the thoroughness and adaptability of residual film recovery through structures such as vibrating rollers, vibrating shafts, and vibrating plates. The vibrating rollers and other structures can force secondary crushing of incompletely crushed soil clods, releasing the residual film encased within and protecting the core components of the equipment. At the same time, the mesh chain vibration structure effectively shakes off the fine soil adhering to the residual film and mesh chain through controllable vibration, reducing impurity entrainment and making it easier for the residual film to be separated and captured by airflow during the air classification stage, thereby greatly improving the recovery rate and collection purity of the residual film.

[0014] 2. This utility model, by adding an internal threaded sleeve, adjusting plate, and positive and negative screws inside the vibration box, allows the vibration intensity to be flexibly changed through the adjustment mechanism to adapt to soil conditions with different moisture and viscosity. The various functional modules are seamlessly connected, forming an efficient and continuous operating process. The entire machine not only solves the problems of low efficiency and easy damage of traditional pneumatic recycling machines in soil residue and rocky areas, but also improves the overall reliability and adaptability of the equipment, providing efficient and stable technical equipment for the treatment of agricultural film residue pollution. Attached Figure Description

[0015] Figure 1 This is a perspective view of the overall structure of this utility model;

[0016] Figure 2 For the present utility model Figure 1 Enlarged left sectional view of the vibration chamber;

[0017] Figure 3 For the present utility model Figure 1 A three-dimensional view of the vibrating roller;

[0018] Figure 4 For the present utility model Figure 2 Enlarged view of the structure of part A.

[0019] In the diagram: 1. Recycling machine frame; 2. Recycling mesh chain; 3. Partition plate; 4. Vibrating shaft; 5. Vibrating roller; 6. Raised strip; 7. Vibrating plate; 8. Vibrating box; 9. Vibrating frame; 10. Support spring; 11. Vibrating spring; 12. Adjusting plate; 13. Internal threaded sleeve; 14. Positive and negative screws; 15. Guide rod; 16. Nut seat; 17. Center frame. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] Please see Figure 1-4 A vibrating structure for a blower-type residual film conveying and recycling device includes a recycling machine frame 1, a recycling mesh chain 2 inside the recycling machine frame 1, a partition 3 fixedly installed at the lower middle of the recycling machine frame 1, two vertically symmetrically distributed vibration shafts 4 slidably connected inside the partition 3, a vibration roller 5 mounted on the outer side of each vibration shaft 4 via bearings, multiple evenly distributed protruding strips 6 fixedly installed on the outer side of the vibration roller 5, and vibration plates 7 fixedly installed at both ends of each vibration shaft 4. Two vertically symmetrically distributed vibration boxes 8 are fixedly installed on the outer side of the recycling machine frame 1, two vertically symmetrically distributed vibration frames 9 are fixedly installed inside the vibration boxes 8, two vertically symmetrically distributed adjusting plates 12 are slidably connected on the outer side of the vibration frames 9, a vibration spring 11 is provided on the outer side of the vibration frames 9 and between the vibration plates 7 and the adjusting plates 12, a support spring 10 is provided on the side of the vibration plates 7 away from the vibration spring 11, positive and negative screws 14 are installed inside the vibration boxes 8 via bearings, and an internal threaded sleeve 13 is fixedly installed inside the adjusting plates 12.

[0022] Please see Figure 1-4 The vibrating roller 5 contacts the recycling net chain 2, the protruding strip 6 contacts the groove of the recycling net chain 2, the vibrating shaft 4 is slidably connected to the vibrating box 8, and the vibrating shaft 4 can crush the soil clods through the rotating vibrating roller 5 during the vibration process. The vibrating frame 9 is slidably connected to the hole of the vibrating plate 7, and the adjusting plate 12 is slidably connected to the vibrating box 8. The adjusting plate 12 can adjust the elastic force value of the vibrating spring 11. One end of the vibrating spring 11 is fixedly connected to the vibrating plate 7, and the other end of the vibrating spring 11 is fixedly connected to the adjusting plate 12. The vibrating spring 11 can drive the vibrating plate 7 and the vibrating shaft 4 to vibrate through the elastic force.

[0023] Please see Figure 1-4One end of the support spring 10 is fixedly connected to the vibrating plate 7, and the other end of the support spring 10 is fixedly connected to the vibrating frame 9. The support spring 10 can support the vibrating plate 7. Two guide rods 15 are fixedly connected inside the vibration box 8, which are symmetrically distributed vertically. The guide rods 15 are slidably connected to the adjusting plate 12. A central frame 17 is fixedly installed in the middle of the inner wall of the vibration box 8. The guide rods 15 are fixedly connected to the central frame 17. The guide rods 15 can guide the movement of the adjusting plate 12. The central frame 17 is connected to the positive and negative screws 14 through bearings. The central frame 17 is connected to the internal threaded sleeve 13 through threads. A nut seat 16 is fixedly installed at the lower end of the positive and negative screws 14. The nut seat 16 is connected to the vibration box 8 through bearings. A wrench can drive the positive and negative screws 14 to rotate through the nut seat 16.

[0024] The specific implementation process of this utility model is as follows: During the conveying process of the recycling net chain 2, the incompletely crushed soil clods enter between the vibrating roller 5 and the recycling net chain 2 under the drive of the net chain. Since the vibrating roller 5 is mounted on the vibrating shaft 4 through the bearing, and the outer surface of the vibrating roller 5 is provided with a protruding strip 6 that meshes with the groove of the net chain, the movement of the net chain drives the vibrating roller 5 to rotate through friction and meshing. At the same time, the squeezing action of the soil clods on the vibrating roller 5 causes the vibrating roller 5 and the vibrating shaft 4 to be displaced along the sliding direction of the vibrating box 8. Then, the vibration plate 7 compresses the vibration spring 11 to achieve vibration excitation. The vibration spring 11 can drive the vibrating roller 5 to squeeze the outside of the soil clods through the elastic force, so that the soil clods can be crushed. After crushing, the vibrating roller 5 can hit the outside of the recycling net chain 2, so that the recycling net chain 2 can screen the crushed fine soil, thus facilitating subsequent pneumatic recycling.

[0025] When it is necessary to change the vibration intensity, the operator rotates the forward and reverse screws 14 using a tool. The rotation of the screws drives the two internal threaded sleeves 13 and the adjusting plate 12 fixed thereto to move synchronously in opposite directions along the guide rod 15. The movement of the adjusting plate 12 changes the initial compression and preload of the vibration spring 11. The greater the preload, the stronger the excitation force generated by the vibration spring 11 driving the vibration plate 7 and vibration shaft 4, and the greater the vibration amplitude transmitted to the mesh chain. Conversely, the smaller the preload, the smaller the vibration amplitude. The support spring 10 plays a role in assisting in reset and stabilizing the vibration.

[0026] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A mesh chain vibration structure for a blower-type residual film conveying and recycling device, comprising a recycling machine frame (1), characterized in that: The recycling machine frame (1) is equipped with a recycling mesh chain (2) inside. A partition (3) is fixedly installed at the lower middle part of the recycling machine frame (1). Two symmetrically distributed vibration shafts (4) are slidably connected inside the partition (3). A vibration roller (5) is installed on the outside of each vibration shaft (4) through a bearing. Multiple evenly distributed protrusions (6) are fixedly installed on the outside of the vibration roller (5). A vibration plate (7) is fixedly installed at both ends of each vibration shaft (4). Two symmetrically distributed vibration boxes (8) are fixedly installed on the outside of the recycling machine frame (1). The vibration box (8) has two symmetrically distributed vibration frames (9) fixedly installed inside. Two symmetrically distributed adjustment plates (12) are slidably connected to the outside of the vibration frame (9). A vibration spring (11) is provided on the outside of the vibration frame (9) and between the vibration plate (7) and the adjustment plate (12). A support spring (10) is provided on the side of the vibration plate (7) away from the vibration spring (11). A positive and negative screw (14) is installed inside the vibration box (8) through a bearing. An internal threaded sleeve (13) is fixedly installed inside the adjustment plate (12).

2. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 1, characterized in that: The vibrating roller (5) contacts the recycling net chain (2), the protruding strip (6) contacts the groove of the recycling net chain (2), and the vibrating shaft (4) is slidably connected to the vibrating box (8).

3. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 1, characterized in that: The vibration frame (9) is slidably connected to the hole of the vibration plate (7), and the adjustment plate (12) is slidably connected to the vibration box (8).

4. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 1, characterized in that: One end of the vibration spring (11) is fixedly connected to the vibration plate (7), and the other end of the vibration spring (11) is fixedly connected to the adjustment plate (12).

5. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 1, characterized in that: One end of the support spring (10) is fixedly connected to the vibration plate (7), and the other end of the support spring (10) is fixedly connected to the vibration frame (9).

6. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 1, characterized in that: The vibration box (8) has two guide rods (15) that are symmetrically distributed vertically inside. The guide rods (15) are slidably connected to the adjustment plate (12).

7. The mesh chain vibration structure of the blower-type residual film conveying and recycling device according to claim 6, characterized in that: A central frame (17) is fixedly installed in the middle of the inner wall of the vibration box (8). The guide rod (15) is fixedly connected to the central frame (17). The central frame (17) is connected to the positive and negative screws (14) through bearings. The central frame (17) is connected to the internal threaded sleeve (13) through threads. A nut seat (16) is fixedly installed at the lower end of the positive and negative screws (14). The nut seat (16) is connected to the vibration box (8) through bearings.