Electrolysis deacidification equipment for fruit juice with high pulp content

Abstract

The utility model relates to electrolysis equipment, in particular to electrolysis deacidification equipment for fruit juice with high pulp content. According to the technical scheme, the electrolytic deacidification equipment for the high-pulp-content fruit juice comprises a rack, a discharging frame, a glass plate, a storage battery, power transmission lines and the like, the discharging frame is fixedly connected to one side of the top of the rack, the glass plate is fixedly connected to the other side of the top of the rack, the storage battery is fixedly connected to one side of the rack, and the power transmission lines are fixedly connected to the left side, the right side and the rear side of the storage battery; and the power transmission line penetrates through one side wall and extends into the rack. According to the utility model, the anode electrolysis area and the cathode electrolysis area which are independent are arranged, so that fruit juice is firstly combined with positive ions (such as H < + >) generated by an anode in the anode electrolysis area, the acidity is preliminarily reduced, and low-acidity compounds such as water and the like are generated; and in the cathode electrolysis area, residual acidic substances in the fruit juice are combined with anions (such as OH <->) generated by a cathode, so that the acidity is further reduced, and the electrolysis deacidification effect of the fruit juice is effectively realized.

Description

Technical Field

[0001] This utility model relates to an electrolysis device, and more particularly to an electrolytic deacidification device for fruit juice with high pulp content. Background Technology

[0002] High pulp content juice usually refers to juice products with a pulp content exceeding a certain percentage (e.g., 15%-30% or higher). During processing, a large number of fruit pulp particles are retained. This type of juice has a strong chewy texture and is rich in dietary fiber, vitamins, and minerals, offering more flavor and nutritional value compared to clarified juice.

[0003] However, fruit juices with high pulp content typically contain higher levels of acidic substances (such as citric acid and malic acid). While these acids are naturally occurring, excessive acidity can lead to an overly pungent or astringent taste, negatively impacting the consumer's drinking experience. Furthermore, some individuals (such as those with excessive stomach acid or stomach ulcers) are more sensitive to acidic foods and cannot directly consume highly acidic fruit juices. However, by using deacidification technology to reduce acidity, a better balance between sweetness and sourness can be achieved, enhancing the overall drinking experience. This also makes the juice smoother and more mellow, preserving the original fruit pulp and nutrients.

[0004] Therefore, it is necessary to design an electrolytic deacidification device for fruit juice with high pulp content to solve the above-mentioned technical problems. Utility Model Content

[0005] In order to overcome the shortcomings of the above-mentioned background technology, the technical problem of this utility model is: to provide an electrolytic deacidification device for fruit juice with high pulp content.

[0006] Technical Solution: A device for electrolytic deacidification of high pulp content fruit juice includes a frame, a feeding frame, a glass plate, a battery, power transmission lines, an anode plate, a cathode plate, a filter frame, and a liquid outlet pipe. The feeding frame is fixed to one side of the top of the frame, and the glass plate is fixed to the other side of the top of the frame. The battery is fixed to one side of the frame. Power transmission lines are fixed to the left, right, and rear sides of the battery, and the power transmission lines extend into the frame through one side wall. The anode plate and cathode plate are fixed to the inner wall of the frame. The two anode plates are located to the right of the two cathode plates, and the anode plates and cathode plates are set in an inclined state, that is, the anode plates and cathode plates are higher on the left and lower on the right. The power transmission lines pass through one side of each anode plate and cathode plate and are in a conductive state. The filter frame is fixed to the middle of each anode plate and cathode plate. The liquid outlet pipe is connected to and communicates with the bottom of the frame.

[0007] In addition, it is particularly preferred that the material also includes a partition, a liquid guide tube, a guide seat, and a slide rod. The partition is fixed between the two sides of the inner wall of the feeding frame. At least three liquid guide tubes are arranged in a straight line and connected to one side of the partition. The guide seat is fixed to the bottom of the partition, and a slide rod is slidably connected to one side of the guide seat.

[0008] Furthermore, preferably, it also includes a dial, handwheel, positioning block, screw, rack, gear, and speed control plate. A dial is fixed to one side of the feeding frame, a handwheel is rotatably connected to the center of the dial, a positioning block is fixed to the center of the handwheel, one side of the positioning block is in close contact with one side of the dial, one end of the handwheel passes through the dial and one side wall of the feeding frame and is fixed to a screw, the screw is threadedly connected to a slide rod, at least three racks are linearly arrayed, connected and connected at the bottom of the slide rod, one side wall of each liquid guide tube is rotatably connected to a gear, each gear meshes with the corresponding rack, one end of each gear is fixed to a speed control plate, and each speed control plate is located inside its corresponding liquid guide tube.

[0009] Furthermore, it is particularly preferred that the device also includes a stop block, a U-shaped rod, a sponge pad, and an elastic element. Each anode plate and cathode plate is slidably connected to both sides of the stop block. The middle of each stop block is passed through by the U-shaped rod and fixedly connected to the U-shaped rod. One end of the U-shaped rod extends out of one side wall of the feeding frame. Elastic elements are fixedly connected to both sides of the U-shaped rod. Each elastic element is located on the right side of the feeding frame. A sponge pad is fixedly connected to one end of the U-shaped rod.

[0010] In addition, it is particularly preferred that the machine also includes a drive wheel, a motor and a filter belt. The drive wheels are asymmetrically and rotatably connected to both sides of the frame. The motor is fixed to one side of the frame. The output shaft of the motor is fixed to one of the drive wheels. The filter belt is wound between the two drive wheels. The filter belt is located inside the frame. The bottom right side of the filter belt is always in close contact with the bottom of the frame. A discharge port is opened on one side of the bottom of the frame.

[0011] Furthermore, it is particularly preferred that each filter frame has an ion exchange membrane independently installed in its septum.

[0012] Compared with the prior art, the present invention has the following advantages: 1. By setting two independent anodic electrolysis regions and cathodic electrolysis regions, the present invention allows the juice to first combine with the cations (such as H+) generated by the anode in the anodic electrolysis region, initially reducing the acidity and generating low-acid compounds such as water; then in the cathodic electrolysis region, the remaining acidic substances in the juice combine with the anions (such as OH-) generated by the cathode, further reducing the acidity, thus effectively achieving the electrolytic deacidification effect of the juice.

[0013] 2. This utility model uses a storage battery to power the transmission line, and the current is conducted to the anode plate and cathode plate through the transmission line, forming a cation electric field and an anion electric field in two regions respectively. This independent partition design significantly improves the deacidification efficiency, while ensuring the stability and controllability of the reaction. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of the present invention.

[0015] Figure 2 This is a three-dimensional structural diagram of the components of this utility model, including the feeding frame, glass plate, and battery.

[0016] Figure 3 This is a three-dimensional structural diagram of the partition, liquid guide tube, and guide seat of this utility model.

[0017] Figure 4 for Figure 3 Enlarged diagram of point A in the middle.

[0018] Figure 5 This is a three-dimensional structural diagram of the components of this utility model, including the stop block, U-shaped rod, and sponge pad.

[0019] Figure 6 This is a three-dimensional structural diagram of the transmission wheel, motor, and filter belt of this utility model.

[0020] Figure 7 This is a front view of the transmission wheel, filter belt, and frame of this utility model.

[0021] The above-mentioned attached drawings include the following reference numerals: 1. Frame, 2. Feeding frame, 3. Glass plate, 4. Battery, 5. Power transmission line, 6. Anode plate, 7. Cathode plate, 8. Filter frame, 9. Liquid outlet pipe, 10. Partition plate, 1001. Liquid guide pipe, 11. Guide seat, 12. Slide rod, 13. Dial, 14. Handwheel, 15. Positioning block, 16. Screw, 17. Rack, 18. Gear, 19. Speed ​​control plate, 20. Stop block, 21. U-shaped rod, 22. Sponge pad, 23. Elastic element, 24. Transmission wheel, 25. Motor, 26. Filter belt, 27. Discharge port. Detailed Implementation

[0022] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings. It should be understood that these descriptions are merely exemplary and not intended to limit the scope of this utility model. Furthermore, descriptions of well-known structures and technologies are omitted in the following description to avoid unnecessarily obscuring the concept of this utility model.

[0023] Example: An electrolytic deacidification device for fruit juice with high pulp content, such as... Figures 1-5As shown, the machine includes a frame 1, a feeding frame 2, a glass plate 3, a battery 4, power transmission lines 5, an anode plate 6, a cathode plate 7, a filter frame 8, a liquid outlet pipe 9, a partition 10, a liquid guide pipe 1001, a guide seat 11, and a slide rod 12. The feeding frame 2 is connected to the top right side of the frame 1 by screws. The glass plate 3 is connected to the top middle of the frame 1 by screws, which facilitates observation of the state and volume of the juice inside the frame. The battery 4 is installed on the front side of the frame 1 by screws. Power transmission lines 5 are connected to the left, right, and rear sides of the battery 4 by threaded terminals. The power transmission lines 5 pass through the front side wall and extend into the interior of the frame 1. The anode plate 6 and the cathode plate 7 are connected to the inner wall of the middle part of the frame 1 by screws. The two anode plates 6 are located directly to the right of the two cathode plates 7, and the anode plates 6 and cathode plates 7 are both set in an inclined state. All plates are designed with a left-high, right-low orientation to optimize the flow path of the juice and improve electrolysis efficiency. Each anode plate 6 and cathode plate 7 has a power transmission line 5 passing through its top and is in a conductive state. Each anode plate 6 and cathode plate 7 has a filter frame 8 installed in the middle of its middle section to separate the reaction process of the juice in different areas. Each of the four filter frames 8 has an ion exchange membrane independently installed in its partition layer to ensure that the ion exchange membranes in each partition layer are independent and do not interfere with each other. The bottom left side of the frame 1 is connected to and connected to a liquid outlet pipe 9, which is used to discharge the juice that has undergone deacidification treatment. The inner wall of the feeding frame 2 is connected to the front and rear sides of the partition plate 10 by screws. The left side of the partition plate 10 is connected to and connected to nine liquid guide pipes 1001 in a straight line. The bottom right side of the partition plate 10 is connected to a guide seat 11 by screws. The bottom of the guide seat 11 is slidably connected to a slide rod 12.

[0024] like Figure 1 , Figure 3 and Figure 4 As shown, it also includes a dial 13, a handwheel 14, a positioning block 15, a screw 16, a rack 17, a gear 18, and a speed regulating plate 19. The dial 13 is connected to the front side of the feeding frame 2 by screws. The handwheel 14 is rotatably connected to the middle of the dial 13. The positioning block 15 is keyed to the middle of the handwheel 14. The rear side of the positioning block 15 is in close contact with the front side of the dial 13. The rear end of the handwheel 14 passes through the dial 13 and the front wall of the feeding frame 2 and is keyed to the screw 16. The screw 16 is threadedly connected to the slide rod 12. Nine racks 17 are linearly arrayed and connected to the bottom of the slide rod 12. The right side wall of each of the nine liquid guide tubes 1001 is rotatably connected to a gear 18. Each of the nine gears 18 meshes with its corresponding rack 17. Each of the nine gears 18 is keyed to the left end of its corresponding liquid guide tube 1001 and the speed regulating plate 19 is located inside its corresponding liquid guide tube 1001.

[0025] like Figure 1 , Figures 5-7As shown, it also includes a stop block 20, a U-shaped rod 21, a sponge pad 22, an elastic element 23, a transmission wheel 24, a motor 25, and a filter belt 26. Each anode plate 6 and cathode plate 7 is slidably connected to the stop block 20 on both the front and rear sides. The middle of each stop block 20 is passed through by the U-shaped rod 21 and welded to the U-shaped rod 21. The right end of the U-shaped rod 21 protrudes from the right side wall of the unloading frame 2. Elastic elements 23 are glued to both the front and rear sides of the U-shaped rod 21. Each elastic element 23 is located at the unloading frame. On the right side of frame 2, a sponge pad 22 is glued to the right end of the U-shaped rod 21. The left and right sides of the frame 1 are asymmetrically connected to the drive wheels 24. The front side of the frame 1 is equipped with a motor 25 by screws. The output shaft of the motor 25 is keyed to the right drive wheel 24. A filter belt 26 is wound between the two drive wheels 24. The filter belt 26 is located inside the frame 1. The bottom right side of the filter belt 26 is always in close contact with the bottom of the frame 1. A discharge port 27 is opened on the bottom right side of the frame 1.

[0026] First, place the device horizontally in the designated work area. In the initial state, the speed control plate 19 is in a horizontal position, completely blocking the liquid outlet pipe 9. No substance can enter the material feeding frame 2 through the liquid outlet pipe 9. Therefore, the operator needs to turn the handwheel 14 clockwise. The handwheel 14 drives the screw 16 to rotate clockwise, thereby pushing the slide bar 12 to move backward. The rack 17 at the bottom of the slide bar 12 moves backward and drives the speed regulating plate 19 to rotate clockwise via the gear 18. At this time, the speed regulating plate 19 forms a certain angle with the inner wall of the outlet pipe 9, allowing the juice to flow out from the gap. After the angle of the speed regulating plate 19 is determined, the handwheel 14 is stopped, and the gear 18 also stops rotating. Next, the operator turns on the motor 25 and the battery 4. The battery 4 supplies power to the transmission line 5. The current is transmitted to the anode plate 6 and the cathode plate 7 through the transmission line 5. Each anode plate 6 and cathode plate 7 generates an electric field independently. The electric field of the anode plate 6 generates cations (such as H+), and the electric field of the cathode plate 7 generates anions (such as OH-). Then, the operator pours the juice that needs to be electrolyzed and deacidified into the top of the feeding frame 2. The juice flows through the speed regulating plate 19 and the inner wall of the outlet pipe 9. The juice flows into the frame 1 through the angle between the two plates. During the pouring process, the volume of juice inside the frame 1 should be observed through the glass plate 3 to ensure that the amount of juice is appropriate. When the poured juice comes into contact with the left anode plate 6 but does not exceed the left filter frame 8, the juice undergoes an oxidation reaction in the anode plate 6 area. The acidic substances in the juice (such as citric acid, malic acid, etc.) combine with the hydrogen ions (H+) generated by the anode, initially reducing the acidity and generating water or other low-acid compounds. After the juice in the anode plate 6 area has reacted for a period of time, continue to pour juice into the frame 1 so that the initially neutralized juice exceeds the filter frame 8 of the left anode plate 6 and flows into the two cathode plate 7 areas. At this time, the remaining acidic substances in the juice combine with the hydroxide ions (OH-) generated by the cathode to further complete the deacidification process.

[0027] After stopping the pouring of juice into the frame 1 and ensuring the juice has been deacidified, the operator first places the container directly below the outlet pipe 9 and the discharge port 27. Then, the battery 4 is turned off to stop power supply. Next, the U-shaped rod 21 is pulled to the right. The U-shaped rod 21 moves the stop block 20 to the right simultaneously, so that the stop block 20 no longer blocks the discharge port 27 below the anode plate 6 and cathode plate 7. The deacidified juice falls into the filter belt 26 and is filtered by the filter belt 26. Small molecules and liquids pass directly through the filter holes on the filter belt 26 and fall into the bottom of the frame 1. Because the bottom of the frame 1 is set in an inclined state, the deacidified juice flows through... The liquid flows into the container through the outlet pipe 9; at the same time, the large molecules produced during the deacidification process of the juice fall onto the filter belt 26, are transported to the bottom right side of the frame 1, and fall into another container through the discharge port 27. Finally, the two containers are moved to the designated area respectively; if electrolytic deacidification of the juice is not required, the operator rotates the handwheel 14 counterclockwise, the handwheel 14 drives the screw 16 to rotate counterclockwise, which in turn causes the slide bar 12 to drive the rack 17 to move forward, and the gear 18 drives the speed regulating plate 19 to rotate counterclockwise until the speed regulating plate 19 returns to the horizontal state, completely blocking the discharge port of the liquid guide pipe 1001.

[0028] The above embodiments are provided for those skilled in the art to implement or use the present invention. Those skilled in the art can make various modifications or changes to the above embodiments without departing from the inventive concept of the present invention. Therefore, the protection scope of the present invention is not limited to the above embodiments, but should be the maximum scope that conforms to the innovative features mentioned in the claims.

Claims

1. An electrolytic deacidification device for fruit juice with high pulp content, characterized in that, The machine includes a frame (1), a feeding frame (2), a glass plate (3), a battery (4), power transmission lines (5), an anode plate (6), a cathode plate (7), a filter frame (8), and an outlet pipe (9). The feeding frame (2) is fixed to one side of the top of the frame (1), and the glass plate (3) is fixed to the other side of the top of the frame (1). The battery (4) is fixed to one side of the frame (1). Power transmission lines (5) are fixed to the left, right, and rear sides of the battery (4), and the power transmission lines (5) extend into the interior of the frame (1) through one side wall. 1) An anode plate (6) and a cathode plate (7) are fixedly connected to the inner wall. The two anode plates (6) are located to the right of the two cathode plates (7). The anode plates (6) and cathode plates (7) are both set to an inclined state, that is, the anode plates (6) and cathode plates (7) are both higher on the left and lower on the right. Each anode plate (6) and cathode plate (7) is passed through by a power transmission line (5) on one side and is in a conductive state. Each anode plate (6) and cathode plate (7) is fixedly connected to a filter frame (8) in the middle. The bottom of the frame (1) is connected to and connected to an outlet pipe (9).

2. The electrolytic deacidification device for high pulp content fruit juice according to claim 1, characterized in that, It also includes a partition (10), a liquid guide tube (1001), a guide seat (11) and a slide rod (12). The partition (10) is fixed between the two sides of the inner wall of the feeding frame (2). At least three liquid guide tubes (1001) are arranged in a straight line and connected to one side of the partition (10). The guide seat (11) is fixed at the bottom of the partition (10). The slide rod (12) is slidably connected to one side of the guide seat (11).

3. The electrolytic deacidification device for high pulp content fruit juice according to claim 2, characterized in that, It also includes a dial (13), a handwheel (14), a positioning block (15), a screw (16), a rack (17), a gear (18), and a speed control plate (19). The dial (13) is fixed to one side of the feeding frame (2). The handwheel (14) is rotatably connected to the middle of the dial (13). The positioning block (15) is fixed to the middle of the handwheel (14). One side of the positioning block (15) is in close contact with one side of the dial (13). One end of the handwheel (14) passes through the dial (13) and the feeding frame (19). 2) A screw (16) is fixedly connected to one side wall. The screw (16) is threadedly connected to the slide rod (12). The bottom of the slide rod (12) is linearly arrayed and connected to at least three racks (17). Each liquid guide tube (1001) has a gear (18) rotatably connected to one side wall. Each gear (18) meshes with the corresponding rack (17). Each gear (18) has a speed regulating plate (19) fixedly connected to one end. Each speed regulating plate (19) is located inside its corresponding liquid guide tube (1001).

4. A device for electrolytic deacidification of high-pulp-content fruit juice according to claim 3, characterized in that, It also includes a stop block (20), a U-shaped rod (21), a sponge pad (22) and an elastic element (23). Each anode plate (6) and cathode plate (7) is slidably connected to a stop block (20) on both sides. The middle of each stop block (20) is passed through by a U-shaped rod (21) and fixed to the U-shaped rod (21). One end of the U-shaped rod (21) extends out of one side wall of the feeding frame (2). Elastic elements (23) are fixed to both sides of the U-shaped rod (21). Each elastic element (23) is located on the right side of the feeding frame (2). One end of the U-shaped rod (21) is fixed to a sponge pad (22).

5. A device for electrolytic deacidification of high-pulp-content fruit juice according to claim 4, characterized in that, It also includes a drive wheel (24), a motor (25) and a filter belt (26). The drive wheel (24) is asymmetrically rotated on both sides of the frame (1). The motor (25) is fixedly connected to one side of the frame (1). The output shaft of the motor (25) is fixedly connected to one of the drive wheels (24). The filter belt (26) is wound between the two drive wheels (24). The filter belt (26) is located inside the frame (1). The bottom right side of the filter belt (26) is always in close contact with the bottom inside the frame (1). A discharge port (27) is opened on one side of the bottom of the frame (1).

6. A device for electrolytic deacidification of high-pulp-content fruit juice according to claim 5, characterized in that, Each filter frame (8) has an ion exchange membrane independently installed in its partition.

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