Cooling structure of combined rubber crusher roller

The design of the combined rubber breaker roller cooling structure solves the problems of water pipe deposits and scale, achieving the effect of simplified maintenance and extended roller service life.

CN223832404UActive Publication Date: 2026-01-27XINGTAI WEIDUN MASCH EQUIP TECH CO LTD
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Patent Information

Application Number
CN202520119830.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-27
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

In existing rubber breaker rollers, after long-term use, water pipes are prone to deposits and scale buildup, leading to reduced cooling efficiency and high maintenance costs.

Method used

A combined roller cooling structure for a rubber breaker is designed. The connecting cover and connecting rod are separated by rotating bolts. Scaling is removed by scrapers and pull rods, and cooling is achieved through the cooperation of heat-conducting support blocks, connecting pipes and refrigeration compressors.

Benefits of technology

It simplifies the process of cleaning and replacing water pipes, reduces maintenance frequency, extends the service life of rollers, and lowers maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a cooling structure of a combined rubber crusher roller, belongs to the technical field of rubber crusher rollers, and aims to solve the problems that sediments and water scales are remained in a water pipe after the water pipe is used for a long time, and the water pipe is inconvenient to replace in a spiral groove. Through the bolt, the pull rod, the scraping plate and the limiting frame, the connecting cover and the connecting rod are separated by rotating the bolt, scale in the connecting pipe is hung out through the pull rod and the scraping plate, the interior of the connecting pipe is cleaned, the frequency of replacing the connecting pipe is reduced, when the connecting pipe needs to be replaced, the connecting pipe can be directly pulled out from the interior of the limiting frame, and operation is convenient. Installation can be achieved through reverse operation, operation is easy and convenient, the overall maintenance efficiency is improved, cold water is injected into the connecting pipe through the water inlet pipe, overall cooling of the heat conduction supporting block is achieved, the interior of the heat conduction supporting block is further cooled through the refrigeration compressor and the connecting cover, and therefore the rubber crusher roller is protected, and the overall service life is prolonged.
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Description

Technical Field

[0001] This utility model relates to the field of rubber breaker roller technology, and in particular to a cooling structure for a combined rubber breaker roller. Background Technology

[0002] Rubber, with its high toughness, plays a crucial role in modern rubber industry and road paving. Before use, it needs to be thoroughly broken down. With the rapid development of science and technology, the use of rubber is becoming more and more widespread to maximize its value. Rubber breaking is inseparable from rubber breaking machines, which mainly use rollers to break down rubber. During operation, the rollers need to repeatedly contact the rubber to break it down, which can easily lead to the rollers overheating and affecting their service life. Infrequent replacement increases costs and causes great inconvenience.

[0003] Chinese Patent Publication No. CN217856443U discloses a roller temperature precision adjustment device for a breaker roller, including a roller body with a hollow interior. A cold water tank and a circulating pump are respectively located at both ends of the roller body. A spirally coiled groove is provided on the inner wall of the roller body, and a water pipe is installed within the groove, connecting the cold water tank and the circulating pump. The advantage of this invention compared to existing technologies is that it can adaptively adjust and control the roller body temperature, achieving precise temperature control. However, existing technologies have the following drawbacks: During use, the breaker roller cools by circulating cold water through the water pipe inside the spiral groove. However, after long-term use, sediment and scale accumulate in the water pipe, making pipe replacement in the spiral groove cumbersome. Excessive sediment and scale buildup can negatively impact the overall cooling effect, resulting in high maintenance costs. Therefore, a combined cooling structure for the breaker roller needs to be designed to address these issues. Utility Model Content

[0004] The purpose of this utility model is to provide a cooling structure for the roller of a combined rubber breaker, so as to solve the problem mentioned in the background art that after long-term use, water pipes will have residual deposits and scale, and it is also inconvenient to replace water pipes in the spiral groove.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a cooling structure for a combined rubber-breaking machine roller, including a mounting cover, a connecting rod welded to one side of the mounting cover, and reinforcing ribs provided on the outer surface of the connecting rod. A limit frame is welded to the end of each reinforcing rib away from the connecting rod, and a heat-conducting support block is provided at the end of each limit frame away from the reinforcing rib. A roller body is provided outside the heat-conducting support block, and a connecting pipe is sleeved inside the limit frame. A scraper is provided inside the connecting pipe, and a pull rod is welded to one side of the scraper. A screw hole is provided inside the pull rod. The roller... A connecting cover is provided at the end of the main body away from the mounting cover. The connecting cover has a guide groove inside, and the guide groove is connected to the inside of the connecting pipe. The pull rod extends into the inside of the guide groove and is in contact with one side of the inner wall of the guide groove. A water inlet pipe is provided at the end of the connecting cover away from the roller body. Both the side of the mounting cover away from the roller body and the side of the connecting cover away from the roller body have connecting grooves. A bolt is threaded into the screw hole and passes through the inside of the connecting cover. A mounting groove is provided inside the connecting rod, and a refrigeration compressor is installed inside the mounting groove.

[0006] Preferably, the limiting frame has a rectangular cross-section, and the outer wall of the connecting tube is in close contact with the inner wall of the limiting frame.

[0007] Preferably, a positioning block is provided on the side of the connecting cover near the connecting rod, and a positioning groove is provided on one side of the connecting rod, and the positioning groove is engaged with the positioning block, and the size of the positioning block is adapted to the size of the positioning groove.

[0008] Preferably, both the mounting cover and the connecting cover are provided with heat dissipation holes, which are arranged in a circular array inside the mounting cover and the connecting cover, and the heat dissipation holes are all connected to the inside of the roller body.

[0009] Preferably, the heat-conducting support block, the limiting frame, and the reinforcing ribs are arranged in a cross shape on the outside of the connecting rod, and the outside of the heat-conducting support block is in close contact with the inner wall of the roller body.

[0010] Preferably, a sealing frame is provided on the side of the connecting cover near the connecting tube, and the sealing frame extends into the inside of the connecting tube, with the outer surface of the sealing frame tightly fitted to the inner wall of the connecting tube.

[0011] Preferably, the roller body has slots on both sides, and the mounting cover and the connecting cover are each provided with a locking block on the side near the roller body, with the slots and locking blocks engaging.

[0012] Compared with the prior art, the technical solution provided by this utility model has the following advantages:

[0013] By rotating the bolts, the connecting cover is separated from the connecting rod. The scale inside the connecting pipe is then removed using the pull rod and scraper, achieving internal cleaning and reducing the frequency of pipe replacement. When replacement is needed, the connecting pipe can be simply pulled out from inside the limiting frame; installation is done by reversing the operation. The operation is simple and convenient, improving overall maintenance efficiency. Cold water is injected into the connecting pipe through the inlet pipe to cool the heat-conducting support block. The refrigeration compressor and connecting cover further cool the interior of the heat-conducting support block, thus protecting the rubber-breaking machine roller and extending its overall service life. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 This is a three-dimensional cross-sectional structural diagram of the present invention;

[0016] Figure 2 This is a three-dimensional structural diagram of the limiting frame of this utility model;

[0017] Figure 3 This is a three-dimensional structural diagram of the scraper of this utility model;

[0018] Figure 4 This is a three-dimensional structural diagram of the present invention.

[0019] The reference numerals in the diagram are as follows: 1. Roller body; 2. Slot; 3. Block; 4. Mounting cover; 5. Scraper; 6. Connecting pipe; 7. Limiting frame; 8. Heat-conducting support block; 9. Connecting rod; 10. Connecting cover; 11. Guide groove; 12. Sealing frame; 13. Bolt; 14. Positioning block; 15. Positioning groove; 16. Screw hole; 17. Reinforcing rib; 18. Tie rod; 19. Heat dissipation hole; 20. Water inlet pipe; 21. Connecting groove; 22. Refrigeration compressor. Detailed Implementation

[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0021] To further understand the content of this utility model, a detailed description of this utility model will be provided in conjunction with the accompanying drawings.

[0022] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 This utility model discloses a cooling structure for a combined rubber-breaking machine roller, including a mounting cover 4. A connecting rod 9 is welded to one side of the mounting cover 4, and a reinforcing rib 17 is provided on the outer surface of the connecting rod 9. A limit frame 7 is welded to the end of the reinforcing rib 17 away from the connecting rod 9, and a heat-conducting support block 8 is provided at the end of the limit frame 7 away from the reinforcing rib 17. A roller body 1 is provided on the outer side of the heat-conducting support block 8, and a connecting pipe 6 is sleeved on the inner side of the limit frame 7. A scraper 5 is provided inside the connecting pipe 6, and a pull rod 18 is welded to one side of the scraper 5. A screw hole 16 is provided inside the pull rod 18. A cooling structure for the roller body 1 away from the mounting cover 4 is provided with a screw hole 16. A connecting cover 10 is provided, and a guide groove 11 is provided inside the connecting cover 10. The guide groove 11 is connected to the inside of the connecting pipe 6. The pull rod 18 extends into the inside of the guide groove 11 and is in contact with one side of the inner wall of the guide groove 11. A water inlet pipe 20 is provided at the end of the connecting cover 10 away from the roller body 1. A connecting groove 21 is provided on the side of the mounting cover 4 away from the roller body 1 and the side of the connecting cover 10 away from the roller body 1. A bolt 13 is threaded inside the screw hole 16 and passes through the inside of the connecting cover 10. A mounting groove is provided inside the connecting rod 9, and a refrigeration compressor 22 is provided inside the mounting groove.

[0023] The present invention will be further described below with reference to the embodiments. Example 1:

[0024] Combination Figure 1 , Figure 2 , Figure 3 and Figure 4 The limiting frame 7 has a rectangular cross-section. The outer wall of the connecting pipe 6 is tightly fitted to the inner wall of the limiting frame 7. The connecting cover 10 has a positioning block 14 on the side near the connecting rod 9. The connecting rod 9 has a positioning groove 15 on one side, and the positioning groove 15 is engaged with the positioning block 14. The size of the positioning block 14 is matched with the size of the positioning groove 15. The heat-conducting support block 8, the limiting frame 7, and the reinforcing rib 17 are all arranged in a cross shape on the outside of the connecting rod 9. The outside of the heat-conducting support block 8 is tightly fitted to the inner wall of the roller body 1. The connecting cover 10 has a sealing frame 12 on the side near the connecting pipe 6, and the sealing frame 12 extends into the inside of the connecting pipe 6. The outer surface of the sealing frame 12 is tightly fitted to the inner wall of the connecting pipe 6. The roller body 1 has slots 2 on both sides. The mounting cover 4 and the connecting cover 10 both have a locking block 3 on the side near the roller body 1. The slots 2 and the locking blocks 3 are engaged.

[0025] In this embodiment, when maintenance of the cooling structure is required, the bolt 13 is rotated to separate the bolt 13 from the connecting cover 10 and the heat dissipation hole 19, and the connecting cover 10 is separated from the connecting rod 9. By pulling the pull rod 18, the pull rod 18 drives the scraper 5 to move inside the connecting pipe 6, and the scale inside the connecting pipe 6 is hung out, thereby cleaning the inside of the connecting pipe 6 and reducing the frequency of replacement of the connecting pipe 6. When the connecting pipe 6 needs to be replaced, it can be directly pulled out from inside the limiting frame 7, and the installation can be carried out by reversing the operation. The operation is simple and convenient, and the overall maintenance efficiency is improved. Example 2:

[0026] Combination Figure 1 , Figure 2 and Figure 4 Both the mounting cover 4 and the connecting cover 10 are provided with heat dissipation holes 19 inside, and the heat dissipation holes 19 are arranged in a circular array inside the mounting cover 4 and the connecting cover 10, and the heat dissipation holes 19 are all connected to the inside of the roller body 1.

[0027] In this embodiment, the mounting cover 4, roller body 1, and connecting cover 10 are installed separately, which facilitates the replacement of parts of the combined rubber breaker roller and reduces the overall maintenance cost. Cold water is injected into the interior of the connecting pipe 6 through the water inlet pipe 20. With the help of the heat-conducting support block 8 and the reinforcing rib 17, the heat of the roller body 1 is transferred to the connecting pipe 6, thereby achieving overall cooling of the heat-conducting support block 8. By starting the refrigeration compressor 22, in conjunction with the connecting cover 10, the interior of the heat-conducting support block 8 is further cooled, thereby protecting the rubber breaker roller and extending its overall service life.

[0028] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0029] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cooling structure for a combined rubber crusher roller, comprising a mounting cover (4), characterized in that: A connecting rod (9) is welded to one side of the mounting cover (4), and a reinforcing rib (17) is provided on the outer surface of the connecting rod (9). A limit frame (7) is welded to the end of the reinforcing rib (17) away from the connecting rod (9), and a heat-conducting support block (8) is provided at the end of the limit frame (7) away from the reinforcing rib (17). A roller body (1) is provided on the outside of the heat-conducting support block (8). A connecting pipe (6) is sleeved on the inside of the limit frame (7). A scraper (5) is provided inside the connecting pipe (6), and a pull rod (18) is welded to one side of the scraper (5). A screw hole (16) is provided inside the pull rod (18). A connecting cover (10) is provided at the end of the roller body (1) away from the mounting cover (4). The interior of the roller (1) is provided with a guide groove (11), and the guide groove (11) is connected to the interior of the connecting pipe (6). The pull rod (18) extends into the interior of the guide groove (11) and the pull rod (18) is in contact with one side of the inner wall of the guide groove (11). The end of the connecting cover (10) away from the roller body (1) is provided with a water inlet pipe (20). The side of the mounting cover (4) away from the roller body (1) and the side of the connecting cover (10) away from the roller body (1) are both provided with connecting grooves (21). The screw hole (16) is threaded with a bolt (13), and the bolt (13) penetrates the interior of the connecting cover (10). The interior of the connecting rod (9) is provided with an installation groove, and the interior of the installation groove is provided with a refrigeration compressor (22).

2. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The limiting frame (7) has a rectangular cross-section, and the outer wall of the connecting pipe (6) is closely fitted with the inner wall of the limiting frame (7).

3. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The connecting cover (10) is provided with a positioning block (14) on the side near the connecting rod (9), and a positioning groove (15) is provided on one side of the connecting rod (9). The positioning groove (15) is engaged and connected with the positioning block (14). The size of the positioning block (14) is adapted to the size of the positioning groove (15).

4. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The mounting cover (4) and the connecting cover (10) are both provided with heat dissipation holes (19), and the heat dissipation holes (19) are arranged in a circular array inside the mounting cover (4) and the connecting cover (10), and the heat dissipation holes (19) are all connected to the inside of the roller body (1).

5. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The heat-conducting support block (8), the limiting frame (7), and the reinforcing rib (17) are arranged in a cross shape on the outside of the connecting rod (9), and the outside of the heat-conducting support block (8) is closely attached to the inner wall of the roller body (1).

6. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The connecting cover (10) is provided with a sealing frame (12) on the side near the connecting tube (6), and the sealing frame (12) extends into the inner side of the connecting tube (6). The outer surface of the sealing frame (12) is tightly fitted with the inner wall of the connecting tube (6).

7. The cooling structure of the combined rubber breaker roller according to claim 1, characterized in that: The roller body (1) is provided with slots (2) on both sides. The mounting cover (4) near the roller body (1) and the connecting cover (10) near the roller body (1) are both provided with blocks (3). The slots (2) and blocks (3) are engaged and connected.