Ceramic sand ball milling system

By using the design of airbags and arc-shaped bottom plates, the airflow is used to push the ceramic sand powder towards the filter screen, which solves the problem of frequent shutdowns for powder removal in ceramic sand ball mills, and realizes uninterrupted grinding and powder discharge, thus improving processing efficiency.

CN223832420UActive Publication Date: 2026-01-27QUZHOU SHENGBAO BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202520125105.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-27
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

Existing ceramic sand ball mills require frequent shutdowns to remove fine powder during grinding, resulting in low processing efficiency.

Method used

The design employs a combination of an airbag and an arc-shaped base plate. Airflow propels the ceramic sand powder inside the rotating drum toward the filter screen, achieving continuous grinding and powder discharge. The airbag and arc-shaped base plate continuously blow airflow, pushing the ceramic sand powder inside the rotating drum toward the filter screen. The fully ground powder passes through the filter screen and enters the collection bucket for discharge.

Benefits of technology

This technology enables the continuous removal of finely ground powder without stopping the ball mill, thus improving processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic sand ball-milling system which comprises an arc-shaped base, a ball-milling assembly is arranged at the upper end of the arc-shaped base, a driving assembly is arranged in the ball-milling assembly, the ball-milling assembly comprises two supporting seats, and the two supporting seats are symmetrically and fixedly connected to the upper surface of the arc-shaped base. According to the ceramic sand fine powder collecting device, air flow is continuously blown into the rotary drum through continuous extrusion of the air bag and the arc-shaped bottom plate, the air flow pushes ceramic sand fine powder in the rotary drum to move towards the filter screen, and the ceramic sand fine powder in the rotary drum can be collected through the filter screen. The completely ground fine powder can enter the collecting barrel through the filter screen and is discharged by the external discharging pipe, and the ground fine powder can be taken out under the condition that the ball mill is not stopped, so that the ball mill can continuously perform ball milling work, and the efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of ball milling technology, specifically a ceramic sand ball milling system. Background Technology

[0002] Ball milling is a grinding method that uses a grinding medium to crush materials through impact, compression, and friction. In this process, grinding balls, which are given kinetic energy, move at high speed in a sealed container and collide with the material, causing the material to break down into smaller particles after being impacted, thereby achieving the effect of fine grinding.

[0003] Existing glass tiles are made by pressing and firing ceramic sand as raw material. The ceramic sand raw material needs to be ground into fine powder to ensure the stable quality of the fired material. The existing ceramic sand fine powder raw material is produced by ball milling. When grinding fine powder material, the ball mill needs to periodically remove the fine powder inside and stop the operation of the ball mill, which makes it impossible for the ball mill to continuously grind the raw material, resulting in low processing efficiency. Utility Model Content

[0004] The purpose of this invention is to provide a ceramic sand ball milling system to solve the technical problem of low processing efficiency during downtime maintenance.

[0005] To achieve the above objectives, this utility model provides the following technical solution:

[0006] A ceramic sand ball milling system includes an arc-shaped base, a ball milling assembly is disposed at the upper end of the arc-shaped base, and a drive assembly is disposed inside the ball milling assembly.

[0007] The ball mill assembly includes two support bases, which are symmetrically fixedly connected to the upper surface of an arc-shaped base. Support cylinders are rotatably connected to the upper sidewalls of both support bases. A common rotating cylinder is fixedly connected to one end of each support cylinder. A collection bucket is snapped into the inside of one support cylinder. Two fixing plates are symmetrically fixedly connected to the inner wall of the collection bucket. A common filter screen is movably fitted onto the surfaces of the two fixing plates. A toggle plate is fixedly connected to the inner wall of the rotating cylinder. Two air pipes are symmetrically embedded in the inner wall of the rotating cylinder. Two air bladders are symmetrically fixedly connected to the outer wall of the rotating cylinder. A spring is fixedly connected to the center of the inner wall of each air bladder. An air inlet valve is embedded in the inner wall of each air bladder. The two air pipes are connected to the two air bladders respectively.

[0008] As a preferred embodiment of this utility model, the drive assembly includes four fixed columns, which are symmetrically fixedly connected to the inner wall of the rotating drum. Two snap rings are fixedly connected to the other end of each of the four fixed columns. The same rotating shaft is inserted into the inside of the two snap rings, and two fixing strips are symmetrically fixedly connected to the outer wall of the rotating shaft.

[0009] As a preferred embodiment of this utility model, both fixing plates extend to the outside of the collection bucket, and the side walls of both fixing plates correspond to the surface of the actuating plate.

[0010] As a preferred embodiment of this utility model, the length of the spring is longer than the distance between the rotating cylinder and the arc-shaped base, and the arc surface of the arc-shaped base is oriented upwards.

[0011] As a preferred embodiment of this utility model, a cover ring is inserted into the surface of one end of the rotating shaft, and the other end of the rotating shaft passes through the filter screen and is inserted into the bottom inner wall of the collection bucket.

[0012] Compared with the prior art, the ceramic sand ball milling system provided by this utility model has the following advantages: by continuously squeezing the airbag and the arc-shaped bottom plate, airflow is continuously blown into the inside of the rotating drum. The airflow pushes the ceramic sand fine powder in the rotating drum to move towards the filter screen. The fully ground fine powder will pass through the filter screen into the collection bucket and be discharged by the external discharge pipe. The ground fine powder can be taken out without stopping the ball mill, so that the ball mill can carry out ball milling work without interruption, thereby improving processing efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only examples of embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 This is a schematic diagram of the structure of an embodiment of the present utility model;

[0015] Figure 2 This is a cross-sectional view of an embodiment of the present utility model. Figure 1 ;

[0016] Figure 3 This is a cross-sectional view of an embodiment of the present utility model. Figure 2 ;

[0017] Figure 4 This is a schematic diagram of the structure of the collection bucket in an embodiment of this utility model;

[0018] Figure 5 This is a schematic diagram of the filter screen in an embodiment of the present invention.

[0019] Reference numerals: 1. Arc-shaped base; 2. Ball mill assembly; 21. Support base; 22. Support cylinder; 23. Rotating cylinder; 24. Collection bucket; 25. Fixing plate; 26. Filter screen; 27. Actuating plate; 28. Air pipe; 29. ​​Airbag; 210. Spring; 211. Air inlet valve; 3. Drive assembly; 31. Fixing column; 32. Snap-fit ​​ring; 33. Rotating shaft; 34. Fixing strip; 35. Cover ring. Detailed Implementation

[0020] To make the objectives, technical solutions, and advantages of the embodiments of the present invention clearer, the embodiments of the present invention will be further described in detail below with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are only for explaining the present invention and are not intended to limit the present invention.

[0021] In the description of the embodiments of the present invention, it should be understood that the terms "upper", "lower", "front", "rear", "inner", "outer", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings. They are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on the embodiments of the present invention.

[0022] In the description of the embodiments of the present invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation", "connection" and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, an integral connection, or a detachable connection; they can refer to the internal connection of two components; they can refer to a direct connection or an indirect connection through an intermediate medium. For those skilled in the art, the specific meaning of the above terms in the embodiments of the present invention should be understood according to the specific circumstances.

[0023] See Figure 1-5 As shown in the figure, a ceramic sand ball milling system according to an embodiment of the present invention includes an arc-shaped base 1, a ball milling component 2 is provided at the upper end of the arc-shaped base 1, and a drive component 3 is provided inside the ball milling component 2.

[0024] The ball mill assembly 2 includes two support bases 21, which are symmetrically fixedly connected to the upper surface of the arc-shaped base 1. Support cylinders 22 are rotatably connected to the upper sidewalls of both support bases 21. A common rotating cylinder 23 is fixedly connected to one end of each support cylinder 22. A collection bucket 24 is snapped into the inside of one support cylinder 22. Two fixing plates 25 are symmetrically fixedly connected to the inner wall of the collection bucket 24. A common filter screen 26 is movably fitted onto the surface of the two fixing plates 25. A toggle plate 27 is fixedly connected to the inner wall of the rotating cylinder 23. Two air pipes 28 are symmetrically embedded in the inner wall of the rotating cylinder 23. A symmetrically fixed... There are two airbags 29, and springs 210 are fixedly connected to the center of the inner wall of each airbag 29. Air inlet valves 211 are embedded in the inner wall of each airbag 29. Two air pipes 28 are connected to the two airbags 29 respectively. The rotating airbags 29 will squeeze against the arc-shaped base 1. The airbags 29 are squeezed by the arc-shaped base 1 and airflow is injected into the rotating drum 23 through the air pipes 28. The airflow is continuously blown into the rotating drum 23 through the continuous squeezing of the airbags 29 and the arc-shaped base plate. The airflow pushes the ceramic sand powder in the rotating drum 23 to move towards the filter screen 26. The completely ground fine powder will pass through the filter screen 26 and enter the collection bucket 24 and be discharged by the external discharge pipe.

[0025] See Figure 1-3 As shown, the drive assembly 3 includes four fixed posts 31, which are symmetrically fixedly connected to the inner wall of the rotating drum 23. Two snap rings 32 are fixedly connected to the other end of the four fixed posts 31 respectively. The same rotating shaft 33 is inserted into the inside of the two snap rings 32. Two fixing strips 34 are symmetrically fixedly connected to the outer wall of the rotating shaft 33. The rotating shaft 33 is driven to rotate by an external drive motor. When the rotating shaft 33 rotates, it drives the fixing strips 34 to rotate. The fixing strips 34 drive the snap rings 32 to rotate. The snap rings 32 drive the rotating drum 23 to rotate through the fixed posts 31. When the rotating drum 23 rotates, it drives the airbag 29 and the actuating plate 27 to rotate.

[0026] See Figure 4 As shown, both fixed plates 25 extend to the outside of the collection bucket 24, and the side walls of both fixed plates 25 correspond to the surface of the actuating plate 27, so that the actuating plate 27 hits the fixed plate 25 during rotation, causing the fixed plate 25 to vibrate.

[0027] The length of the spring 210 is longer than the distance between the rotating cylinder 23 and the arc-shaped base 1. The arc surface of the arc-shaped base 1 is set upward so that the airbag leaving the arc-shaped base 1 can be supported again by the spring 210, so that the airbag 29 will be squeezed every time it comes into contact with the arc-shaped base 1.

[0028] A cover ring 35 is inserted into one end of the rotating shaft 33, and the other end of the rotating shaft 33 passes through the filter screen 26 and is inserted into the bottom inner wall of the collection bucket 24. The cover ring 35 blocks the support cylinder 22 away from the collection bucket 24, preventing fine powder from being scattered through the support cylinder 22, so that the fine powder can only be discharged from the rotating cylinder 23 through the collection bucket 24.

[0029] In this embodiment of the invention, the rotating shaft 33 is connected to the output shaft of an external drive motor, and the discharge pipe is inserted into the collection bucket 24. The external drive motor drives the rotating shaft 33 to rotate, which in turn drives the fixing strip 34 to rotate. The fixing strip 34 drives the snap ring 32 to rotate, and the snap ring 32 drives the rotating drum 23 to rotate via the fixing post 31. When the rotating drum 23 rotates, it drives the airbag 29 and the actuating plate 27 to rotate. At this time, the cover ring 35 is pulled away from the surface of the support cylinder 22, and ceramic sand raw material and grinding balls are fed into the rotating drum 23 through the support cylinder 22. The grinding balls compress the ceramic sand raw material as the rotating drum 23 rotates, compressing the ceramic sand raw material into fine powder. At the same time, the rotating airbag 29 will compress against the arc-shaped base 1. The airbag 29 is compressed by the arc-shaped base 1. Airflow is injected into the rotating drum 23 through the air pipe 28, and then the air bag 29 is supported by the spring 210. Air is then injected into the air bag 29 again through the air inlet valve 211. The airflow is continuously blown into the rotating drum 23 by the continuous compression of the air bag 29 and the arc-shaped bottom plate. The airflow pushes the ceramic sand powder in the rotating drum 23 towards the filter screen 26. The fully ground fine powder will pass through the filter screen 26 and enter the collection bucket 24 and be discharged by the external discharge pipe. The rotating actuating plate 27 will collide with the fixed plate 25. The collision will cause the fixed plate 25 to vibrate. The vibration is transmitted to the surface of the filter screen 26 and will shake out the stuck fine powder, preventing the filter screen 26 from clogging. In this way, the ground fine powder can be taken out without stopping the ball mill, so that the ball mill can carry out ball milling work without interruption, thereby improving the grinding efficiency of the ball mill.

[0030] The foregoing has shown and described the basic principles of the present invention. The above are merely preferred embodiments of the present invention and are not intended to limit the present invention. The above embodiments and descriptions in the specification are only illustrative of the principles of the present invention. Any modifications, equivalent substitutions, and improvements made within the scope of the present invention without departing from the scope of the present invention should be included within the protection scope of the present invention.

Claims

1. A ceramic sand ball milling system, comprising an arc-shaped base (1), wherein a ball milling assembly (2) is provided at the upper end of the arc-shaped base (1), and a drive assembly (3) is provided inside the ball milling assembly (2). Its features are: The ball mill assembly (2) includes two support seats (21), which are symmetrically fixedly connected to the upper surface of the arc-shaped base (1). Support cylinders (22) are rotatably connected to the upper sidewalls of both support seats (21). One end of each support cylinder (22) is fixedly connected to the same rotating cylinder (23). A collection bucket (24) is snapped into the inside of one support cylinder (22). Two fixing plates (25) are symmetrically fixedly connected to the inner wall of the collection bucket (24). The same filter screen (26) is movably sleeved on the surface. A toggle plate (27) is fixedly connected to the inner wall of the rotating cylinder (23). Two air tubes (28) are symmetrically embedded on the inner wall of the rotating cylinder (23). Two air bags (29) are symmetrically fixedly connected to the outer wall of the rotating cylinder (23). A spring (210) is fixedly connected to the center of the inner wall of each of the two air bags (29). An air inlet valve (211) is embedded on the inner wall of each of the two air bags (29). The two air tubes (28) are respectively connected to the two air bags (29).

2. The ceramic sand ball milling system according to claim 1, characterized in that: The drive assembly (3) includes four fixed posts (31), which are symmetrically fixedly connected to the inner wall of the rotating drum (23). The other ends of the four fixed posts (31) are respectively fixedly connected to two snap rings (32). The same rotating shaft (33) is inserted into the inside of the two snap rings (32). Two fixing strips (34) are symmetrically fixedly connected to the outer wall of the rotating shaft (33).

3. The ceramic sand ball milling system according to claim 1, characterized in that: Both of the fixing plates (25) extend to the outside of the collection bucket (24), and the sidewalls of both fixing plates (25) correspond to the surface of the actuating plate (27).

4. The ceramic sand ball milling system according to claim 1, characterized in that: The length of the spring (210) is longer than the distance between the rotating cylinder (23) and the arc-shaped base (1), and the arc surface of the arc-shaped base (1) is set upward.

5. A ceramic sand ball milling system according to claim 1, characterized in that: A cover ring (35) is inserted into one end of the rotating shaft (33), and the other end of the rotating shaft (33) is inserted into the bottom inner wall of the collection bucket (24) through the filter screen (26).