Iron removal device for producing ultra-white glass raw materials
By designing a ">" shaped screening box and an iron removal device with expanded gaps between electromagnetic columns, multiple iron removals and accelerated material feeding of glass raw materials were achieved, solving the problem of low efficiency of existing iron removal devices and improving the iron removal efficiency in the production of ultra-clear glass.
Patent Information
- Application Number
- CN202423304309.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-31
AI Technical Summary
While existing iron removal equipment improves the iron removal effect of glass raw materials, it limits the transportation efficiency of glass raw materials and makes it difficult to simultaneously meet the needs of ultra-clear glass production for low iron control and efficient iron removal.
Design an iron removal device for producing ultra-white glass raw materials. The device uses a first screening box and a second screening box in the shape of ">". The gap between the electromagnetic columns inside the screening box increases from top to bottom. The screening box is driven by a linkage transmission assembly to move in an elliptical trajectory to achieve multiple iron removal and vibratory material discharge.
While ensuring the iron removal effect, it improves the feeding speed and iron removal efficiency of glass raw materials, meeting the low iron control requirements of ultra-clear glass production.
Smart Images

Figure CN223832511U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of iron removal technology for ultra-clear glass, specifically an iron removal device for producing ultra-clear glass raw materials. Background Technology
[0002] In the field of float glass production, in order to improve the color of the glass and further reduce the introduction of iron into the raw material system, strengthening the iron removal of raw materials is a necessary technological development requirement in float glass production. This is especially true for the low iron control required for the production of ultra-clear glass, which is even more stringent. Existing iron removal devices use magnetic components for adsorption and iron removal. The narrow spacing between adjacent magnetic components can improve the iron removal effect of the glass raw materials passing through them, but it also limits the transportation efficiency of the glass raw materials. Therefore, an iron removal device for producing ultra-clear glass raw materials is proposed. Utility Model Content
[0003] The purpose of this invention is to provide an iron removal device for producing ultra-white glass raw materials. The sieve box of this device has several sets of electromagnetic columns with the gaps between them gradually increasing from top to bottom. This further ensures the iron removal effect while increasing the drop speed of the glass raw materials after iron removal by several electromagnetic columns, thereby improving the iron removal efficiency.
[0004] To achieve the above objectives, this utility model provides the following technical solution: an iron removal device for producing ultra-white glass raw materials, comprising: a recovery base; a first sieve box and a second sieve box disposed on the recovery base for iron removal from the glass raw materials, the first sieve box and the second sieve box having the same structure and forming an overall ">" shape, the outlet of the first sieve box being located directly above the inlet of the second sieve box; the first sieve box including a support, and a plurality of linkage transmission assemblies disposed on the support, and further including a sieve box body disposed on the plurality of linkage transmission assemblies for vibrating and discharging the glass raw materials; wherein, the sieve box body includes a mounting frame, a plurality of sets of electromagnetic columns disposed inside the mounting frame, and the gap between the plurality of sets of electromagnetic columns gradually increases from top to bottom.
[0005] Preferably, the sidewall of the mounting frame is trapezoidal, and its height and the height of the several sets of electromagnetic columns increase sequentially from top to bottom.
[0006] Preferably, each group of electromagnetic columns is arranged at equal intervals inside the mounting frame.
[0007] Preferably, a power supply component is provided at the bottom of the mounting frame.
[0008] Preferably, the support includes a horizontal plate and a plurality of vertical plates disposed on the horizontal plate, wherein the height of the plurality of vertical plates decreases sequentially, and the linkage transmission assembly is disposed on two adjacent vertical plates.
[0009] Preferably, the linkage transmission assembly includes two sets of symmetrically distributed transmission rod assemblies; each set of transmission rod assemblies includes two mounting blocks fixed to the top of two vertical plates, and the two mounting blocks are respectively provided with a drive short rod and a transmission long rod via pins rotatably mounted on them; and a connecting rod, the connecting rod consisting of a straight rod section and a forked section near the drive short rod end, wherein the two ends of the straight rod section of the connecting rod are rotatably mounted to the drive short rod and the transmission long rod respectively, and the forked section is rotatably mounted with a mounting component, the top of the mounting component being fixedly connected to the mounting frame; it also includes a motor disposed on the mounting block near the drive short rod side, and the motor is fixed to the pin on the mounting block near the drive short rod side.
[0010] Preferably, the recycling base includes a base, a cavity disposed within the base, a recycling frame that can be pulled out laterally within the cavity for receiving glass raw materials after iron removal by the second screening box; and a mounting frame fixed to the base above the cavity, wherein the first screening box and the second screening box are respectively fixed to the mounting frame and the side of the base away from the cavity.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] This invention utilizes a first and a second sieve box arranged in a ">" shape to achieve multiple iron removal processes for glass raw materials. Simultaneously, the sieve boxes not only complete iron removal and vibratory material feeding via an elliptical trajectory, but the gaps between several sets of electromagnetic columns within the sieve boxes also gradually increase from top to bottom. This further ensures the iron removal effect while increasing the material feeding speed of the glass raw materials after iron removal by the electromagnetic columns, thereby improving the iron removal efficiency. Attached Figure Description
[0013] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;
[0014] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;
[0015] Figure 3 This is a third-view three-dimensional structural diagram of the present invention;
[0016] Figure 4 This is a front view structural diagram of the present utility model;
[0017] Figure 5 for Figure 2 A partially enlarged structural diagram;
[0018] Figure 6 This is an enlarged structural diagram of the sieving box.
[0019] In the diagram: 111, base; 112, cavity; 113, recycling frame; 114, mounting bracket; 211, horizontal plate; 212, vertical plate; 311, mounting block; 312, drive rod; 313, transmission rod; 314, connecting rod; 315, mounting component; 316, motor; 411, mounting frame; 412, electromagnetic column; 413, power supply assembly. Detailed Implementation
[0020] In the description of this utility model, it should be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. The various embodiments of this utility model are described in detail below with reference to the accompanying drawings.
[0021] Please see Figures 1 to 6 The present invention preferably provides the following technical solution: an iron removal device for producing ultra-white glass raw materials, comprising: a recovery base; a first sieve box and a second sieve box disposed on the recovery base for removing iron from the glass raw materials, the first sieve box and the second sieve box having the same structure and forming an overall ">" shape, the outlet of the first sieve box being located directly above the inlet of the second sieve box; the first sieve box including a support and several linkage transmission components disposed on the support, and also including a sieve box body disposed on the several linkage transmission components for vibrating and dropping the glass raw materials; wherein, the sieve box body includes a mounting frame 411, several sets of electromagnetic columns 412 disposed inside the mounting frame 411, and the gap between the several sets of electromagnetic columns 412 increasing sequentially from top to bottom.
[0022] Combination Figure 1-4 It can be seen that the first and second screening boxes, which are structurally identical and are installed on the recycling station, are in the shape of ">", as shown in the specific reference. Figure 4 Furthermore, the outlet of the first screening box is located directly above the inlet of the second screening box, thereby realizing the primary and secondary iron removal processes of the glass raw material in sequence and ensuring the iron removal effect of the glass raw material.
[0023] To improve the efficiency of the device, the first screening box is taken as an example, combined with... Figure 3 The screening box where the first screening box is located is set on several linkage transmission components on the support. Here, the linkage transmission components can drive the screening box to move in an elliptical trajectory, realizing the iron removal and vibration dropping process of the glass raw material on the screening box.
[0024] Meanwhile, the gaps between the several groups of electromagnetic columns 412 containing the sieve box gradually increase from top to bottom, combined with... Figure 2 ,3 As shown in Figure 6, this design, combined with the first screening box in an inclined state, has the electromagnetic columns 412 near the end in a loose state, which can accelerate the feeding process of the glass raw material after iron removal by several electromagnetic columns 412, while the dense electromagnetic columns 412 at the beginning ensure the iron removal effect.
[0025] Therefore, this device achieves multiple iron removal processes for glass raw materials through a first and second sieve box in the shape of ">". At the same time, the sieve box bodies where the first and second sieve boxes are located not only complete iron removal and vibrating material feeding with an elliptical trajectory, but the gaps between the several sets of electromagnetic columns 412 where the sieve box bodies are located also expand from top to bottom. This further ensures the iron removal effect while increasing the feeding speed of the glass raw materials after iron removal by the several electromagnetic columns 412, thereby improving the iron removal efficiency.
[0026] Furthermore, the side wall of the mounting frame 411 is trapezoidal, and its height, along with the height of several sets of electromagnetic columns 412, increases sequentially from top to bottom.
[0027] Combination Figure 3 As shown, the electromagnetic columns 412 at the end of the design are relatively high, which can cover the running trajectory of the glass raw material in the final stage of accelerated feeding as much as possible, thus ensuring the iron removal effect.
[0028] Furthermore, each group of electromagnetic columns 412 is equidistantly arranged inside the mounting frame 411, combined with... Figure 6 As shown, this ensures the uniformity of iron removal by the device.
[0029] Furthermore, a power supply assembly 413 is provided at the bottom of the mounting frame 411, combined with... Figure 4 As shown, the control structure can be used to switch the electromagnetic column 412 on and off. The power supply component 413 is a mature existing technology, and its structure will not be described in detail here.
[0030] Furthermore, the support includes a horizontal plate 211 and several vertical plates 212 disposed on the horizontal plate 211, wherein the height of the vertical plates 212 decreases sequentially, and the linkage transmission assembly is disposed on two adjacent vertical plates 212, in combination with... Figure 2 , 4 As shown, this design enables the sieve box to be installed at an angle.
[0031] Furthermore, the linkage transmission assembly includes two sets of symmetrically distributed transmission rod assemblies; each set of transmission rod assemblies includes two mounting blocks 311 fixed to the top of the two vertical plates 212, and the two mounting blocks 311 are respectively provided with a drive short rod 312 and a transmission long rod 313 via pins rotatably mounted on them; and a connecting rod 314, which consists of a straight rod section and a forked section near the end of the straight rod section close to the drive short rod 312, wherein the two ends of the straight rod section of the connecting rod 314 are rotatably mounted to the drive short rod 312 and the transmission long rod 313 respectively, and the forked section is rotatably mounted with a mounting member 315, the top of the mounting member 315 being fixedly connected to the mounting frame 411; it also includes a motor 316 disposed on the mounting block 311 near the drive short rod 312, and the motor 316 is fixed to the pin on the mounting block 311 near the drive short rod 312.
[0032] Combination Figure 3 , 4 As shown in Figure 5, two sets of transmission rod assemblies are symmetrically distributed and connected to both sides of the mounting frame 411. The connecting rod 314, where each set of transmission rod assemblies is located, has its straight section rotatably mounted to the drive short rod 312 and the transmission long rod 313, respectively. Its bifurcated section is rotatably mounted with a mounting piece 315, the top of which is fixedly connected to the mounting frame 411. Therefore, when the drive short rod 312 rotates, the transmission long rod 313 deflects back and forth. Specifically, [the specific combination...] Figure 5 Since the transmission rod 313 is longer than the drive rod 312, and the forked section of the connecting rod 314 is located at the end of the straight rod section near the drive rod 312, when the drive rod 312 rotates through the motor 316, the mounting part 315 and the mounting frame 411 connected to the mounting part 315 rotate in an arc trajectory, realizing the vibration dropping of the mounting frame 411 and the full magnetization process of the electromagnetic column 412.
[0033] Specifically Figure 5 When the short drive rod 312 rotates counterclockwise, it pulls the long drive rod 313 to deflect counterclockwise. During this process, the mounting part 315 rotates counterclockwise, and the rotation trajectory is elliptical.
[0034] Furthermore, the recycling base includes a base 111, a cavity 112 disposed within the base 111, a recycling frame 113 that can be pulled out laterally within the cavity 112 for receiving glass raw materials after iron removal by the second screening box; and a mounting frame 114 fixed to the base 111 above the cavity 112, wherein the first screening box and the second screening box are respectively fixed to the mounting frame 114 and the side of the base 111 away from the cavity 112.
[0035] The first and second screening boxes are respectively fixed to the mounting frame 114 and the base 111 on the side away from the cavity 112, and combined. Figure 1 , 2As shown in Figure 3, the outlet below the second screening box is aligned with the opening of the recycling frame 113 inside the cavity 112, realizing the centralized recycling of glass raw materials after iron removal. At the same time, after the glass raw materials are recycled after iron removal, due to the pull-out function of the recycling frame 113, when the raw materials are recycled, the recycling frame 113 is pulled out and the power supply component 413 is de-energized, so the iron adsorbed on the first and second screening boxes falls further to the bottom of the cavity 112 for collection.
[0036] In this utility model, unless otherwise explicitly specified and limited, the terms "installation", "connection", "fixation" and other terms should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral part. There are various ways to install detachably, such as by using a plug-in and snap-fit method, or by using a bolt connection, etc.
[0037] The above description of the specific embodiments of this utility model is only used to further illustrate this utility model and should not be construed as limiting the scope of protection of this utility model. Any non-essential improvements and adjustments made to this utility model by technical engineers based on the above description of the utility model shall fall within the scope of protection of this utility model.
Claims
1. An iron removal device for producing ultra-clear glass raw materials, characterized in that, include: Recycling station; A first sieve box and a second sieve box for removing iron from glass raw materials are provided on the recycling seat. The first sieve box and the second sieve box have the same structure and are in the shape of ">". The outlet of the first sieve box is located directly above the inlet of the second sieve box. The first screening box includes a support, and several linkage transmission assemblies disposed on the support, and a screening box body disposed on the several linkage transmission assemblies for vibrating and feeding glass raw materials. The sieving box includes a mounting frame (411), a number of electromagnetic columns (412) inside the mounting frame (411), and the gap between the number of electromagnetic columns (412) increases from top to bottom.
2. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: The side wall of the mounting frame (411) is trapezoidal, and its height and the height of the several sets of electromagnetic columns (412) increase sequentially from top to bottom.
3. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: Each set of electromagnetic columns (412) is arranged at equal intervals inside the mounting frame (411).
4. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: A power supply assembly (413) is provided at the bottom of the mounting frame (411).
5. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: The support includes a horizontal plate (211) and a plurality of vertical plates (212) disposed on the horizontal plate (211), wherein the height of the plurality of vertical plates (212) decreases sequentially, and the linkage transmission assembly is disposed on two adjacent vertical plates (212).
6. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: The linkage drive assembly includes two sets of symmetrically distributed drive rod assemblies. Each set of transmission rod assemblies includes two mounting blocks (311) fixed to the top of two vertical plates (212), and the two mounting blocks (311) are respectively provided with a drive short rod (312) and a transmission long rod (313) via a pin that is rotatably mounted on them; And a connecting rod (314), the connecting rod (314) is composed of a straight rod section and a forked section near the end of the straight rod section close to the drive short rod (312), wherein the two ends of the straight rod section of the connecting rod (314) are rotatably installed with the drive short rod (312) and the transmission long rod (313) respectively, and the forked section is rotatably installed with an installation part (315), the top of the installation part (315) is fixedly connected to the mounting frame (411); It also includes a motor (316) mounted on a mounting block (311) near the drive rod (312), and the motor (316) is fixed to a pin on the mounting block (311) near the drive rod (312).
7. The iron removal device for producing ultra-clear glass raw materials according to claim 1, characterized in that: The recycling station includes a base (111) and a cavity (112) provided in the base (111). The cavity (112) is provided with a recycling frame (113) that can be pulled out laterally, for receiving glass raw materials after iron removal by the second screening box. And a mounting bracket (114) fixed on the base (111) above the cavity (112), wherein the first sieve box and the second sieve box are respectively fixed on the mounting bracket (114) and the side of the base (111) away from the cavity (112).