High-pressure sand remover easy to assemble

By employing structures such as mounting rings, support plates, and rotating rings in the high-pressure desander, rapid fixation of the hydrocyclone is achieved, solving the problem of long assembly time, improving production efficiency, and reducing maintenance costs.

CN223832536UActive Publication Date: 2026-01-27SICHUAN HUIBAIMIN PETROCHEM MACHINERY MFG
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Patent Information

Application Number
CN202520128306.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-20
Publication Date
2026-01-27
Estimated Expiration
2035-01-20

AI Technical Summary

Technical Problem

The assembly process of existing high-pressure sand separators is time-consuming, resulting in low production efficiency.

Method used

The inner wall of the cylinder is equipped with an installation ring, and the support plate is equipped with a hydrocyclone and a rotating ring. The hydrocyclone is quickly fixed by means of a top rod, spring and positioning plate, which reduces welding time.

Benefits of technology

It simplifies the assembly process of the high-pressure sand separator, shortens production time, improves assembly efficiency, and facilitates the disassembly and maintenance of the hydrocyclone, thus reducing maintenance costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

A high-pressure sand remover easy to assemble comprises a barrel and a sand removing assembly. A mounting ring is arranged on the inner wall of the cylinder; the sand removing assembly comprises a supporting plate which is arranged in the cylinder and mounted on the mounting ring, a plurality of hydrocyclones which are vertically arranged at intervals in the circumferential direction are arranged on the supporting plate in a penetrating mode, clamping plates are arranged on the circumferential sides of the hydrocyclones and used for abutting against the top face of the supporting plate, a rotating ring rotating around the central axis of the supporting plate is arranged on the supporting plate, and a plurality of positioning plates are arranged on the inner side of the rotating ring; during application, the positioning plate abuts against the top face of the clamping plate. A plurality of vertically-through mounting holes are formed in the top face of the mounting ring in the circumferential direction, a plurality of connecting blocks are arranged on the bottom face of the supporting plate in the circumferential direction, and the connecting blocks are arranged in the mounting holes in a penetrating mode. A plurality of protruding plates are arranged on the bottom face of the mounting ring in the circumferential direction, ejector rods penetrate through the protruding plates, positioning holes are formed in the side faces of the connecting blocks, and one ends of the ejector rods penetrate through the positioning holes. And assembly is convenient, the production time is shortened, the efficiency is improved, and high practicability is achieved.
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Description

Technical Field

[0001] This utility model relates to the field of natural gas equipment technology, and in particular to an easy-to-assemble high-pressure sand remover. Background Technology

[0002] During the extraction, processing, and transportation of natural gas, some solid particles, such as sand, soil, and construction residues, may be mixed in. When natural gas is transported under high pressure, these particles flow with the gas through critical equipment such as valves, instruments, and compressors, causing corrosion and wear to the core components of these devices. Therefore, high-pressure desanders are typically used to remove these solid particles. As an important component in natural gas-related equipment, a high-pressure desander mainly consists of a cylinder and internal components such as hydrocyclones and filters. There are usually multiple hydrocyclones. In current technology, when manufacturing high-pressure desanders, multiple hydrocyclones are typically welded directly onto a steel plate and then fixed into the cylinder, usually by welding. This assembly process is time-consuming. Utility Model Content

[0003] In view of the shortcomings of the above-mentioned prior art, this application provides an easy-to-assemble high-pressure sand separator, which is convenient to assemble, shortens production time, improves efficiency, and has strong practicality.

[0004] To achieve the above objectives, the present invention employs the following technology:

[0005] An easy-to-assemble high-pressure sand remover includes: a cylinder and a sand removal assembly.

[0006] The inner wall of the cylinder is provided with an installation ring; the sand removal assembly includes a support plate disposed in the cylinder and installed on the installation ring. The support plate is provided with a plurality of hydrocyclones that are spaced apart along the circumferential direction and arranged vertically. The periphery of the hydrocyclones is provided with a clamping plate for abutting against the top surface of the support plate. The support plate is provided with a rotating ring that rotates around its central axis. The inner side of the rotating ring is provided with a plurality of positioning plates. In application, the positioning plates abut against the top surface of the clamping plate.

[0007] Furthermore, the mounting ring has multiple through mounting holes along the circumference of its top surface, and the support plate has multiple connecting blocks along the circumference of its bottom surface, with the connecting blocks passing through the mounting holes.

[0008] Furthermore, the bottom surface of the mounting ring is provided with multiple protrusions along the circumferential direction, and a push rod is inserted through the protrusion. The side of the connecting block is provided with a positioning hole, one end of the push rod is inserted through the positioning hole, a baffle is provided on the push rod, and a first spring is sleeved on it. The baffle is located between the protrusion and the connecting block, and the two ends of the first spring abut against the protrusion and the baffle respectively, and are always in a compressed state. The other end of the push rod is provided with a first retaining ring for abutting against the protrusion.

[0009] Furthermore, the top of one end of the push rod is arc-shaped.

[0010] Furthermore, the support plate is provided with multiple arc-shaped grooves along the circumferential direction, and arc-shaped guide rods are provided along the trajectory of the arc-shaped grooves. A slider is sleeved on the guide rod, and the slider is installed on the outer wall of the rotating ring.

[0011] Furthermore, one of the sliders has a protruding rod at the top, a pressure plate is fitted on the protruding rod, one end of the pressure plate is fitted on the vertical rod, the vertical rod is installed on the support plate, a second retaining ring is provided at the upper end of the vertical rod, a second spring is fitted on the vertical rod, the two ends of the second spring abut against the pressure plate and the second retaining ring respectively, and are always in a compressed state.

[0012] Furthermore, the top surface of the support plate is provided with multiple protrusions that pass through the card plate.

[0013] The advantages of this utility model are as follows: the support plate is fixed by moving the top rod, and the positioning plate is used to position the clamping plate around the hydrocyclone, which reduces the time required for welding, facilitates assembly, shortens production time, and improves efficiency; and it also facilitates the disassembly of the hydrocyclone when maintaining the high-pressure sand remover, thereby reducing the maintenance cost of replacing the whole unit. Attached Figure Description

[0014] The accompanying drawings described herein are merely illustrative of selected embodiments, not all possible implementations, and are not intended to limit the scope of this invention.

[0015] Figure 1 This is a cross-sectional structural diagram of an embodiment of this application.

[0016] Figure 2 for Figure 1 Enlarged diagram of point A.

[0017] Figure 3 This is a three-dimensional schematic diagram of the sand removal component according to an embodiment of this application.

[0018] Figure 4 for Figure 3 Enlarged diagram of point B. Detailed Implementation

[0019] To make the objectives, technical solutions and advantages of the present utility model clearer, the implementation methods of the present utility model will be described in detail below with reference to the accompanying drawings. However, the embodiments described in the present utility model are only some embodiments of the present utility model, and not all embodiments.

[0020] like Figures 1-4 As shown, this example provides an easy-to-assemble high-pressure sand remover, including: a cylinder 100 and a sand removal assembly 200.

[0021] The inner wall of the cylinder 100 is provided with an installation ring 101; the sand removal assembly 200 includes a support plate 201 disposed in the cylinder 100 and mounted on the installation ring 101. The support plate 201 is provided with a plurality of hydrocyclones 202 that are spaced apart along the circumferential direction and arranged vertically. The periphery of the hydrocyclone 202 is provided with a retaining plate 203 for abutting against the top surface of the support plate 201. The support plate 201 is provided with a rotating ring 204 that rotates around its central axis. The inner side of the rotating ring 204 is provided with a plurality of positioning plates 205. When the hydrocyclone 202 is inserted into the support plate 201, the positioning plate 205 abuts against the top surface of the retaining plate 203, thereby providing a limit for the hydrocyclone 202.

[0022] Specifically, the mounting ring 101 has multiple through mounting holes 102 along the circumferential direction of its top surface, and the support plate 201 has multiple connecting blocks 206 along the circumferential direction on its bottom surface. The connecting blocks 206 pass through the mounting holes 102, so that the support plate 201 and the mounting ring 101 are relatively fixed.

[0023] Specifically, the bottom surface of the mounting ring 101 is provided with multiple protrusions 103 along the circumferential direction. A push rod 104 passes through the protrusions 103. The connecting block 206 has a positioning hole 207 on its side. The top of one end of the push rod 104 is arc-shaped and passes through the positioning hole 207. A baffle 105 is provided on the push rod 104, and a first spring 106 is fitted onto it. The baffle 105 is located between the protrusions 103 and the connecting block 206. The two ends of the first spring 106 abut against the protrusions 103 and the baffle 105 respectively, and are always in a compressed state. The other end of the push rod 104 is provided with... The first retaining ring 107 is used to abut against the protruding plate 103. During the process of placing the support plate 201 on the mounting ring 101, the lower end of the connecting block 206 will abut against the arc-shaped part of the push rod 104. As the support plate 201 continues to move downward, the connecting block 206 will force the push rod 104 to move. At this time, the first spring 106 is further compressed until the bottom surface of the support plate 201 contacts the top surface of the mounting ring 101. The push rod 104 will then pass into the positioning hole 207 under the action of the first spring 106, thereby fixing the support plate 201.

[0024] Specifically, the support plate 201 is provided with multiple arc-shaped grooves 208 along the circumferential direction. Arc-shaped guide rods 209 are provided along the trajectory of the arc-shaped grooves 208. A slider 210 is sleeved on the guide rod 209. The slider 210 is installed on the outer wall of the rotating ring 204, thereby providing a guiding effect for the rotation of the rotating ring 204. After the hydrocyclone 202 passes through the support plate 201, the rotating ring 204 can be rotated, moving the positioning plate 205 above the clamping plate 203, thereby limiting the vertical position of the hydrocyclone 202.

[0025] Specifically, one of the sliders 210 has a protruding rod 211 at its top, and a pressure plate 212 is fitted on the protruding rod 211. One end of the pressure plate 212 is fitted on the vertical rod 213, which is mounted on the support plate 201. A second retaining ring 214 is provided at the upper end of the vertical rod 213, and a second spring 215 is fitted on the vertical rod 213. The two ends of the second spring 215 abut against the pressure plate 212 and the second retaining ring 214 respectively, and are always in a compressed state. After the positioning plate 205 is positioned on the clamping plate 203, the pressure plate 212 is moved upward, and the second spring 215 is further compressed. Then, the rotating ring 204 continues to rotate at a certain angle, so that the slider 210 is located at one end of the arc groove 208. Then, the pressure plate 212 is released, and the pressure plate 212 will be fitted on the vertical rod 213 to fix the rotating ring 204 and prevent the positioning plate 205 from being moved away from the clamping plate 203.

[0026] Specifically, the top surface of the support plate 201 is provided with a plurality of protrusions 216, which pass through the clamping plate 203 to prevent the hydrocyclone 202 from rotating, thereby further fixing the hydrocyclone 202 and preventing the clamping plate 203 from moving out of the area below the positioning plate 203, ensuring the stable installation of the hydrocyclone 202, and also preventing the hydrocyclone 202 from rotating under the action of external force and causing damage to other components.

[0027] Since the above are merely preferred embodiments of this utility model and are not intended to limit this utility model, it is obvious that those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.

Claims

1. An easy-to-assemble high-pressure sand separator, characterized in that, include: The inner wall of the cylindrical body (100) is provided with an installation ring (101). The sand removal assembly (200) includes a support plate (201) disposed in the cylinder (100) and mounted on the mounting ring (101). The support plate (201) is provided with a plurality of hydrocyclones (202) spaced apart along the circumferential direction and arranged vertically. The hydrocyclones (202) are provided with a retaining plate (203) on their periphery for abutting against the top surface of the support plate (201). The support plate (201) is provided with a rotating ring (204) that rotates around its central axis. The rotating ring (204) is provided with a plurality of positioning plates (205) on its inner side. In use, the positioning plates (205) abut against the top surface of the retaining plate (203).

2. The easy-to-assemble high-pressure sand remover according to claim 1, characterized in that, The mounting ring (101) has multiple through mounting holes (102) along the circumferential direction of the top surface, and the support plate (201) has multiple connecting blocks (206) along the circumferential direction on the bottom surface, with the connecting blocks (206) passing through the mounting holes (102).

3. The easy-to-assemble high-pressure sand remover according to claim 2, characterized in that, The mounting ring (101) has multiple protrusions (103) on its bottom surface along the circumferential direction. A push rod (104) is inserted through the protrusion (103). The connecting block (206) has a positioning hole (207) on its side. One end of the push rod (104) is inserted through the positioning hole (207). A baffle (105) is provided on the push rod (104), and a first spring (106) is sleeved on it. The baffle (105) is located between the protrusion (103) and the connecting block (206). The two ends of the first spring (106) abut against the protrusion (103) and the baffle (105) respectively, and are always in a compressed state. The other end of the push rod (104) is provided with a first retaining ring (107) for abutting against the protrusion (103).

4. The easy-to-assemble high-pressure sand remover according to claim 3, characterized in that, The top of one end of the top rod (104) is arc-shaped.

5. The easy-to-assemble high-pressure sand remover according to claim 1, characterized in that, The support plate (201) is provided with a plurality of arc-shaped grooves (208) along the circumferential direction. Arc-shaped guide rods (209) are provided in the arc-shaped grooves (208) along their trajectory. A slider (210) is sleeved on the guide rod (209). The slider (210) is installed on the outer wall of the rotating ring (204).

6. The easy-to-assemble high-pressure sand remover according to claim 5, characterized in that, One of the sliders (210) has a protruding rod (211) at the top, and a pressure plate (212) is sleeved on the protruding rod (211). One end of the pressure plate (212) is sleeved on the vertical rod (213). The vertical rod (213) is installed on the support plate (201). A second retaining ring (214) is provided at the upper end of the vertical rod (213). A second spring (215) is sleeved on the vertical rod (213). The two ends of the second spring (215) abut against the pressure plate (212) and the second retaining ring (214) respectively, and are always in a compressed state.

7. The easy-to-assemble high-pressure sand remover according to claim 1, characterized in that, The top surface of the support plate (201) is provided with a plurality of protrusions (216), which pass through the card plate (203).