Spraying and baking finish house capable of filtering air
By installing partitions, blowers, suction fans, and air filtration systems in the spray painting booth, the problems of paint residue and paint mist pollution during the spray painting process have been solved, achieving environmental improvement and resource reuse, and protecting workers' health.
Patent Information
- Application Number
- CN202423258026.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-30
AI Technical Summary
Paint residue and mist generated during the spray painting process result in poor environmental quality inside the spray booth, posing a significant health hazard to workers. Furthermore, paint waste is substantial, and existing adsorbents cannot completely absorb the residue, making paint residue disposal difficult.
A partition is installed in the spray booth to separate the spraying space from the operator space. A blower and a suction fan guide the paint mist to the collection box, and the paint residue falls directly into the collection box. After the air is purified by the air filtration mechanism, the paint mist passes through the filter element to purify the filter element. A high-pressure gas box sprays high-pressure gas to automatically clean the filter element. The filter element undergoes automatic cleaning. The paint can be recycled, and the air filtration mechanism automatically cleans the dust.
It improved the operating environment, avoided paint waste, enhanced work quality, protected worker health, simplified paint residue disposal, and increased resource utilization.
Smart Images
Figure CN223832642U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of paint booth technology, specifically to a paint booth with air filtration. Background Technology
[0002] The surfaces of some equipment casings or components require painting to protect them. Spray painting booths are crucial for painting and drying. During the painting process, especially when done manually, paint residue and large amounts of paint mist are inevitably generated, resulting in poor environmental quality within the spray painting booth and posing health risks to workers. Paint mist and residue falling to the ground pollute the surface, and discharge through water tanks generates significant wastewater, wasting resources.
[0003] In existing technologies, absorbent material is placed on the inner wall of the spray booth to filter the paint mist and prevent it from contaminating the inner wall of the spray booth. However, once the absorbent material absorbs the paint mist, the paint cannot be reused, which will result in waste of paint. In addition, the absorbent material will not completely absorb the paint mist and paint residue, and some paint residue will still fall to the ground. The treatment of paint residue on the ground is still troublesome, and the working environment for operators is still very poor. Utility Model Content
[0004] The technical problem to be solved by this utility model is to provide an air-filterable spray painting booth, which can solve the problems in the prior art that paint sludge and a large amount of paint mist produced by spray painting will cause poor environmental quality in the spray painting booth, harm the health of workers, paint mist and paint sludge will pollute the ground when they fall to the ground, and a large amount of wastewater will be generated when discharged through the water tank. The paint mist and paint sludge cannot be reused, which wastes resources.
[0005] To solve the above technical problems, the technical solution of this utility model is as follows: a switch door is provided on the side of the spray painting booth, a top plate is provided on the top of the spray painting booth, a blower is installed on the top plate, the air outlet of the blower is connected to the ventilation hole on the top plate, a hoisting device is installed at the bottom of the top plate, and several infrared paint baking lamps are also installed at the bottom of the top plate.
[0006] The rear panel of the spray booth has a perforation, through which a pipe is inserted. The pipe extends to the outside of the spray booth, and a suction fan is installed on the pipe.
[0007] The spray booth is equipped with a fixed frame, which is located on the inner wall of the back panel. The back side of the fixed frame is provided with a round hole corresponding to the through hole on the back panel. A first collection box is detachably installed inside the fixed frame.
[0008] A second collection box is provided below the hoisting device, and the second collection box is located in front of the first collection box;
[0009] The second collection box is provided with a partition plate on the front side, and a channel is provided in the middle of the partition plate. A painting device is installed in the channel, and an air filtration mechanism is provided between the partition plate and the front panel of the spray booth.
[0010] The air filtration mechanism includes a filter box, an air inlet is provided at the top of the filter box, a filter element is horizontally installed inside the filter box, and a dust collection hopper is provided at the bottom of the filter box.
[0011] A clean gas box is provided on one side of the filter box, and a gas outlet is provided at the bottom of the clean gas box. A high-pressure gas box is installed on the outside of the clean gas box, and a high-pressure gas inlet is provided at the bottom of the high-pressure gas box. The high-pressure gas inlet is connected to a high-pressure gas source. A high-pressure gas nozzle is provided on the high-pressure gas box, and the nozzle of the high-pressure gas nozzle is oriented towards the filter element.
[0012] A dust collection channel is installed on the other side of the filter box. The bottom of the dust collection channel is connected to an inclined connecting pipe, which is connected to the side of the dust collection hopper.
[0013] Furthermore, a retaining plate is rotatably connected to the front side of the fixed frame, which confines the first collection box within the fixed frame. The top of the first collection box is provided with a handle. Several first collection boxes are provided, arranged side by side, and adjacent first collection boxes are limited by retaining plates. The retaining plate is rotatably connected to one of the first collection boxes.
[0014] Furthermore, an installation groove is provided below the hoisting device, and several second collection boxes are provided, with the several second collection boxes arranged side by side in the installation groove.
[0015] Furthermore, a baffle is provided on the top of the filter element.
[0016] Furthermore, the dust collection channel is provided with a cover plate on the side away from the filter box, and the position of the cover plate corresponds to the side of the filter element.
[0017] With the above structure, the advantages of this utility model are: the painting space is separated from the space where the operator is located by the partition plate, the painting device is located in the channel in the middle of the partition plate, the outer shell or parts of the equipment are hoisted by the hoisting device, the operator sprays paint on the outer shell or parts of the equipment by the painting device, and the paint is dried by infrared baking lamp after spraying. The operator can be separated from the painting space, which improves the operating environment.
[0018] The large amount of paint mist generated during spraying moves towards the perforations on the rear panel under the guidance of the blower and exhaust fan. Some of it is discharged through the exhaust fan and collected outside the spray booth, while some falls into the first collection box below for collection. After collection, the first collection box can be removed to recycle and reuse the paint. The paint residue generated during spraying falls directly into the second collection box below for collection and can be removed for recycling and reuse, thus avoiding waste of paint.
[0019] The operator is positioned between the partition and the front panel of the spray booth. The air filtration system can filter the air in the space where the operator is located, improving the quality of the working environment and avoiding harm to the worker's health.
[0020] The air filtration system purifies the air through the filter element. After a period of use, high-pressure gas is sprayed out from the high-pressure gas box to automatically clean the filter element. Some of the cleaned dust falls directly into the dust collection hopper below, while some is blown into the dust collection channel on the side and falls into the dust collection hopper through the inclined connecting pipe, making it more convenient to use. Attached Figure Description
[0021] Figure 1 This is a front view of the present invention;
[0022] Figure 2 This is an internal top view of the present invention;
[0023] Figure 3 This is a schematic diagram of the structure of the rear plate of this utility model;
[0024] Figure 4 This is a structural schematic diagram of the first box body and the fixing frame of this utility model;
[0025] Figure 5 This is a schematic diagram of the air filtration mechanism of this utility model;
[0026] Figure 6 This is a diagram showing the high-pressure gas ejection state of the air filtration mechanism of this utility model. Detailed Implementation
[0027] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. The following embodiments can enable those skilled in the art to more fully understand this utility model, but do not limit the present utility model to the scope of the described embodiments.
[0028] like Figure 1As shown, the specific embodiment adopts the following technical solution: a switch door 1 is provided on the side of the spray painting booth 100, a top plate is provided on the top of the spray painting booth 100, a blower 2 is installed on the top plate, the air outlet of the blower 2 is connected to the ventilation hole on the top plate, a hoisting device is installed at the bottom of the top plate, the hoisting device is a conventional technology in the prior art, not shown in the figure, the hoisting device is used to spray paint the outer shell or parts of the equipment, and several infrared baking lamps 3 are also installed at the bottom of the top plate, and the painting is dried by the infrared baking lamps 3 after the painting is completed.
[0029] like Figure 3 and Figure 4 As shown, a perforation 41 is provided on the rear plate 4 of the spray booth 100. A pipe is inserted through the perforation 41 and extends to the outside of the spray booth 100. A suction fan is installed on the pipe. The pipe and suction fan are not shown in the figure. A large amount of paint mist is directed to the rear plate 4 by the cooperation of the blower 2 and the exhaust fan.
[0030] The spray booth 100 is equipped with a fixed frame 5, which is located on the inner wall of the back panel 4. The back of the fixed frame 5 is provided with a round hole corresponding to the through hole 41 on the back panel 4. A first collection box 6 is detachably installed inside the fixed frame 5. A large amount of paint mist is led to the back panel 4. Part of it is discharged through the pipe, and the other part falls into the first collection box 6 for collection. The top of the first collection box 6 is provided with a handle 61, which makes it easy to lift the first collection box 6 for replacement.
[0031] A retaining plate 7 is rotatably connected to the front side of the fixed frame 5. The retaining plate 7 confines the first collection box 6 within the fixed frame 5. There are several first collection boxes 6 arranged side by side, and the two adjacent first collection boxes 6 are limited by the retaining plate 7. The retaining plate 7 is rotatably connected to one of the first collection boxes 6. In actual use, when a certain first collection box 6 has collected more paint, it is replaced first.
[0032] A second collection box 8 is located below the hoisting device, such as... Figure 2 As shown, the second collection box 8 is located in front of the first collection box 6. An installation groove 9 is provided below the hoisting device. Several second collection boxes 8 are arranged side by side in the installation groove 9. The installation groove 9 limits the position of the second collection boxes 8. The paint residue generated during painting falls directly into the second collection box 8 below for collection. When a certain second collection box 8 has a large amount of paint collected, it is replaced first.
[0033] The second collection box 8 is provided with a partition plate 10 on the front side. A channel is provided in the middle of the partition plate 10. A spray painting device 11 is installed in the channel. The operator operates in the space between the partition plate 10 and the front panel of the spray painting booth 100. This does not affect the operation and provides a good working environment.
[0034] An air filtration mechanism 12 is provided between the partition plate 10 and the front panel of the spray booth 100, such as... Figure 5 and Figure 6 As shown, the air filtration mechanism 12 includes a filter box 121, an air inlet 122 is provided at the top of the filter box 121, a filter element 123 is horizontally installed inside the filter box 121, and a dust collection hopper 125 is provided below the filter box 121. The air is filtered through the filter element 123, and the filtered dust falls into the dust collection hopper 125.
[0035] A clean gas box 126 is provided on one side of the filter housing 121. A gas outlet 127 is provided at the bottom of the clean gas box 126. A high-pressure gas box 128 is installed on the outside of the clean gas box 126. A high-pressure gas inlet is provided at the bottom of the high-pressure gas box 128, which is connected to a high-pressure gas source. A high-pressure gas nozzle is provided on the high-pressure gas box 128, with the nozzle facing the filter element 123. A baffle 124 is provided on the top of the filter element 123. High-pressure gas is sprayed out through the nozzle of the high-pressure gas nozzle, which can automatically blow and clean the filter element 123. The cleaned dust can fall directly into the dust collection hopper 125 below.
[0036] A dust collection channel 129 is installed on the other side of the filter housing 121. A cover plate 1210 is provided on the side of the dust collection channel 129 away from the filter housing 121. The position of the cover plate 1210 corresponds to the side of the filter element 123. An inclined connecting pipe 1211 is connected to the bottom of the dust collection channel 129. The inclined connecting pipe 1211 is connected to the side of the dust collection hopper 125. Some of the dust cleaned from the filter element 123 will be blown into the dust collection channel 129 on the side and fall into the dust collection hopper 125 through the inclined connecting pipe 1211 for collection. The filter element 123 can be automatically cleaned and is easy to use. The filter element 123 can be replaced through the cover plate 1210.
[0037] The infrared paint baking lamp 3, blower 2, exhaust fan, hoisting device, paint spraying device 11, high-pressure gas box 128, high-pressure air nozzle and other components mentioned above are all general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods, and will not be described further.
[0038] Working principle: The painting space is separated from the space where the operator is located by the partition plate 10. The painting device 11 is located in the channel in the middle of the partition plate 10. The outer shell or parts of the equipment are hoisted by the hoisting device. The operator sprays paint on the outer shell or parts of the equipment through the painting device 11. After spraying, the paint is dried by the infrared baking lamp 3. The operator can be separated from the painting space, which improves the working environment.
[0039] The large amount of paint mist generated during spraying moves towards the perforation 41 on the rear plate 4 under the guidance of the blower 2 and the exhaust fan. Some of it is discharged through the exhaust fan and collected outside the spray booth 100, while some falls into the first collection box 6 below for collection. After collection, the first collection box 6 can be removed to recycle and reuse the paint. The paint residue generated during spraying falls directly into the second collection box 8 below for collection. It can be removed for recycling and reuse to avoid wasting paint.
[0040] The operator is positioned between the partition 10 and the front panel of the spray booth 100. The air filtration mechanism 12 filters the air in the space where the operator is located, improving the quality of the working environment and avoiding harm to the health of workers. The air filtration mechanism 12 purifies the air through the filter element 123. After a period of use, high-pressure gas is sprayed out through the high-pressure gas box 128 to automatically clean the filter element 123. Some of the cleaned dust falls directly into the dust collection hopper 125 below, and some is blown into the dust collection channel 129 on the side. It then falls into the dust collection hopper 125 through the inclined connecting pipe 1211 for collection, making it more convenient to use.
[0041] The foregoing has shown and described the basic principles and main features of this utility model, as well as its advantages. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claims. The scope of protection of this utility model is defined by the appended claims and their equivalents.
Claims
1. An air-filterable spray painting booth, characterized in that: The spray booth has a switchable door on its side and a top plate on its top. A blower is installed on the top plate, and the air outlet of the blower is connected to the ventilation holes on the top plate. A hoisting device is installed at the bottom of the top plate, and several infrared paint baking lamps are also installed at the bottom of the top plate. The rear panel of the spray booth has a perforation, through which a pipe is inserted. The pipe extends to the outside of the spray booth, and a suction fan is installed on the pipe. The spray booth is equipped with a fixed frame, which is located on the inner wall of the back panel. The back side of the fixed frame is provided with a round hole corresponding to the through hole on the back panel. A first collection box is detachably installed inside the fixed frame. A second collection box is provided below the hoisting device, and the second collection box is located in front of the first collection box; The second collection box is provided with a partition plate on the front side, and a channel is provided in the middle of the partition plate. A painting device is installed in the channel, and an air filtration mechanism is provided between the partition plate and the front panel of the spray booth. The air filtration mechanism includes a filter box, an air inlet is provided at the top of the filter box, a filter element is horizontally installed inside the filter box, and a dust collection hopper is provided at the bottom of the filter box. A clean gas box is provided on one side of the filter box, and a gas outlet is provided at the bottom of the clean gas box. A high-pressure gas box is installed on the outside of the clean gas box, and a high-pressure gas inlet is provided at the bottom of the high-pressure gas box. The high-pressure gas inlet is connected to a high-pressure gas source. A high-pressure gas nozzle is provided on the high-pressure gas box, and the nozzle of the high-pressure gas nozzle is oriented towards the filter element. A dust collection channel is installed on the other side of the filter box. The bottom of the dust collection channel is connected to an inclined connecting pipe, which is connected to the side of the dust collection hopper.
2. The air-filterable spray painting booth according to claim 1, characterized in that: A retaining plate is rotatably connected to the front side of the fixed frame, which confines the first collection box within the fixed frame. The top of the first collection box is provided with a handle. Several first collection boxes are provided, arranged side by side, and adjacent first collection boxes are limited by retaining plates. The retaining plate is rotatably connected to one of the first collection boxes.
3. The air-filterable spray painting booth according to claim 1, characterized in that: The hoisting device is provided with an installation slot below it, and there are several second collection boxes arranged side by side in the installation slot.
4. The air-filterable spray painting booth according to claim 1, characterized in that: The filter element is equipped with a baffle at the top.
5. The air-filterable spray painting booth according to claim 1, characterized in that: The dust collection channel is equipped with a cover plate on the side away from the filter box, and the position of the cover plate corresponds to the side of the filter element.