Full-automatic bolt roll coating equipment and bolt production and processing system

Abstract

The utility model provides full-automatic bolt roll-coating equipment and a bolt production and processing system. The full-automatic bolt roll-coating equipment comprises a feeding mechanism, a roll-coating mechanism and a roll-coating mechanism, the conveying mechanism comprises a mounting plate and a rack, the mounting plate is arranged in a snake shape, at least three layers of conveying channels are formed in the height direction of the conveying mechanism, the conveying directions of every two adjacent layers of conveying channels are opposite, and the rack is connected to the mounting plate and engaged with a to-be-machined element; the gluing mechanism comprises a first gluing assembly and a second gluing assembly; and a glue fixing mechanism. On the basis of the special structural arrangement, the to-be-machined element can be subjected to the processes of feeding, first-time gluing machining, first-time drying and glue fixing, second-time gluing machining and second-time drying and glue fixing in sequence. The materials do not need to be repeatedly transferred and butted, the overall size and cost of equipment can be reduced, and the stability of the machining environment is maintained. Therefore, the method has the advantages of being good in machining quality, high in machining efficiency, flexible to operate, high in controllability, high in integration and automation degree and the like.

Description

Technical Field

[0001] This utility model relates to the field of bolt processing technology, specifically to a fully automatic bolt coating equipment and bolt production and processing system. Background Technology

[0002] In modern industrial production, bolt adhesive application equipment plays a crucial role, significantly improving the corrosion resistance, sealing properties, and structural stability of bolts. However, existing bolt adhesive application equipment still has certain technological limitations, particularly in terms of automated processing. Currently, most bolt adhesive application equipment on the market lacks an integrated solution, failing to simultaneously automate the processes of feeding, double adhesive application, and double adhesive consolidation.

[0003] Existing bolt adhesive application equipment often only completes one of the adhesive application or bonding stages. This not only extends the production line but also increases the costs of manual operation and equipment investment. Especially in the adhesive application stage, traditional equipment often only performs a single application, making it difficult to meet the requirements of adhesive layer thickness and uniformity in some demanding applications. In the bonding stage, existing equipment often only performs a single bonding process, which is clearly insufficient for applications requiring higher bond strength and durability. Therefore, when facing situations requiring double adhesive application, multiple material handling and transfers are often necessary, significantly reducing processing efficiency and quality. Furthermore, due to the lack of effective coordination control, existing bolt adhesive application equipment exhibits significant fluctuations in the quality control of both adhesive application and bonding, directly affecting the performance and reliability of the final product. Summary of the Invention

[0004] Therefore, the technical problem to be solved by this utility model is to overcome the problem that the efficiency and quality of bolt processing in the prior art need to be improved, and to provide a fully automatic bolt rolling coating equipment and bolt production and processing system.

[0005] To solve the above-mentioned technical problems, this utility model provides a fully automatic bolt roller coating equipment, which includes: a feeding mechanism; a transmission mechanism, the transmission mechanism including a mounting plate and a rack, the mounting plate being arranged in a serpentine pattern, forming at least three layers of transmission channels in the height direction of the transmission mechanism, and the transmission directions of adjacent two layers of transmission channels being opposite, any transmission channel extending along a first direction, the rack being connected to the mounting plate and moving along the mounting plate, the component to be processed engaging with the rack through a clamp; a glue application mechanism, the glue application mechanism including a first glue application component and a second glue application component, the first glue application component and the second glue application component being respectively disposed on the top transmission channel and the middle transmission channel; a glue fixing mechanism, the feeding mechanism, the glue application mechanism and the glue fixing mechanism being arranged along the first direction, and the transmission mechanism being disposed in the glue application mechanism and the glue fixing mechanism, connecting the glue application mechanism and the glue fixing mechanism to drive the component to be processed to move between the glue application mechanism and the glue fixing mechanism.

[0006] In one embodiment of the present invention, the feeding mechanism includes at least one vibrating feeding plate and at least one lifting platform, wherein at least one of the vibrating feeding plates is correspondingly disposed on at least one of the lifting platforms.

[0007] In one embodiment of the present invention, the first glue application assembly includes a first lifting glue box and a first positioning member. The first lifting glue box is connected to a first glue supply pump, and the first positioning member is arranged around the first lifting glue box to position the processing position of the component to be processed.

[0008] In one embodiment of the present invention, the second glue application assembly includes a second lifting glue box and a second positioning member. The second lifting glue box is connected to a second glue supply pump, and the second positioning member is arranged around the second lifting glue box to position the processing position of the component to be processed.

[0009] In one embodiment of the present invention, both the first positioning member and the second positioning member include a horizontal detector and a vertical detector, wherein the horizontal detector can move toward / away from the element to be processed along a second direction, and the vertical detector can move toward / away from the element to be processed along a third direction.

[0010] In one embodiment of the present invention, the adhesive fixing mechanism includes a drying chamber and a plurality of connecting ports. The drying chamber is arranged around a portion of the transmission mechanism, and the plurality of connecting ports are respectively arranged on the side wall of the drying chamber for connection to a hot air drying device.

[0011] In one embodiment of the present invention, the adhesive application mechanism further includes a protective cover, and the first adhesive application component, the second adhesive application component, and part of the transmission mechanism are all disposed inside the protective cover.

[0012] In one embodiment of the present invention, the transmission mechanism further includes a main rotary driver and a plurality of auxiliary rotary drivers. The main rotary driver is disposed at one end of the mounting plate, and the plurality of auxiliary rotary drivers are disposed at the turning points of the serpentine mounting plate. The rack meshes with the main rotary driver and the plurality of auxiliary rotary drivers.

[0013] In one embodiment of this utility model, it further includes a control mechanism, wherein the feeding mechanism, the adhesive coating mechanism, the transmission mechanism, and the adhesive fixing mechanism are respectively signal-connected to the control mechanism.

[0014] This utility model also provides a bolt production and processing system, which includes the above-mentioned fully automatic bolt coating equipment.

[0015] The above-mentioned technical solution of this utility model has the following advantages compared with the prior art:

[0016] The fully automatic bolt coating equipment and bolt production system described in this utility model efficiently combine the feeding mechanism, the gluing mechanism, and the gluing fixing mechanism through a transmission mechanism. Its unique structural design allows the components to be processed to sequentially undergo feeding, first gluing, first drying and fixing, second gluing, and second drying and fixing. During this process, repeated material transfer and connection are eliminated, reducing the overall size and cost of the equipment and maintaining a stable processing environment. Therefore, compared to conventional processing equipment at present, this application offers significant advantages such as better processing quality, higher processing efficiency, more flexible operation, stronger controllability, and a higher degree of integration and automation, providing a new approach to bolt processing technology. Attached Figure Description

[0017] To make the content of this utility model easier to understand, the present utility model will be further described in detail below with reference to specific embodiments and accompanying drawings.

[0018] Figure 1 This is a three-dimensional structural diagram of the fully automatic bolt coating equipment in a preferred embodiment of this utility model;

[0019] Figure 2 yes Figure 1 The diagram shows the internal structure of a fully automatic bolt coating equipment.

[0020] Figure 3 yes Figure 2 Enlarged structural diagram at point A in the middle.

[0021] Explanation of reference numerals in the accompanying drawings: 100, feeding mechanism; 110, vibrating feeding tray; 120, lifting platform; 200, transmission mechanism; 210, rack and pinion; 220, mounting plate; 230, main rotary driver; 240, auxiliary rotary driver; 300, glue application mechanism; 310, first glue application assembly; 311, first lifting glue box; 312, first glue supply pump; 313, first positioning component; 320, second glue application assembly; 321, second lifting glue box; 322, second glue supply pump; 323, second positioning component; 330, protective cover; 400, glue fixing mechanism; 410, drying oven; 420, connecting port; 500, control mechanism; X, first direction; Y, second direction; Z, third direction. Detailed Implementation

[0022] The present invention will be further described below with reference to the accompanying drawings and specific embodiments, so that those skilled in the art can better understand and implement the present invention. However, the embodiments are not intended to limit the present invention. Example 1

[0023] See Figure 1 and Figure 2 As shown, this embodiment provides a fully automatic bolt coating equipment, which includes: a feeding mechanism 100; a transmission mechanism 200, the transmission mechanism 200 including a mounting plate 220 and a rack 210, the mounting plate 220 being arranged in a serpentine pattern, forming at least three layers of transmission channels in the height direction of the transmission mechanism 200, and the transmission directions of adjacent two layers of transmission channels being opposite, any transmission channel extending along a first direction X, the rack 210 being connected to the mounting plate 220 and moving along the mounting plate 220, the component to be processed engaging with the rack 210 through a clamp; and a glue application mechanism 300, the glue application mechanism 300... The device includes a first adhesive application assembly 310 and a second adhesive application assembly 320, which are respectively disposed on the top and middle sections of the transmission channel; and a glue-fixing mechanism 400, in which the feeding mechanism 100, the adhesive application mechanism 300, and the glue-fixing mechanism 400 are arranged along a first direction X, and the transmission mechanism 200 is disposed in the adhesive application mechanism 300 and the glue-fixing mechanism 400, communicating with the adhesive application mechanism 300 and the glue-fixing mechanism 400 to drive the component to be processed to move between the adhesive application mechanism 300 and the glue-fixing mechanism 400.

[0024] The fully automatic bolt coating equipment described in this embodiment efficiently combines the feeding mechanism 100, the adhesive application mechanism 300, and the adhesive fixing mechanism 400 through a transmission mechanism 200. Its unique structural design allows the components to be processed to sequentially undergo feeding, first adhesive application, first drying and fixing, second adhesive application, and second drying and fixing. During this process, repeated material transfer and connection are eliminated, reducing the overall size and cost of the equipment and maintaining a stable processing environment. Therefore, compared to conventional processing equipment at present, this application offers significant advantages such as better processing quality, higher processing efficiency, more flexible operation, stronger controllability, and a higher degree of integration and automation, providing a new approach to bolt processing technology.

[0025] It should be noted that, for ease of description, in this embodiment, the length direction of the fully automatic bolt coating equipment is defined as the first direction X, the width direction of the fully automatic bolt coating equipment is defined as the second direction Y, and the height direction of the fully automatic bolt coating equipment is defined as the third direction Z. The first direction X, the second direction Y, and the third direction Z are arranged perpendicularly to each other, and the first direction X and the second direction Y are located in the same plane.

[0026] In this embodiment, the feeding mechanism 100 is used to feed the bolt components to be processed, the gluing mechanism 300 is used to perform gluing on the components to be processed, the gluing fixing mechanism 400 is used to dry and fix the glued components by hot air drying, and the transmission mechanism 200 is used to drive the components to be processed to move between the gluing mechanism 300 and the gluing fixing mechanism 400. Specifically, in this embodiment, the transmission mechanism 200 is arranged in a serpentine pattern as four layers of transmission channels extending along the first direction X. The top layer of the transmission channel is used to connect to the feeding mechanism 100 and drive the component to be processed to perform the first roll coating process. After the first roll coating process, the component is transferred to the adhesive fixing mechanism 400 for the first adhesive fixing and drying. The next top layer of the transmission channel is used to transfer the component that has undergone the first adhesive fixing and drying process to the coating mechanism 300 for the second roll coating process. The next bottom layer of the transmission channel is used to transfer the component that has completed the second roll coating process to the adhesive fixing mechanism 400 for the second adhesive fixing and drying process. The bottom layer of the transmission channel is used to recycle the fixture after processing, so that the transmission mechanism 200 forms a complete transmission loop.

[0027] Furthermore, the glue application mechanism 300 also includes a protective cover 330, in which the first glue application component 310, the second glue application component 320, and part of the transmission mechanism 200 are all disposed inside the protective cover 330, thereby ensuring the stability of the glue rolling and transmission; the glue fixing mechanism 400 includes a drying chamber 410 and a plurality of connecting ports 420, the drying chamber 410 being arranged around a portion of the transmission mechanism 200, and the plurality of connecting ports 420 being respectively disposed on the side wall of the drying chamber for connecting to a hot air drying device, thereby performing hot air drying processing on thicker components. In different embodiments, the glue fixing mechanism 400 can also be configured as other devices with thermosetting functions, and this utility model does not impose specific limitations in this regard.

[0028] The feeding mechanism 100 includes at least one vibrating feeding plate 110 and at least one lifting platform 120, with each vibrating feeding plate 110 correspondingly mounted on one or more lifting platforms 120. Specifically, this embodiment includes two vibrating feeding plates 110, which can alternately feed materials to improve the feeding and processing efficiency of the equipment.

[0029] See Figure 2 and Figure 3 As shown, the first glue application assembly 310 includes a first lifting glue box 311 and a first positioning member 313. The first lifting glue box 311 is connected to a first glue supply pump 312, and the first positioning member 313 is arranged around the first lifting glue box 311 to position the processing position of the component to be processed. Specifically, the first lifting glue box 311 is preferably a funnel-shaped structure with a glue supply port at the center of its bottom. The glue supply port is connected to the first glue supply pump 312 through a transmission pipeline, and the operator can control the amount of glue in the first lifting glue box 311 through the first glue supply pump 312. In this embodiment, the first positioning member 313 includes a horizontal detector and a vertical detector. The horizontal detector can move along the second direction Y toward / away from the component to be processed, and the vertical detector can move along the third direction Z toward / away from the component to be processed, thereby realizing the detection of the size and specific movement position of the component to be processed.

[0030] Similarly, the second glue application assembly 320 includes a second lifting glue box 321 and a second positioning member 323. The second lifting glue box 321 is connected to a second glue supply pump 322, and the second positioning member 323 is arranged around the second lifting glue box 321 to position the processing position of the component to be processed. Specifically, the second lifting glue box 321 is preferably a funnel-shaped structure with a glue supply port at the center of its bottom. The glue supply port is connected to the second glue supply pump 322 through a transmission pipeline, allowing the operator to control the amount of glue in the second lifting glue box 321 through the second glue supply pump 322. In this embodiment, the second positioning member 323 includes a horizontal detector and a vertical detector. The horizontal detector can move along the second direction Y toward / away from the component to be processed, and the vertical detector can move along the third direction Z toward / away from the component to be processed, thereby detecting the size and specific movement position of the component to be processed.

[0031] In this embodiment, to improve the stability of the transmission process, the transmission mechanism 200 further includes a main rotary driver 230 and a plurality of auxiliary rotary drivers 240. The main rotary driver 230 is disposed at one end of the mounting plate 220, and the plurality of auxiliary rotary drivers 240 are disposed at the turning points of the serpentine arrangement of the mounting plate 220. The rack 210 meshes with the main rotary driver 230 and the plurality of auxiliary rotary drivers 240. This invention does not impose specific limitations on the types of the main rotary driver 230 and the auxiliary rotary drivers 240.

[0032] This embodiment also includes a control mechanism 500, wherein the feeding mechanism 100, the adhesive coating mechanism 300, the transmission mechanism 200, and the adhesive fixing mechanism 400 are respectively signal-connected to the control mechanism 500. During actual production and processing, operators can use the control mechanism 500 to adjust the above structures in real time, thereby improving the flexibility of the equipment. Parameters can also be preset through the control mechanism 500, thereby increasing the automation level of the equipment. Example 2

[0033] This embodiment provides a bolt production and processing system, which includes the fully automatic bolt coating equipment described in Embodiment 1.

[0034] In summary, the fully automatic bolt coating equipment and bolt production and processing system described in this utility model efficiently combines the feeding mechanism 100, the gluing mechanism 300, and the gluing fixing mechanism 400 through the transmission mechanism 200. Based on its special structural design, it allows the components to be processed to sequentially undergo feeding, first gluing, first drying and fixing, second gluing, and second drying and fixing processes. During these processes, repeated material transfer and connection are eliminated, reducing the overall size and cost of the equipment and maintaining a stable processing environment. Therefore, compared to conventional processing equipment at present, this application possesses significant advantages such as better processing quality, higher processing efficiency, more flexible operation, stronger controllability, and a higher degree of integration and automation, providing a new approach to bolt processing technology.

[0035] Obviously, the above embodiments are merely illustrative examples for clear explanation and are not intended to limit the implementation. Those skilled in the art will recognize that other variations or modifications can be made based on the above description. It is neither necessary nor possible to exhaustively list all possible implementations here. However, obvious variations or modifications derived therefrom are still within the protection scope of this invention.

Claims

1. A fully automatic bolt coating equipment, characterized in that: include: Feeding mechanism; A transmission mechanism includes a mounting plate and a rack. The mounting plate is arranged in a serpentine pattern, forming at least three layers of transmission channels in the height direction of the transmission mechanism. The transmission directions of two adjacent layers of transmission channels are opposite. Each transmission channel extends along a first direction. The rack is connected to the mounting plate and moves along the mounting plate. The component to be processed meshes with the rack through a clamp. The glue application mechanism includes a first glue application component and a second glue application component, which are respectively disposed on the top of the transmission channel and the middle of the transmission channel. The adhesive fixing mechanism includes a feeding mechanism, an adhesive coating mechanism, and an adhesive fixing mechanism arranged along a first direction, with a transmission mechanism disposed in the adhesive coating mechanism and the adhesive fixing mechanism, which connects the adhesive coating mechanism and the adhesive fixing mechanism to drive the component to be processed to move between the adhesive coating mechanism and the adhesive fixing mechanism.

2. The fully automatic bolt coating equipment according to claim 1, characterized in that: The feeding mechanism includes at least one vibrating feeding plate and at least one lifting platform, with at least one vibrating feeding plate correspondingly disposed on at least one lifting platform.

3. The fully automatic bolt coating equipment according to claim 1, characterized in that: The first glue application assembly includes a first lifting glue box and a first positioning component. The first lifting glue box is connected to a first glue supply pump, and the first positioning component is arranged around the first lifting glue box to position the processing position of the component to be processed.

4. The fully automatic bolt coating equipment according to claim 3, characterized in that: The second glue application assembly includes a second lifting glue box and a second positioning member. The second lifting glue box is connected to a second glue supply pump, and the second positioning member is arranged around the second lifting glue box to position the processing position of the component to be processed.

5. The fully automatic bolt coating equipment according to claim 4, characterized in that: Both the first positioning element and the second positioning element include a horizontal detector and a vertical detector. The horizontal detector can move toward / away from the workpiece along a second direction, and the vertical detector can move toward / away from the workpiece along a third direction.

6. The fully automatic bolt coating equipment according to claim 1, characterized in that: The adhesive-fixing mechanism includes a drying chamber and multiple connecting ports. The drying chamber is arranged around a portion of the transmission mechanism, and the multiple connecting ports are respectively arranged on the side wall of the drying chamber to connect to a hot air drying device.

7. The fully automatic bolt coating equipment according to claim 1, characterized in that: The adhesive application mechanism also includes a protective cover, and the first adhesive application component, the second adhesive application component, and part of the transmission mechanism are all disposed inside the protective cover.

8. The fully automatic bolt coating equipment according to claim 1, characterized in that: The transmission mechanism further includes a main rotary driver and a plurality of auxiliary rotary drivers. The main rotary driver is disposed at one end of the mounting plate, and the plurality of auxiliary rotary drivers are disposed at the turning points of the serpentine mounting plate. The rack meshes with the main rotary driver and the plurality of auxiliary rotary drivers.

9. The fully automatic bolt coating equipment according to claim 1, characterized in that: It also includes a control mechanism, and the feeding mechanism, the adhesive coating mechanism, the transmission mechanism, and the adhesive fixing mechanism are respectively signal-connected to the control mechanism.

10. A bolt manufacturing system, characterized in that: Includes the fully automatic bolt coating equipment as described in any one of claims 1 to 9.

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