Dust removal device for sandwich insulation board production
By designing a dust removal device for sandwich insulation board production, and adopting a double-sided synchronous adjustable automatic dust removal and automatic clamping and fixing device, the problem of time-consuming and labor-intensive manual dust removal is solved, and efficient, convenient double-sided dust removal and stable fixing are achieved.
Patent Information
- Application Number
- CN202520119102.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-20
AI Technical Summary
The existing dust removal methods used in the production of sandwich insulation boards mainly rely on manual cleaning, which is time-consuming and labor-intensive, makes it difficult to achieve simultaneous dust removal on both sides, and lacks a quick fixing device, affecting the efficiency and convenience of dust removal.
A dust removal device for sandwich insulation board production was designed, comprising a double-sided synchronous adjustable automatic dust removal device and an automatic clamping and fixing device for insulation boards. It utilizes hydraulic cylinders, drive motors, and Velcro connections to achieve double-sided synchronous automatic dust removal and rapid fixing of insulation boards.
It improves dust removal efficiency and convenience, realizes automatic dust removal on both sides of the insulation board, can adjust the dust removal position according to the board thickness, and the dust removal brush is easy to replace and clean. The fixing device ensures the stability of the dust removal process.
Smart Images

Figure CN223832924U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of sandwich insulation board production technology, specifically a dust removal device for sandwich insulation board production. Background Technology
[0002] The sandwich insulation board needs to go through multiple production processes during production. The surface of the final insulation board carries a lot of dust, so it is necessary to remove the dust from the insulation board before packaging.
[0003] Existing dust removal methods in sandwich insulation board production mostly rely on manual cleaning, which is not only time-consuming and labor-intensive, increasing the workload, but also inconvenient for simultaneous dust removal on both sides of the insulation board, further reducing work efficiency. In addition, the lack of quick assembly and disassembly devices for the insulation board makes it difficult to quickly fix the insulation board during dust removal, further affecting the convenience of dust removal and bringing certain adverse effects to the user experience. Therefore, we propose a dust removal device for sandwich insulation board production. Utility Model Content
[0004] This utility model addresses the problems existing in the prior art by providing a dust removal device for the production of sandwich insulation boards.
[0005] This utility model solves the above-mentioned technical problems through the following technical means:
[0006] A dust removal device for sandwich insulation board production includes a mounting frame. The mounting frame has a double-sided synchronous adjustable automatic dust removal device in its center to improve the convenience of double-sided dust removal of the sandwich insulation board. The double-sided synchronous adjustable automatic dust removal device includes a mounting base and a dust removal brush. Hydraulic cylinders are fixedly mounted on the outer surfaces of both the upper and lower ends of the mounting base. A lifting seat is fixedly mounted on the other end of the piston rod of each hydraulic cylinder. A U-shaped fixing seat is fixedly connected to the outer surface of the lifting seat. A limit slide rail is fixedly connected to the upper inner surface of the inner surface of the U-shaped fixing seat. A drive motor is fixedly mounted on one outer surface of the U-shaped fixing seat. A threaded screw is provided at the other end of the output shaft of the drive motor. A bearing seat is provided between the other end of the threaded screw and the inner surface of the other side of the U-shaped fixed seat. A movable nut seat is provided on the outer ring of the threaded screw. A connecting rod is fixedly connected to the upper outer surface of the movable nut seat. A positioning slider is provided between the other end of the connecting rod and the limiting slide rail. An extended connecting arm is fixedly connected to the lower outer surface of the movable nut seat. A connecting plate is fixedly installed on the lower outer surface of the extended connecting arm. A Velcro burr surface is provided on the lower outer surface of the connecting plate. A Velcro round burr surface is provided on the upper outer surface of the dust removal brush plate. Automatic clamping and fixing devices for insulation boards are provided on both inner surfaces of the mounting seat to improve the convenience of disassembly and fixing of the sandwich insulation board.
[0007] Furthermore, there are four sets of hydraulic cylinders, which are symmetrically installed on the upper and lower outer surfaces of the mounting base. There are two sets of lifting seats. The lifting seats are fixedly connected to the other end of the piston rod of the hydraulic cylinders. The U-shaped fixed seat is fixedly connected to the outer surface of the lifting seat. The drive motor is fixedly connected to one side of the outer surface of the U-shaped fixed seat. One end of the threaded screw is fixedly connected to the output shaft of the drive motor. The other end of the threaded screw is movably connected to the middle of the other side of the inner surface of the U-shaped fixed seat through a bearing seat. The movable nut seat is threadedly connected to the outer ring of the threaded screw. The positioning slider is fixedly connected to the upper outer surface of the movable nut seat through a connecting rod. The connecting plate is fixedly connected to the lower outer surface of the movable nut seat through an extended connecting arm.
[0008] Furthermore, the lifting seat is movably connected to the mounting seat via the piston rod of the hydraulic cylinder, the movable nut seat is slidably connected to the limit slide rail via the positioning slider, and the dust removal brush plate is movably connected to the output shaft of the drive motor via the movable nut seat.
[0009] Furthermore, the hook and loop fastener with burrs is bonded to the lower outer surface of the connecting plate, and the hook and loop fastener with round loops is bonded to the upper outer surface of the dust removal brush plate. The dust removal brush plate is detachably connected to the connecting plate through the hook and loop fastener with round loops and burrs.
[0010] Furthermore, the automatic clamping and fixing device for the insulation board includes a U-shaped placement seat, a fixing block between the U-shaped placement seat and the mounting seat, an anti-slip base plate fixedly connected to the lower inner surface of the U-shaped placement seat, a cylinder fixedly installed on the upper outer surface of the U-shaped placement seat, a guide sleeve between the piston rod of the cylinder and the middle of the upper inner surface of the U-shaped placement seat, a fixing clamping block fixedly installed at the other end of the piston rod of the cylinder, and an anti-slip clamping plate on the lower outer surface of the fixing clamping block.
[0011] Furthermore, the number of automatic clamping and fixing devices for the insulation board is two sets. The automatic clamping and fixing devices for the insulation board are fixedly connected to the inner surfaces of both sides of the mounting base through fixing blocks. The anti-slip base plate is fixedly connected to the lower inner surface of the U-shaped placement base. The cylinder is fixedly connected to the upper outer surface of the U-shaped placement base. The piston rod of the cylinder is movably connected to the middle of the upper inner surface of the U-shaped placement base through a guide sleeve. The fixing block is fixedly connected to the other end of the piston rod of the cylinder. The anti-slip clamp plate is fixedly connected to the lower outer surface of the fixing block. The fixing block and the anti-slip clamp plate are movably connected to the anti-slip base plate through the piston rod of the cylinder.
[0012] Beneficial effects
[0013] Compared with the prior art, this utility model provides a dust removal device for the production of sandwich insulation boards, which has the following beneficial effects:
[0014] 1. This dust removal device for sandwich insulation board production features a double-sided synchronous adjustable automatic dust removal device. It has a simple structure and a high degree of automation. It can not only achieve double-sided synchronous automatic dust removal of the insulation board, improving dust removal efficiency, but also adjust the dust removal position according to the different thicknesses of the insulation board, thereby improving the dust removal effect. The dust removal brush can be quickly disassembled and assembled with the Velcro bristle side of the connecting plate through the Velcro rounded surface, making it easy to replace and clean the dust removal brush.
[0015] 2. This dust removal device for sandwich insulation board production has an automatic clamping and fixing device for insulation boards. It has a simple structure and is easy to operate. It can realize automatic disassembly and fixing of insulation boards during dust removal, improve the convenience of positioning and fixing insulation boards, further improve the efficiency of dust removal, improve the stability of insulation boards during dust removal, and prevent them from sliding and falling. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall planar structure of a dust removal device for the production of sandwich insulation boards according to this utility model.
[0017] Figure 2 This is a schematic diagram of the planar structure of a double-sided synchronous adjustable automatic dust removal device for the production of sandwich insulation boards according to this utility model.
[0018] Figure 3 This is an enlarged structural diagram of point A of a double-sided synchronous adjustable automatic dust removal device for the production of sandwich insulation boards according to this utility model.
[0019] Figure 4 This is a schematic diagram of the planar structure of the automatic clamping and fixing device for the dust removal device used in the production of sandwich insulation boards according to this utility model.
[0020] In the diagram: 1. Mounting bracket; 2. Double-sided synchronous adjustable automatic dust removal device; 3. Mounting base; 4. Hydraulic cylinder; 5. Lifting base; 6. U-shaped fixed base; 7. Limiting slide rail; 8. Drive motor; 9. Threaded screw; 10. Bearing housing; 11. Movable nut seat; 12. Connecting rod; 13. Positioning slider; 14. Extended connecting arm; 15. Connecting plate; 16. Velcro burr surface; 17. Dust removal brush plate; 18. Velcro round nap surface; 19. Automatic clamping and fixing device for insulation board; 20. U-shaped placement base; 21. Fixing block; 22. Anti-slip base plate; 23. Cylinder; 24. Guide sleeve; 25. Fixing clamp; 26. Anti-slip clamp plate. Detailed Implementation
[0021] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of the embodiments of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0022] like Figures 1-4 As shown, a dust removal device for sandwich insulation board production includes a mounting frame 1. A double-sided synchronous adjustable automatic dust removal device 2 is provided in the middle of the mounting frame 1 to improve the convenience of double-sided dust removal of the sandwich insulation board. The double-sided synchronous adjustable automatic dust removal device 2 includes a mounting base 3 and a dust removal brush plate 17. Hydraulic cylinders 4 are fixedly mounted on the outer surfaces of both the upper and lower ends of the mounting base 3. A lifting seat 5 is fixedly mounted on the other end of the piston rod of the hydraulic cylinder 4. A U-shaped fixing seat 6 is fixedly connected to the outer surface of the lifting seat 5. A limit slide rail 7 is fixedly connected to the upper inner surface of the inner surface of the U-shaped fixing seat 6. A drive motor 8 is fixedly mounted on one outer surface of the U-shaped fixing seat 6. A threaded screw 9 is provided at the other end of the output shaft of the drive motor 8. A bearing seat 10 is provided between the other end and the inner surface of the other side of the U-shaped fixed seat 6. A movable nut seat 11 is provided on the outer ring of the threaded screw 9. A connecting rod 12 is fixedly connected to the upper outer surface of the movable nut seat 11. A positioning slider 13 is provided between the other end of the connecting rod 12 and the limiting slide rail 7. An extended connecting arm 14 is fixedly connected to the lower outer surface of the movable nut seat 11. A connecting plate 15 is fixedly installed on the lower outer surface of the extended connecting arm 14. A Velcro burr surface 16 is provided on the lower outer surface of the connecting plate 15. A Velcro round burr surface 18 is provided on the upper outer surface of the dust removal brush plate 17. An automatic clamping and fixing device 19 for improving the convenience of disassembly and fixing of the sandwich insulation board is provided on both inner surfaces of the mounting base 3.
[0023] There are four sets of hydraulic cylinders 4, which are symmetrically installed on the upper and lower outer surfaces of the mounting base 3. There are two sets of lifting seats 5. The lifting seats 5 are fixedly connected to the other end of the piston rod of the hydraulic cylinders 4. The U-shaped fixed seat 6 is fixedly connected to the outer surface of the lifting seat 5. The drive motor 8 is fixedly connected to one side of the outer surface of the U-shaped fixed seat 6. One end of the threaded screw 9 is fixedly connected to the output shaft of the drive motor 8. The other end of the threaded screw 9 is movably connected to the middle of the other side of the inner surface of the U-shaped fixed seat 6 through the bearing seat 10. The movable nut seat 11 is threadedly connected to the outer ring of the threaded screw 9. The positioning slider 13 is fixedly connected to the upper outer surface of the movable nut seat 11 through the connecting rod 12. The connecting plate 15 is fixedly connected to the lower outer surface of the movable nut seat 11 through the extended connecting arm 14.
[0024] The lifting seat 5 is movably connected to the mounting seat 3 via the piston rod of the hydraulic cylinder 4, the movable nut seat 11 is slidably connected to the limit slide rail 7 via the positioning slider 13, and the dust removal brush plate 17 is movably connected to the output shaft of the drive motor 8 via the movable nut seat 11.
[0025] The hook and loop fastener 16 is bonded to the lower outer surface of the connecting plate 15, and the hook and loop round fastener 18 is bonded to the upper outer surface of the dust removal brush plate 17. The dust removal brush plate 17 is detachably connected to the connecting plate 15 through the hook and loop round fastener 18 and the hook and loop fastener 16.
[0026] The automatic clamping and fixing device 19 for insulation boards includes a U-shaped placement seat 20. A fixing block 21 is provided between the U-shaped placement seat 20 and the mounting seat 3. An anti-slip base plate 22 is fixedly connected to the lower inner surface of the U-shaped placement seat 20. A cylinder 23 is fixedly installed on the upper outer surface of the U-shaped placement seat 20. A guide sleeve 24 is provided between the piston rod of the cylinder 23 and the middle of the upper inner surface of the U-shaped placement seat 20. A fixing clamping block 25 is fixedly installed on the other end of the piston rod of the cylinder 23. An anti-slip clamping plate 26 is provided on the lower outer surface of the fixing clamping block 25.
[0027] There are two sets of automatic clamping and fixing devices 19 for insulation boards. The automatic clamping and fixing devices 19 for insulation boards are fixedly connected to the inner surfaces of both sides of the mounting base 3 through the fixing block 21. The anti-slip base plate 22 is fixedly connected to the lower inner surface of the U-shaped placement base 20. The cylinder 23 is fixedly connected to the upper outer surface of the U-shaped placement base 20. The piston rod of the cylinder 23 is movably connected to the middle of the upper inner surface of the U-shaped placement base 20 through the guide sleeve 24. The fixing clamp 25 is fixedly connected to the other end of the piston rod of the cylinder 23. The anti-slip clamp 26 is fixedly connected to the lower outer surface of the fixing clamp 25. The fixing clamp 25 and the anti-slip clamp 26 are movably connected to the anti-slip base plate 22 through the piston rod of the cylinder 23.
[0028] Working principle
[0029] First, place both ends of the sandwich insulation board on the anti-slip base plates 22 within the two sets of U-shaped placement seats 20. After adjusting the fixed position, control the piston rod of the cylinder 23 to push out, causing the lower fixing block 25 to press down until the anti-slip clamping plate 26 on the outer surface of the lower end of the fixing block 25 contacts the surface of the insulation board. The insulation board is then clamped and fixed to the anti-slip base plate 22 by the fixing block 25. The anti-slip clamping plate 26 and the anti-slip base plate 22 can improve the stability of the insulation board and prevent slippage. After completing the rapid fixing and positioning of the insulation board, control the piston rod of the hydraulic cylinder 4 to push out and retract, driving the two sets of lifting... The lowering seat 5 is raised and lowered so that the two sets of dust removal brushes 17 contact the upper and lower surfaces of the insulation board. After controlling the output shaft of the drive motor 8 to rotate, the threaded screw 9 at the other end rotates in the U-shaped fixed seat 6 through the bearing seat 10. Under the meshing of the rotating threaded screw 9, and simultaneously under the limiting action of the positioning slider 13 sliding on the limiting slide rail 7, the movable nut seat 11 can move linearly on the threaded screw 9, thereby driving the dust removal brushes 17 at the lower end of the extended connecting arm 14 to move horizontally on the surface of the insulation board, thereby realizing automatic synchronous dust removal on both sides of the insulation board.
[0030] It should be noted that, in this document, relational terms such as first and second (number one, number two), etc., are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such a process, method, article, or apparatus. Without further limitations, an element defined by the phrase "comprising one..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes said element.
[0031] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.
Claims
1. A dust removal device for the production of sandwich insulation panels, comprising a mounting frame (1), characterized in that: The mounting frame (1) is provided with a double-sided synchronous adjustable automatic dust removal device (2) in the middle to improve the convenience of double-sided dust removal of the sandwich insulation board. The double-sided synchronous adjustable automatic dust removal device (2) includes a mounting base (3) and a dust removal brush plate (17). Hydraulic cylinders (4) are fixedly installed on the outer surfaces of the upper and lower ends of the mounting base (3). A lifting seat (5) is fixedly installed on the other end of the piston rod of the hydraulic cylinder (4). A U-shaped fixing seat (6) is fixedly connected to the outer surface of the lifting seat (5). A limit slide rail (7) is fixedly connected to the upper inner surface of the inner surface of the U-shaped fixing seat (6). A drive motor (8) is fixedly installed on one side of the outer surface of the U-shaped fixing seat (6). A threaded screw (9) is provided at the other end of the output shaft of the drive motor (8). The other end of the threaded screw (9) is connected to the U-shaped fixing seat (6). A bearing seat (10) is provided between the inner surfaces of the other side. A movable nut seat (11) is provided on the outer ring of the threaded screw (9). A connecting rod (12) is fixedly connected to the upper outer surface of the movable nut seat (11). A positioning slider (13) is provided between the other end of the connecting rod (12) and the limiting slide rail (7). An extended connecting arm (14) is fixedly connected to the lower outer surface of the movable nut seat (11). A connecting plate (15) is fixedly installed on the lower outer surface of the extended connecting arm (14). A Velcro burr surface (16) is provided on the lower outer surface of the connecting plate (15). A Velcro round burr surface (18) is provided on the upper outer surface of the dust removal brush plate (17). An automatic clamping and fixing device (19) for improving the convenience of disassembly and fixing of the sandwich insulation board is provided on both inner surfaces of the mounting base (3).
2. The dust removal device for sandwich insulation board production according to claim 1, characterized in that: The number of hydraulic cylinders (4) is four sets. The hydraulic cylinders (4) are symmetrically installed on the outer surfaces of the upper and lower ends of the mounting base (3). The number of lifting seats (5) is two sets. The lifting seats (5) are fixedly connected to the other end of the piston rod of the hydraulic cylinder (4). The U-shaped fixed seat (6) is fixedly connected to the outer surface of the lifting seat (5). The drive motor (8) is fixedly connected to the outer surface of one side of the U-shaped fixed seat (6). One end of the threaded screw (9) is fixedly connected to the output shaft of the drive motor (8). The other end of the threaded screw (9) is movably connected to the middle of the inner surface of the other side of the U-shaped fixed seat (6) through the bearing seat (10). The movable nut seat (11) is threadedly connected to the outer ring of the threaded screw (9). The positioning slider (13) is fixedly connected to the upper outer surface of the movable nut seat (11) through the connecting rod (12). The connecting plate (15) is fixedly connected to the lower outer surface of the movable nut seat (11) through the extended connecting arm (14).
3. The dust removal device for sandwich insulation board production according to claim 1, characterized in that: The lifting seat (5) is movably connected to the mounting seat (3) via the piston rod of the hydraulic cylinder (4), the movable nut seat (11) is slidably connected to the limiting slide rail (7) via the positioning slider (13), and the dust removal brush plate (17) is movably connected to the output shaft of the drive motor (8) via the movable nut seat (11).
4. A dust removal device for sandwich insulation board production according to claim 1, characterized in that: The hook and loop fastener (16) is bonded to the lower outer surface of the connecting plate (15), the hook and loop fastener round fastener (18) is bonded to the upper outer surface of the dust removal brush plate (17), and the dust removal brush plate (17) is detachably connected to the connecting plate (15) through the hook and loop fastener round fastener (18) and the hook and loop fastener (16).
5. A dust removal device for sandwich insulation board production according to claim 1, characterized in that: The automatic clamping and fixing device (19) for the insulation board includes a U-shaped placement seat (20), a fixing block (21) is provided between the U-shaped placement seat (20) and the mounting seat (3), an anti-slip base plate (22) is fixedly connected to the lower inner surface of the U-shaped placement seat (20), a cylinder (23) is fixedly installed on the upper outer surface of the U-shaped placement seat (20), a guide sleeve (24) is provided between the piston rod of the cylinder (23) and the middle of the upper inner surface of the U-shaped placement seat (20), a fixing clamping block (25) is fixedly installed on the other end of the piston rod of the cylinder (23), and an anti-slip clamping plate (26) is provided on the lower outer surface of the fixing clamping block (25).
6. A dust removal device for sandwich insulation board production according to claim 5, characterized in that: The number of the automatic clamping and fixing device (19) for the insulation board is two sets. The automatic clamping and fixing device (19) for the insulation board is fixedly connected to the inner surfaces of both sides of the mounting base (3) through the fixing block (21). The anti-slip base plate (22) is fixedly connected to the lower inner surface of the U-shaped placement base (20). The cylinder (23) is fixedly connected to the upper outer surface of the U-shaped placement base (20). The piston rod of the cylinder (23) is movably connected to the middle of the upper inner surface of the U-shaped placement base (20) through the guide sleeve (24). The fixing clamp (25) is fixedly connected to the other end of the piston rod of the cylinder (23). The anti-slip clamp (26) is fixedly connected to the lower outer surface of the fixing clamp (25). The fixing clamp (25) and the anti-slip clamp (26) are movably connected to the anti-slip base plate (22) through the piston rod of the cylinder (23).