Sand removing device for bathroom faucet production

By using motor-driven synchronous fixing and high-pressure gas sand removal technology, the problem of damage caused by screening collisions in faucet production has been solved, achieving a highly efficient and non-destructive sand removal effect.

CN223832962UActive Publication Date: 2026-01-27HESHAN JINWEI HAOTAI SANITARY WARE IND CO LTD
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Patent Information

Application Number
CN202520202709.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-07
Publication Date
2026-01-27
Estimated Expiration
2035-02-07

AI Technical Summary

Technical Problem

When existing sand removal devices used in faucet production process large quantities of faucets, collisions between faucets may affect the screening effect and damage the faucet surface, thus affecting normal function.

Method used

The faucet is synchronously fixed by using a fixed component that drives a circular plate and connecting rod via a motor to move a slider. The air blowing component uses high-pressure gas to remove sand, preventing the faucet from shaking or colliding during the sand removal process.

Benefits of technology

It enables the simultaneous fixing and efficient sand removal of multiple faucets, avoiding damage to the faucet surface and improving sand removal efficiency and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of faucet production, in particular to a sand removing device for bathroom faucet production, which comprises a machine body and a faucet, a mounting plate is fixed in the machine body, and a sand removing mechanism is arranged on the mounting plate and used for sand removing processing of the faucet. Comprising a disc fixed in a mounting plate, a plurality of sliding grooves formed in the outer edge of the interior of the disc, groove hole assemblies arranged on one sides of the sliding grooves and used for placing and taking out a faucet, fixed chucks installed at the outer ends of the interiors of the sliding grooves, sliding blocks installed in the sliding grooves in a sliding mode, and movable chucks installed on the sliding blocks. After the faucets are placed in the sliding groove, the output end of the motor drives the circular plate to be matched with the connecting rod to drive the sliding block to slide in the sliding groove, the sliding block is made to fix the faucets through the cooperation of the movable chuck and the fixed chuck, and therefore synchronous fixing of the multiple faucets is achieved, and shaking generated when a spray head is inserted into a faucet connector subsequently is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of faucet manufacturing technology, specifically a sand removal device for bathroom faucet manufacturing. Background Technology

[0002] A faucet is a common name for a water valve, used to control the flow of water and thus save water. Faucets are constantly being updated and replaced, evolving from old-fashioned cast iron faucets to electroplated knob faucets, and then to stainless steel single-temperature single-control faucets, stainless steel dual-temperature dual-control faucets, and semi-automatic kitchen faucets.

[0003] According to CN219850611U, a sand removal device for bathroom faucet production is disclosed. This technology discloses "a sand removal device for bathroom faucet production, including a working box, the interior of which is equipped with a screening mechanism for removing sand from the faucet. The screening mechanism includes a servo motor, a driving wheel, a first driven wheel, and a second driven wheel. The inner wall of the working box is rotatably connected to a driving shaft, and the outer surface of the driving shaft is fixedly connected to the driving wheel." This device has the technical advantages of "removing sand from the faucet by setting up a screening device, and the operation of the servo motor can drive the driving wheel to rotate, and the screening mesh belt can rotate along the outer surfaces of the driving wheel, the first driven wheel, and the second driven wheel, thereby screening the sand placed inside the curved screening mesh belt. This effectively removes sand from the inside of the faucet, avoiding the waste of resources from manual screening and allowing for large-scale screening of faucets."

[0004] The above solution effectively removes sand from inside the faucet by using a curved screening mesh. However, when processing faucets in large quantities, the collisions between multiple faucets in the screening mesh may not only affect the screening effect but also damage the surface of the faucet and even affect its normal function. Utility Model Content

[0005] To address the shortcomings of existing technologies, this utility model provides a sand removal device for bathroom faucet production. After the faucet is placed in the slide groove, the output end of the motor drives a circular plate in conjunction with a connecting rod to move a slider along the inside of the slide groove. This allows the slider to fix the faucet through a movable clamp and a fixed clamp, thereby achieving synchronous fixing of multiple faucets and preventing shaking when the nozzle is subsequently inserted into the faucet interface.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a sand removal device for bathroom faucet production, comprising a body and a faucet, wherein an mounting plate is fixed inside the body, and a sand removal mechanism is provided on the mounting plate for sand removal processing of the faucet, the sand removal mechanism comprising:

[0007] The fixing assembly includes a disc fixed inside the mounting plate, several grooves opened on the outer edge of the disc, a slotted hole assembly opened on one side of the groove for inserting and removing the faucet, a fixed clamp installed on the outer end of the groove, a slider slidably installed inside the groove, a movable clamp installed on the slider, a circular plate rotatably installed at the center of the lower end of the disc, several connecting rods pivotally connected to the outer edge of the top of the circular plate, and the other end of the connecting rods pivotally connected to the bottom of the slider, and a motor circularly installed on the top of the disc for driving the circular plate.

[0008] An air blowing assembly, mounted on a fixed assembly, is used to blow high-pressure gas into the faucet.

[0009] Preferably, the air blowing assembly includes a housing fixed to the top of the disc, a cylinder installed at the upper end inside the housing, a bracket fixed to the output end of the cylinder, an adjustment bracket installed at each end of the bracket, an air supply pipe fixed to the outer end of the adjustment bracket, a nozzle installed at the lower end of the air supply pipe, and an air supply component installed on the machine body for supplying high-pressure gas.

[0010] Preferably, the air supply component includes a multi-port pipe fixed inside the upper part of the machine body, with each port of the multi-port pipe having a fixed hose, and the lower end of the hose being fixed to the upper end of the air supply pipe.

[0011] Preferably, the air blowing assembly further includes a waist-shaped hole on each end of the bracket, a mounting hole on the adjusting frame, and the adjusting frame is fixed to the bracket by bolts and nuts.

[0012] Preferably, the slot assembly includes an arc-shaped groove formed on one side of the slide and a circular hole formed on the other side of the arc-shaped groove.

[0013] Preferably, the fixing component further includes an insertion hole opened at the outer end of the slide, a first plug fixed on the fixing clamp, and a second plug fixed on the movable clamp.

[0014] Beneficial effects

[0015] This utility model provides a sand removal device for the production of bathroom faucets. Compared with the prior art, it has the following advantages:

[0016] (1) Place the faucet into the round hole and slide it into the groove through the arc groove. Since the diameter of the upper end of the faucet is greater than the width of the groove, the faucet will not fall out of the groove. Drive the round plate with the connecting rod through the output end of the motor to drive the slider to slide along the inside of the groove. The slider fixes the faucet through the movable clamp and the fixed clamp, thereby achieving the synchronous fixing of multiple faucets.

[0017] (2) The support is driven to move downward through the output end of the cylinder. The support is adjusted to drive the nozzle on the air supply pipe to be inserted into the interface of the faucet. Then, the air supply equipment is connected through the multi-port pipe so that high-pressure gas can enter from the multi-port pipe and enter the air supply pipe through the hose. After that, high-pressure gas is sprayed out from the nozzle so that the high-pressure gas can be blown into the faucet to blow out the sand particles and achieve sand removal. Attached Figure Description

[0018] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0019] Figure 2 This is a schematic diagram of the sand removal mechanism during processing in this utility model;

[0020] Figure 3 This is a schematic diagram of the sand removal mechanism in this utility model;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the sand removal mechanism in this utility model;

[0022] Figure 5 This is a schematic diagram of the structure of the disc in this utility model;

[0023] Figure 6 This is a schematic diagram of the structure of the fixed clamp, the movable clamp, and the slider in this utility model;

[0024] Figure 7 This is a schematic diagram of the air blowing component in this utility model.

[0025] In the diagram: 1. Body; 2. Sand removal mechanism; 21. Fixing component; 211. Disc; 212. Slide groove; 213. Slot assembly; 2131. Arc groove; 2132. Circular hole; 214. Fixing clamp; 215. Slider; 216. Movable clamp; 217. Circular plate; 218. Connecting rod; 219. Motor; 2110. Socket; 2111. First plug; 2112. Second plug; 22. Air blowing component; 221. Frame; 222. Cylinder; 223. Bracket; 224. Adjusting frame; 225. Air supply pipe; 226. Nozzle; 227. Air supply component; 2271. Multi-port pipe; 2272. Flexible hose; 228. Waist-shaped hole; 229. Mounting hole; 3. Mounting plate; 4. Faucet. Detailed Implementation

[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0027] Please see Figure 1 - Figure 7 This utility model provides a technical solution: a sand removal device for bathroom faucet production, comprising a body 1 and a faucet 4, wherein an mounting plate 3 is fixed inside the body 1, and a sand removal mechanism 2 is provided on the mounting plate 3 for sand removal processing of the faucet 4, the sand removal mechanism 2 comprising:

[0028] The fixing component 21 includes a disc 211 fixed inside the mounting plate 3, several grooves 212 opened on the outer edge of the disc 211, a slot assembly 213 opened on one side of the groove 212 for inserting and removing the faucet 4, a fixing clamp 214 installed at the outer end of the groove 212, a slider 215 slidably installed inside the groove 212, a movable clamp 216 installed on the slider 215, a circular plate 217 rotatably installed at the center of the lower end of the disc 211, several connecting rods 218 pivotally connected to the outer edge of the top of the circular plate 217, and the other end of the connecting rods 218 pivotally connected to the bottom of the slider 215, and a motor 219 circularly installed on the top of the disc 211 for driving the circular plate 217.

[0029] The air blowing assembly 22 is mounted on the fixed assembly 21 and is used to blow high-pressure gas into the faucet 4.

[0030] In this embodiment, when the faucet 4 is placed in the slide groove 212, the output end of the motor 219 drives the circular plate 217 to cooperate with the connecting rod 218 to drive the slider 215 to slide along the inside of the slide groove 212. The slider 215 fixes the faucet 4 through the movable clamp 216 and the fixed clamp 214, thereby realizing the synchronous fixation of multiple faucets 4 and avoiding shaking when the nozzle 226 is inserted into the faucet 4 interface.

[0031] Specifically, the air blowing assembly 22 includes a housing 221 fixed to the top of the disc 211, a cylinder 222 installed at the upper end inside the housing 221, a bracket 223 fixed at the output end of the cylinder 222, an adjustment bracket 224 installed at each end of the bracket 223, an air supply pipe 225 fixed at the outer end of the adjustment bracket 224, a nozzle 226 installed at the lower end of the air supply pipe 225, and an air supply component 227 installed on the body 1 for supplying high-pressure gas.

[0032] In this embodiment, after the faucet 4 is fixed on the fixing component 21, the output end of the cylinder 222 drives the bracket 223 to move downward. The bracket 223 drives the nozzle 226 on the air supply pipe 225 to be inserted into the interface of the faucet 4 through the adjusting frame 224.

[0033] Specifically, the air supply component 227 includes a multi-port pipe 2271 fixed inside the upper part of the body 1, and a flexible hose 2272 fixed at each port of the multi-port pipe 2271, with the lower end of the flexible hose 2272 fixed to the upper end of the air supply pipe 225.

[0034] In this embodiment, a gas supply device can be connected through a multi-port pipe 2271, so that high-pressure gas can enter from the multi-port pipe 2271, and after entering the gas supply pipe 225 through the hose 2272, high-pressure gas is sprayed out from the nozzle 226, so that the high-pressure gas can be blown into the water tap 4 to blow out the sand particles and achieve sand removal.

[0035] Specifically, the air blowing assembly 22 also includes a waist-shaped hole 228 opened on each end of the bracket 223, a mounting hole 229 opened on the adjusting frame 224, and the adjusting frame 224 is fixed to the bracket 223 by bolts and nuts.

[0036] In this embodiment, the length of the adjustment bracket 224 extending outward from the support 223 can be adjusted and fixed.

[0037] Specifically, the slot assembly 213 includes an arc-shaped groove 2131 formed on one side of the slide groove 212 and a round hole 2132 formed on the other side of the arc-shaped groove 2131.

[0038] In this embodiment, by placing the faucet 4 into the round hole 2132 and sliding it into the slide groove 212 through the arc groove 2131, the faucet 4 will not fall out of the slide groove 212 because the upper diameter of the faucet 4 is larger than the width of the slide groove 212. This allows the faucet 4 to be fixed in each slide groove 212 in sequence.

[0039] Specifically, the fixing component 21 also includes an insertion hole 2110 opened at the outer end of the slide 212, a first plug 2111 fixed on the fixing clamp 214, and a second plug 2112 fixed on the movable clamp 216.

[0040] In this embodiment, the fixed clamp 214 is inserted into the socket 2110 through the first plug 2111 and fixed inside the slide groove 212 by the insertion bolt, and the movable clamp 216 is inserted into the slider 215 through the second plug 2112 and fixed on the slider 215 by the insertion bolt; so that both the fixed clamp 214 and the movable clamp 216 can be disassembled and replaced.

[0041] The working principle and usage process of this utility model are as follows: First, the faucet 4 is placed into the round hole 2132 and slid into the slide groove 212 through the arc groove 2131. Since the upper diameter of the faucet 4 is greater than the width of the slide groove 212, the faucet 4 will not fall out of the slide groove 212.

[0042] Then, the output end of the motor 219 drives the circular plate 217 to cooperate with the connecting rod 218 to drive the slider 215 to slide along the inside of the groove 212, so that the slider 215 fixes the faucet 4 through the movable clamp 216 and the fixed clamp 214, thereby realizing the synchronous fixing of multiple faucets 4.

[0043] Then, the output end of the cylinder 222 drives the bracket 223 to move downward, and the bracket 223 drives the nozzle 226 on the air supply pipe 225 to be inserted into the interface of the faucet 4 through the adjusting frame 224;

[0044] Finally, the gas supply equipment is connected through the multi-port pipe 2271, so that high-pressure gas can enter from the multi-port pipe 2271, and after entering the gas supply pipe 225 through the hose 2272, high-pressure gas is sprayed out from the nozzle 226, so that the high-pressure gas can be blown into the water tap 4 to blow out the sand particles and achieve sand removal.

[0045] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0046] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A sand removal device for bathroom faucet production, comprising a body (1) and a faucet (4), wherein an mounting plate (3) is fixed inside the body (1), characterized in that: The mounting plate (3) is provided with a sand removal mechanism (2) for sand removal processing of the faucet (4). The sand removal mechanism (2) includes: The fixing component (21) includes a disc (211) fixed inside the mounting plate (3), several grooves (212) opened on the outer edge of the inner side of the disc (211), a slot assembly (213) opened on one side of the groove (212) for inserting and removing the faucet (4), a fixing clamp (214) installed at the outer end of the inner side of the groove (212), a slider (215) slidably installed inside the groove (212), a movable clamp (216) installed on the slider (215), a circular plate (217) rotatably installed at the center of the lower end of the disc (211), several connecting rods (218) pivotally connected to the outer edge of the top of the circular plate (217), and the other end of the connecting rods (218) pivotally connected to the bottom of the slider (215), and a motor (219) circularly installed on the top of the disc (211) for driving the circular plate (217). An air blowing assembly (22) is mounted on a fixed assembly (21) and is used to blow high-pressure gas into the faucet (4).

2. The sand removal device for bathroom faucet production according to claim 1, characterized in that: The blowing assembly (22) includes a housing (221) fixed to the top of the disc (211), a cylinder (222) installed at the upper end inside the housing (221), a bracket (223) fixed at the output end of the cylinder (222), an adjustment bracket (224) installed at each end of the bracket (223), an air supply pipe (225) fixed at the outer end of the adjustment bracket (224), a nozzle (226) installed at the lower end of the air supply pipe (225), and an air supply component (227) installed on the body (1) for supplying high-pressure gas.

3. A sand removal device for bathroom faucet production according to claim 2, characterized in that: The gas supply component (227) includes a multi-port pipe (2271) fixed inside the upper part of the body (1), and a flexible hose (2272) fixed at each port of the multi-port pipe (2271), and the lower end of the flexible hose (2272) is fixed to the upper end of the gas supply pipe (225).

4. A sand removal device for bathroom faucet production according to claim 2, characterized in that: The air blowing assembly (22) also includes a waist-shaped hole (228) on each end of the bracket (223), a mounting hole (229) on the adjusting frame (224), and the adjusting frame (224) is fixed to the bracket (223) by bolts and nuts.

5. A sand removal device for bathroom faucet production according to claim 1, characterized in that: The slot assembly (213) includes an arc-shaped groove (2131) formed on one side of the slide (212) and a circular hole (2132) formed on the other side of the arc-shaped groove (2131).

6. A sand removal device for bathroom faucet production according to claim 1, characterized in that: The fixing component (21) also includes an insertion hole (2110) opened at the outer end of the slide (212), a first plug (2111) fixed on the fixing clamp (214), and a second plug (2112) fixed on the movable clamp (216).

Citation Information

Patent Citations

  • Sand removing device for bathroom faucet production

    CN219850611U