Cleaning equipment for metal part machining

Abstract

The utility model relates to the technical field of part cleaning, and discloses cleaning equipment for metal part machining, which comprises a cleaning frame, two ultrasonic devices are fixedly connected to the bottom of the cleaning frame, a transmission belt is fixedly connected to the inside of the cleaning frame, a uniform cleaning mechanism is fixedly connected to the inside of the cleaning frame, and the ultrasonic devices are fixedly connected to the transmission belt. A bottom plate is fixedly connected to the bottom of the cleaning frame, a heat dissipation mechanism is fixedly connected to the top of the bottom plate, a filtering mechanism is fixedly connected to the top of the bottom plate, a driven wheel is fixedly connected to the exterior of the other rotating column, and a power assembly used for providing power is fixedly connected to the interior of a driving wheel. According to the metal part cleaning device, the motor drives the rotating column to rotate, the ultrasonic device is started at the same time, metal parts are evenly cleaned, the discharging hopper enters the storage box to be air-dried, the discharging hopper inclines to achieve buffering, the surfaces of the parts can be subjected to ultrasonic cleaning, the cleaning effect is improved, and meanwhile the effects of air-drying, rapid moisture removal and water stain residue prevention are achieved.

Description

Technical Field

[0001] This utility model relates to the field of parts cleaning technology, and in particular to a cleaning device for metal parts processing. Background Technology

[0002] In the metal parts processing industry, cleaning equipment is mainly used to remove various contaminants, oil stains, cutting fluid residues, metal shavings, oxides, paint, rust, and other impurities from the surface of metal parts. These contaminants affect the quality of subsequent processes such as painting, electroplating, welding, and inspection, and may even lead to product defects or failure to meet design requirements.

[0003] The cleaning equipment for metal parts processing includes a cleaning frame, conveyor belt, filter structure, and ultrasonic device. When the ultrasonic device generates ultrasonic waves that propagate in the liquid, it forms a large number of tiny bubbles, generating shock waves and tiny high temperatures, which forcefully peel off the dirt, grease, and impurities attached to the metal surface.

[0004] In existing technologies, cleaning equipment commonly used in metal parts processing mainly employs traditional cleaning methods, such as simple spray cleaning. Firstly, this equipment typically fails to achieve rapid and uniform cleaning of metal parts. The cleaning solution often covers the metal parts unevenly, resulting in incomplete cleaning in some areas, affecting the cleaning effect, prolonging cleaning time, and reducing production efficiency. Furthermore, metal parts often retain moisture after cleaning, and without effective ventilation, water stains remain, affecting product quality. Therefore, this paper proposes a cleaning device for metal parts processing to address these problems. Utility Model Content

[0005] To overcome the above shortcomings, this utility model provides a cleaning device for metal parts processing, which aims to improve the problems of existing cleaning devices that cannot perform cleaning quickly and evenly and cannot ventilate and dissipate heat.

[0006] To achieve the above objectives, the present invention adopts the following technical solution:

[0007] A cleaning device for metal parts processing includes a cleaning frame, two ultrasonic transducers fixedly connected to the bottom of the cleaning frame, a transmission belt fixedly connected inside the cleaning frame, a uniform cleaning mechanism fixedly connected inside the cleaning frame, a base plate fixedly connected to the bottom of the cleaning frame, a heat dissipation mechanism fixedly connected to the top of the base plate, a filtration mechanism fixedly connected to the top of the base plate, and a reinforcing base fixedly connected to the top of the base plate.

[0008] The top of the cleaning frame is fixedly connected to a support base; the uniform cleaning mechanism includes two rotating columns, one of which is fixedly connected to a drive wheel, and the other of which is fixedly connected to a driven wheel. The driven wheel is externally meshed with a belt, the drive wheel is externally meshed with the inside of the belt, and a power component for providing power is fixedly connected inside the drive wheel.

[0009] As a further description of the above technical solution:

[0010] The power assembly includes a motor, the output end of which is fixedly connected inside the drive wheel, and the two rotating columns are externally rotatably connected inside the cleaning frame.

[0011] As a further description of the above technical solution:

[0012] The heat dissipation mechanism includes a hopper, the top of which is fixedly connected to the bottom of the transmission belt, a storage box slidably connected to the bottom of the hopper, a fan fixedly connected inside the storage box, and the bottom of the storage box slidably connected to the top of the base plate.

[0013] As a further description of the above technical solution:

[0014] The filtration mechanism includes a protective shell, the bottom of which is fixedly connected to the top of the reinforcing base. A double-layer filter plate is slidably connected inside the protective shell, and an adsorption plate is also slidably connected inside the protective shell. A collection assembly is fixedly connected to the bottom of the protective shell, and a water inlet pipe is fixedly connected inside the protective shell. A control panel is fixedly connected to the side of the cleaning frame away from the protective shell. As a further description of the above technical solution:

[0015] The collection assembly includes a collection box, the bottom of which is fixedly connected to the inside of the protective shell. An isolation plate is fixedly connected to the inside of the collection box, and two water outlet hoses are fixedly connected to the inside of the collection box. A water pump is fixedly connected to the outside of one of the water outlet hoses.

[0016] As a further description of the above technical solution:

[0017] The two water outlet hoses are externally fixedly connected to the inside of the protective shell, and the output ends of the two water outlet hoses are fixedly connected to the inside of the cleaning frame.

[0018] As a further description of the above technical solution:

[0019] A support plate is fixedly connected to the outside of the cleaning frame, and the bottom of the motor is fixedly connected to the top of the support plate. As a further description of the above technical solution:

[0020] The bottoms of the two ultrasonic devices are connected to the top of the base plate, and multiple high-pressure nozzles are fixedly connected inside the cleaning frame.

[0021] This utility model has the following beneficial effects:

[0022] 1. In this utility model, the motor drives the active wheel, driven wheel and rotating column to rotate, and the ultrasonic cleaner is turned on at the same time to clean the metal parts evenly. At the same time, the parts are put into the storage box through the feeding hopper for air drying. The feeding hopper is tilted to buffer the flow, so that every part of the surface can be cleaned by ultrasonic waves, which improves the cleaning effect. At the same time, air drying is carried out to quickly remove moisture and prevent water stains from remaining.

[0023] 2. In this utility model, water enters through the inlet pipe and first passes through a double-layer filter plate and an adsorption plate to filter impurities and scale. As the water enters the cleaning frame, impurities in the water are further removed, ensuring that the cleaning effect is not affected and reducing water waste. Attached Figure Description

[0024] Figure 1 This is a three-dimensional schematic diagram of a cleaning device for metal parts processing proposed in this utility model;

[0025] Figure 2 This is a schematic diagram of the structure of a rotating column in a cleaning device for metal parts processing proposed in this utility model.

[0026] Figure 3 This is a schematic diagram of the structure of a storage box for a cleaning device used in metal parts processing, as proposed in this utility model.

[0027] Figure 4 This is a schematic diagram of the structure of a high-pressure nozzle for a cleaning device used in metal parts processing, as proposed in this utility model.

[0028] Legend:

[0029] 1. Cleaning frame; 2. Ultrasonic device; 3. Transmission belt; 4. Motor; 5. Drive wheel; 6. Belt; 7. Support plate; 8. Driven wheel; 9. Support base; 10. Water inlet pipe; 11. Rotating column; 12. Fan; 13. Discharge hopper; 14. Storage box; 15. Water pump; 16. Control panel; 17. Collection box; 18. Isolation plate; 19. Adsorption plate; 20. Double-layer filter plate; 21. Water outlet hose; 22. Protective shell; 23. Reinforcing base; 24. High-pressure nozzle; 25. Base plate. Detailed Implementation

[0030] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0031] Reference Figures 1 to 3 This utility model provides an embodiment of a cleaning device for metal parts processing, comprising a cleaning frame 1. Two ultrasonic transducers 2 are fixedly connected to the bottom of the cleaning frame 1. The cleaning frame 1 is the main structure of the device, used to accommodate the metal parts to be cleaned. The ultrasonic transducers 2 are fixedly connected to the bottom of the cleaning frame 1, and cleaning is performed using ultrasonic waves. A transmission belt 3 and a uniform cleaning mechanism are installed inside the cleaning frame 1 to achieve uniform cleaning of the metal parts. The ultrasonic transducers 2 utilize the cavitation effect generated by ultrasonic waves in water to achieve deep cleaning of the metal parts. Each ultrasonic transducer 2 contains multiple high-performance ultrasonic transducers, capable of efficiently converting electrical energy into ultrasonic vibration energy. The cleaning frame 1 is made entirely of high-strength stainless steel, possessing good corrosion resistance and structural stability. Its shape is rectangular. The transmission belt 3 is fixedly connected inside the cleaning frame 1 to ensure that the metal parts do not slip during transport. The transmission belt 3 is installed inside the cleaning frame 1 and driven by transmission wheels at both ends. The width of the transmission belt 3 is moderately designed to accommodate multiple metal parts for simultaneous transport and cleaning.

[0032] A uniform cleaning mechanism is fixedly connected inside the cleaning frame 1. This mechanism includes two rotating columns 11. Each rotating column 11 has a driving wheel 5 and a driven wheel 8 connected externally, which drive the belt 6 to rotate, thus rotating the rotating columns 11. The function of the rotating columns 11 is to evenly distribute water on the surface of the parts, while enhancing the cleaning effect. The rotation of the rotating columns 11 is powered by a motor 4. The motor 4 provides power to the entire device, driving the driving wheel 5 to rotate. The output end of the motor 4 is connected to the rotating wheel of the rotating column 11 through a transmission system, thereby driving the cleaning system. The motor 4 is typically selected to have an adjustable speed, allowing for speed adjustments based on different cleaning tasks to achieve higher cleaning efficiency. One rotating column 11 has a driving wheel 5 fixedly connected externally, and the other rotating column 11 has a driven wheel 8 fixedly connected externally. The driven wheel 8 is externally meshed with a belt 6, increasing the friction between the belt 6 and the driving and driven wheels 5 and 8, ensuring transmission stability. The external engagement of the drive pulley 5 is connected to the inside of the belt 6, and the internal connection of the drive pulley 5 is a power component for providing power.

[0033] The power assembly includes a motor 4, the output of which is fixedly connected to the inside of the drive wheel 5. Two rotating columns 11 are externally rotatably connected to the inside of the cleaning frame 1. A base plate 25 is fixedly connected to the bottom of the cleaning frame 1, serving as the bottom support structure for the entire cleaning equipment, providing high strength and stability. A heat dissipation mechanism is fixedly connected to the top of the base plate 25, including a hopper 13. The inner wall of the hopper 13 is polished, resulting in a smooth surface for easy parts to slide off. The top of the hopper 13 is fixedly connected to the bottom of the transmission belt 3, and a storage box 14 is slidably connected to the bottom of the hopper 13. After the metal parts are cleaned, they enter the storage box 14, and the fan 12 starts working, drawing in cool outside air and simultaneously removing heat and residual moisture from the surface of the parts, accelerating the drying process. The fan 12 is fixedly connected inside the storage box 14, and the bottom of the storage box 14 is slidably connected to the top of the base plate 25. A filter mechanism is fixedly connected to the top of the base plate 25, a reinforcing seat 23 is fixedly connected to the top of the base plate 25, and a support seat 9 is fixedly connected to the top of the cleaning frame 1.

[0034] Reference Figure 2 , Figure 3 , Figure 4 The filtration mechanism includes a protective shell 22, with a sealing ring on the outside to prevent water leakage. The bottom of the protective shell 22 is fixedly connected to the top of the reinforcing base 23. A double-layer filter plate 20 is slidably connected inside the protective shell 22. Two handles are provided on the top of the double-layer filter plate 20 for easy removal from the protective shell 22 for cleaning and replacement. An adsorption plate 19 is slidably connected inside the protective shell 22 to adsorb fine impurities or oil stains, improving cleaning efficiency and ensuring the continuous and effective operation of the filtration mechanism. A collection assembly is fixedly connected to the bottom of the protective shell 22, including a collection box 17. The bottom of the collection box 17 is fixedly connected to the inside of the protective shell 22. An isolation plate 18 is fixedly connected inside the collection box 17, and two water outlet hoses 21 are fixedly connected inside the collection box 17. The inside of the collection box 17 is divided into two areas by the isolation plate 18. Water enters simultaneously through the two water pipes, improving the water intake efficiency. A water pump 15 is fixedly connected to the outside of one of the water outlet hoses 21. A water inlet pipe 10 is fixedly connected inside the protective shell 22;

[0035] The inlet pipe 10 is made of stainless steel. One end connects to an external water source, and the other end is fixedly connected to the inside of the protective shell 22, located above the double-layer filter plate 20. A filter is installed at the inlet of the inlet pipe 10 to filter out impurities from the external water source and prevent impurities from entering the cleaning equipment. A control panel 16 is fixedly connected to the side of the cleaning frame 1 away from the protective shell 22. The control panel 16 serves as the operation control center of the entire cleaning equipment. It adopts advanced touch screen technology, featuring high resolution and high sensitivity, allowing operators to easily monitor the equipment's operation. Its operating interface is divided into multiple functional areas. The external ends of the two outlet hoses 21 are fixedly connected to the inside of the protective shell 22, and the output ends of the two outlet hoses 21 are fixedly connected to the inside of the cleaning frame 1.

[0036] The cleaning frame 1 is externally fixedly connected to a support plate 7, which further enhances the strength and stability of the support plate 7, enabling it to withstand the vibration and impact forces generated by the motor 4 during operation, ensuring the normal operation of the motor 4 and the overall stability of the equipment. The bottom of the motor 4 is fixedly connected to the top of the support plate 7. The bottoms of the two ultrasonic devices 2 are connected to the top of the base plate 25. Multiple high-pressure nozzles 24 are fixedly connected inside the cleaning frame 1, and these high-pressure nozzles 24 are evenly distributed on the top and surrounding side plates of the cleaning frame 1. The high-pressure nozzles 24 are made of stainless steel, which has good corrosion resistance and wear resistance. The spray angle of the high-pressure nozzles 24 can be adjusted according to the cleaning requirements, enabling the water to form a uniform and stable jet and ensuring the continuous operation of the cleaning work.

[0037] Working Principle: First, the metal parts to be cleaned are placed in the cleaning frame 1. Two ultrasonic transducers 2 are fixed at the bottom of the cleaning frame 1. These transducers 2 use the cavitation effect generated by ultrasonic waves to deeply clean the metal parts in water. A transmission belt 3 is installed inside the cleaning frame 1 to effectively transport the metal parts and ensure that the parts do not slip during the cleaning process. During the cleaning process, two rotating columns 11 in the uniform cleaning mechanism are driven by a motor 4. The motor 4 is supported by a support plate 7 at its bottom. The driving wheel 5 and the driven wheel 8 drive the belt 6 to rotate, thereby evenly distributing water on the surface of the metal parts and further enhancing the cleaning effect. The speed of the motor 4 is adjustable, allowing for flexible adjustment according to different cleaning tasks and improving cleaning efficiency. After cleaning, the metal parts slide into the storage box 14 through the discharge hopper 13. At this time, the fan 12 inside the storage box 14 starts working, drawing in external cold air to accelerate the drying process of the parts and remove heat and moisture from the surface.

[0038] Water first enters the protective shell 22 through the inlet pipe 10, passes through a filter to remove impurities, and then undergoes deep filtration through a double-layer filter plate 20. An isolation plate 18 within the collection box 17 separates impurities, ensuring water cleanliness. The treated water flows back to the cleaning frame 1 through the outlet hose 21. The entire operation of the equipment is monitored through the control panel 16, allowing operators to adjust cleaning parameters in real time to ensure the efficiency and safety of the cleaning process. High-pressure nozzles 24 are evenly distributed on the top and side plates of the cleaning frame 1, allowing for adjustment of the spray angle as needed to ensure even water coverage of each metal part, further enhancing the cleaning effect. In summary, through multiple technical means such as ultrasonic cleaning, even distribution, circulating filtration, and high-pressure jetting, the cleaning efficiency and quality of metal parts are effectively improved, ensuring a safe, stable, and efficient cleaning process.

[0039] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A cleaning device for metal parts processing, comprising a cleaning frame (1), characterized in that: Two ultrasonic devices (2) are fixedly connected to the bottom of the cleaning frame (1). A transmission belt (3) is fixedly connected inside the cleaning frame (1). A uniform cleaning mechanism is fixedly connected inside the cleaning frame (1). A base plate (25) is fixedly connected to the bottom of the cleaning frame (1). A heat dissipation mechanism is fixedly connected to the top of the base plate (25). A filter mechanism is fixedly connected to the top of the base plate (25). A reinforcing seat (23) is fixedly connected to the top of the base plate (25). A support seat (9) is fixedly connected to the top of the cleaning frame (1). The uniform cleaning mechanism includes two rotating columns (11), one of which is fixedly connected to a drive wheel (5), and the other of which is fixedly connected to a driven wheel (8). The driven wheel (8) is externally meshed with a belt (6), and the drive wheel (5) is externally meshed with the inside of the belt (6). The drive wheel (5) is internally fixedly connected to a power component for providing power.

2. The cleaning equipment for metal parts processing according to claim 1, characterized in that: The power assembly includes a motor (4), the output end of which is fixedly connected to the inside of the drive wheel (5), and the two rotating columns (11) are externally rotatably connected to the inside of the cleaning frame (1).

3. The cleaning equipment for metal parts processing according to claim 1, characterized in that: The heat dissipation mechanism includes a hopper (13), the top of which is fixedly connected to the bottom of the transmission belt (3), a storage box (14) is slidably connected to the bottom of the hopper (13), a fan (12) is fixedly connected inside the storage box (14), and the bottom of the storage box (14) is slidably connected to the top of the base plate (25).

4. A cleaning device for metal parts processing according to claim 1, characterized in that: The filtration mechanism includes a protective shell (22), the bottom of which is fixedly connected to the top of the reinforcing base (23). A double-layer filter plate (20) is slidably connected inside the protective shell (22). An adsorption plate (19) is slidably connected inside the protective shell (22). A collection component is fixedly connected to the bottom of the protective shell (22). A water inlet pipe (10) is fixedly connected inside the protective shell (22). A control panel (16) is fixedly connected to the side of the cleaning frame (1) away from the protective shell (22).

5. A cleaning device for metal parts processing according to claim 4, characterized in that: The collection assembly includes a collection box (17), the bottom of which is fixedly connected to the inside of the protective shell (22). An isolation plate (18) is fixedly connected inside the collection box (17), and two water outlet hoses (21) are fixedly connected inside the collection box (17). A water pump (15) is fixedly connected to the outside of one of the water outlet hoses (21).

6. A cleaning device for metal parts processing according to claim 5, characterized in that: The two water outlet hoses (21) are externally fixedly connected to the inside of the protective shell (22), and the output ends of the two water outlet hoses (21) are fixedly connected to the inside of the cleaning frame (1).

7. A cleaning device for metal parts processing according to claim 2, characterized in that: The cleaning frame (1) is fixedly connected to a support plate (7), and the bottom of the motor (4) is fixedly connected to the top of the support plate (7).

8. A cleaning device for metal parts processing according to claim 1, characterized in that: The bottoms of the two ultrasonic devices (2) are connected to the top of the base plate (25), and a plurality of high-pressure nozzles (24) are fixedly connected inside the cleaning frame (1).

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