Surface cleaning assembly for metal gasket machining

Abstract

The utility model relates to the technical field of surface cleaning assemblies, in particular to a surface cleaning assembly for metal gasket machining, which comprises a water tank and a servo motor, one side of the water tank is fixedly connected with the servo motor, the tail end of a main shaft of the servo motor is fixedly connected with a first shaft roller, and a rubber conveying belt is sleeved on the outer side of the first shaft roller. A second shaft roller is rotatably connected to the inner side of the water tank, a discharging water tank is formed in the inner side of the front end of the water tank, a partition plate is fixedly connected to the inner side of the front end of the water tank, and a cleaning assembly is fixedly connected to the rear end of the water tank through a support and comprises an arc channel plate, an arc groove is formed in the inner side of the arc channel plate, and a connecting plate is fixedly connected to the front end of the arc channel plate. According to the metal gasket cleaning device, the cleaning efficiency is improved, the cleaning quality of each metal gasket is guaranteed, the problem that cleaning is not thorough due to stacking is solved, and the sealing performance and use safety of the metal gaskets are guaranteed.

Description

Technical Field

[0001] This utility model relates to the technical field of surface cleaning components, specifically a surface cleaning component made of metal gaskets. Background Technology

[0002] Metal gaskets are thin metal sheets used for sealing. They are usually made of metal materials such as stainless steel, copper, and aluminum. They are designed in various shapes and sizes to suit different applications. They are mainly used at flange connections of equipment such as pipes, valves, pumps, and pressure vessels. By providing uniform pressure between two connection surfaces, they prevent fluid leakage and ensure the sealing and safety of the system.

[0003] The surface cleaning components for metal gasket processing mainly include cleaning equipment and materials for removing contaminants such as oil and fine particles from the surface of metal gaskets, as well as tools and containers to ensure that the gaskets remain clean during storage and use;

[0004] Ultrasonic cleaning technology is a non-contact cleaning method that can effectively remove dirt from the surface of metal gaskets without scratching them, thus maintaining the sealing performance of the gaskets. However, when cleaning a large number of metal gaskets, the gaskets may stack inside the ultrasonic cleaning tank, which can lead to incomplete ultrasonic cleaning and affect the safety of the gaskets in later use. Therefore, a surface cleaning component for metal gasket processing is proposed to address the above problems. Utility Model Content

[0005] The purpose of this invention is to provide a surface cleaning component for metal gasket processing, in order to solve the problem of gasket stacking inside the ultrasonic cleaning tank when a large number of metal gaskets need to be cleaned, which would lead to incomplete ultrasonic cleaning.

[0006] To achieve the above objectives, this utility model provides the following technical solution:

[0007] A surface cleaning assembly for processing metal gaskets includes a water tank and a servo motor. The servo motor is fixedly connected to one side of the water tank, and a first roller is fixedly connected to the end of the servo motor's main shaft. A rubber conveyor belt is sleeved on the outer side of the first roller. A second roller is rotatably connected to the inner side of the water tank. A discharge water trough is opened on the inner side of the front end of the water tank. A partition is fixedly connected to the inner side of the front end of the water tank. A cleaning assembly is fixedly connected to the rear end of the water tank via a bracket. The cleaning assembly includes an arc-shaped plate with an arc groove on its inner side. A connecting plate is fixedly connected to the front end of the arc-shaped plate. A plastic ball is installed on the inner side of the connecting plate. An ultrasonic generator is fixedly connected to the inner side of the connecting plate. A cleaning chamber is provided between the connecting plates. A flush groove is opened at the front end of the arc-shaped plate. One end of the rubber conveyor belt is attached to the outer side of the metal gasket body.

[0008] As a further optimization of this utility model, the water tank is hollow inside, there are two servo motors, a shaft hole is opened on the inner side of the water tank near the servo motor, and a sealing ring is fixedly connected to the inner side of the shaft hole of the water tank.

[0009] As a further optimization of this utility model, the first roller is cylindrical in shape, and both the first roller and the second roller are rotatably connected to the water tank via bearings. There are two of each of the first roller and the second roller, and the sealing rings on the inner side of the water tank are respectively attached to the outer sides of the first roller and the second roller.

[0010] As a further optimization of this utility model, the number of rubber conveyor belts is two, the rubber conveyor belts are installed at the upper and lower ends of the connecting plate, and the top and bottom ends of the metal gasket body are attached between the two rubber conveyor belts.

[0011] As a further optimization of this utility model, the spacing between the partitions is the same as the spacing of the arc grooves, the rear end of the partition is fixedly connected to the front end of the connecting plate, the partition is located at the upper end of the discharge water trough, plastic rolling balls are installed inside the partition, and a ball groove is opened on the inner side of the partition near the plastic rolling balls.

[0012] As a further optimization of this utility model, the arc plate is shaped as a slotted arc, the upper end of the arc groove protrudes from the top of the water tank, the inner side of the arc groove is flush with the rubber conveyor belt at the lower end, the top of the arc groove at the front end is flush with the top of the rubber conveyor belt at the lower end, and plastic balls are installed inside the arc plate.

[0013] As a further optimization of this utility model, the connecting plate is rectangular in shape, the spacing between the connecting plates is the same as the spacing of the arc groove, a ball hole is opened on the inner side of the connecting plate near the plastic ball, the outer side of the plastic ball is fitted with the inner side of the ball hole opened on the connecting plate, the plastic ball protrudes from the outer side of the connecting plate, a mounting groove is opened on the inner side of the connecting plate near the ultrasonic generator, the ultrasonic generator is embedded and installed in the mounting groove of the connecting plate, and the outer side of the plastic ball is fitted with one side of the metal gasket body.

[0014] Compared with the prior art, the beneficial effects of this utility model are:

[0015] In this invention, the device, through the arrangement of rubber conveyor belts, cleaning components, and servo motors, systematically transports a large number of metal gaskets between two connecting plates. By utilizing the rotation direction of the two rubber conveyor belts, the metal gaskets rotate during the cleaning process, thereby ensuring the thoroughness and uniformity of ultrasonic cleaning. This design not only improves cleaning efficiency but also guarantees the cleaning quality of each metal gasket, avoiding incomplete cleaning caused by stacking, and ensuring the sealing performance and safety of the metal gaskets. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0017] Figure 2 This is a schematic diagram of the water tank structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the partition structure of this utility model;

[0019] Figure 4 This is a schematic diagram of the arc track plate structure of this utility model;

[0020] Figure 5 This utility model Figure 4 A schematic diagram of the structure at point A;

[0021] Figure 6 This is a schematic diagram of the connecting plate structure of this utility model.

[0022] In the diagram: 1. Water tank; 2. Servo motor; 3. First roller; 4. Rubber conveyor belt; 5. Second roller; 6. Feeding trough; 7. Baffle plate;

[0023] 8. Cleaning components; 81. Arc plate; 82. Arc groove; 83. Connecting plate; 84. Plastic ball; 85. Ultrasonic generator; 86. Cleaning chamber tank; 87. Metal gasket body; 88. Flush groove. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] It should be noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to limit the exemplary embodiments according to this application. As used herein, the singular form is intended to include the plural form as well, unless the context clearly indicates otherwise. Furthermore, it should be understood that when the terms "comprising" and / or "including" are used in this specification, they indicate the presence of features, steps, operations, devices, components, and / or combinations thereof.

[0026] Please see Figure 1-6 This utility model provides a technical solution:

[0027] A surface cleaning assembly for processing metal gaskets includes a water tank 1 and a servo motor 2. The servo motor 2 is fixedly connected to one side of the water tank 1. A first roller 3 is fixedly connected to the end of the main shaft of the servo motor 2. A rubber conveyor belt 4 is sleeved on the outside of the first roller 3. A second roller 5 is rotatably connected to the inside of the water tank 1. A discharge water trough 6 is opened on the inner side of the front end of the water tank 1. A partition 7 is fixedly connected to the inner side of the front end of the water tank 1. A cleaning assembly 8 is fixedly connected to the rear end of the water tank 1 through a bracket. The cleaning assembly 8 includes an arc plate 81. An arc groove 82 is opened on the inner side of the arc plate 81. A connecting plate 83 is fixedly connected to the front end of the arc plate 81. A plastic ball 84 is installed on the inner side of the connecting plate 83. An ultrasonic generator 85 is fixedly connected to the inner side of the connecting plate 83. A cleaning chamber trough 86 is provided between the connecting plates 83. A flush groove 88 is opened on the front end of the arc plate 81. One end of the rubber conveyor belt 4 is attached to the outside of the metal gasket body 87.

[0028] As a further implementation of this solution, the inner side of the water tank 1 is hollow, and there are two servo motors 2. The inner side of the water tank 1 near the servo motor 2 has a shaft hole, and a sealing ring is fixedly connected to the inner side of the shaft hole of the water tank 1. The design of the shaft hole and the sealing ring ensures the sealing between the rotating parts and prevents water leakage.

[0029] As a further implementation of this solution, the first roller 3 is cylindrical in shape. Both the first roller 3 and the second roller 5 are rotatably connected to the water tank 1 through bearings. There are two first rollers 3 and two rollers 5. The sealing rings on the inner side of the water tank 1 are respectively attached to the outer side of the first roller 3 and the outer side of the second roller 5. There are two rubber conveyor belts 4. The rubber conveyor belts 4 are installed at the upper and lower ends of the connecting plate 83. The top and bottom ends of the metal gasket body 87 are attached between the two rubber conveyor belts 4. Driven by the servo motor 2 and with the cooperation of the first roller 3 and the second roller 5, the rubber conveyor belts 4 are rotated. The cooperation of the two rubber conveyor belts 4 achieves the effect of conveying and rotating the metal gasket body 87.

[0030] As a further implementation of this solution, the spacing between the partitions 7 is the same as the spacing of the arc grooves 82. The rear end of the partition 7 is fixedly connected to the front end of the connecting plate 83. The partition 7 is located at the upper end of the feeding water tank 6. Plastic rollers 84 are installed inside the partition 7. A ball groove is opened on the inner side of the partition 7 near the plastic rollers 84. The partition 7 facilitates the separation of the metal gasket bodies 87 during feeding to prevent collisions between the metal gasket bodies 87. At the same time, the plastic rollers 84 inside the partition 7 can prevent the metal gasket bodies 87 from contacting the partition 7 and causing wear.

[0031] As a further implementation of this solution, the arc plate 81 is a slotted arc shape, the upper end of the arc groove 82 protrudes from the top of the water tank 1, the inner side of the flush groove 88 of the arc groove 82 is close to the lower end of the rubber conveyor belt 4, the top of the front arc groove 82 is flush with the top of the lower rubber conveyor belt 4, and a plastic ball 84 is installed inside the arc plate 81. The slotted arc design of the arc plate 81 and the protruding structure of the arc groove 82 provide a smooth path for guiding the metal gasket body 87 into the device.

[0032] As a further implementation of this solution, the connecting plate 83 is rectangular in shape. The spacing between the connecting plates 83 is the same as the spacing of the arc grooves 82. A ball hole is opened on the inner side of the connecting plate 83 near the plastic ball 84. The outer side of the plastic ball 84 fits against the inner side of the ball hole opened in the connecting plate 83. The plastic ball 84 protrudes from the outer side of the connecting plate 83. A mounting groove is opened on the inner side of the connecting plate 83 near the ultrasonic generator 85. The ultrasonic generator 85 is embedded and installed in the mounting groove of the connecting plate 83. The outer side of the plastic ball 84 fits against one side of the metal gasket body 87. The rectangular design of the connecting plate 83 and the same spacing as the arc grooves 82 ensure the orderly arrangement and conveying of the metal gasket body 87 inside the device. The fit design of the ball hole of the connecting plate 83 and the plastic ball 84 reduces friction and ensures the uniformity and effectiveness of ultrasonic cleaning.

[0033] Workflow: When cleaning a large number of metal gasket bodies 87, to prevent the metal gasket bodies 87 from stacking and affecting the cleaning quality, the metal gasket bodies 87 are placed orderly from the upper rear end of the arc plate 81 into the arc groove 82. An arc-shaped rubber pad is installed at the bottom end of the arc plate 81 near the arc groove 82. Because the arc plate 81 is designed with an arc shape, and the arc groove 82 is also arc-shaped, the metal gasket bodies 87 roll from inside the arc groove 82 between the rear ends of the connecting plate 83. Simultaneously, the metal gasket bodies 87 will contact the plastic balls 84 installed inside the arc plate 81. After contact with the plastic balls 84 inside the arc plate 81, the plastic balls 84 roll on the arc. Inside plate 81, the plastic ball 84 is made of plastic. The plastic ball 84 prevents the metal gasket body 87 from breaking when it rolls inside the arc groove 82. When the metal gasket body 87 is at the rear end of connecting plate 83, it will be in contact with the two rubber conveyor belts 4. Simultaneously, two servo motors 2 are activated. The spindles of the two servo motors 2 rotate in opposite directions. The rotation of the servo motors 2 drives the first roller 3 fixed at the end of the spindle to rotate. The first roller 3 is rotatably connected to the inside of water tank 1 via bearings. The inside of water tank 1 is sealed to the first roller 3 via a sealing ring. After the first roller 3 rotates, it drives the second roller 5 to rotate via the rubber conveyor belt 4. At this time, both rubber conveyor belts 4 rotate simultaneously. When the two rubber conveyor belts 4 rotate in opposite directions (referring to the right view), the upper rubber conveyor belt 4 rotates clockwise and the lower rubber conveyor belt 4 rotates counterclockwise. This allows the metal pad body 87 to be transported by the cooperation of the two rubber conveyor belts 4. The rubber conveyor belts 4 are made of rubber, which prevents damage to the exterior of the metal pad body 87. When multiple metal pad bodies 87 are arranged between the two rubber conveyor belts 4, and the two servo motors 2 are started in the same direction of spindle rotation, the two rubber conveyor belts 4 rotate in the same direction. Under the action of friction, the metal pad body 87 rolls, and the outer side of the metal pad body 87 contacts the outer side of the plastic ball 84, greatly reducing friction. Damage to the metal gasket body 87 is addressed by simultaneously activating the ultrasonic generator 85 to generate ultrasonic waves. The water inside the water tank 1 cleans the impurities on the surface of the metal gasket body 87. After cleaning, following the same principle, the metal gasket body 87 is conveyed forward by two rubber conveyor belts 4, causing it to fall one by one into the discharge water tank 6. The metal gasket body 87 is then promptly removed. This device prevents scratches on the surface of the metal gasket body 87 caused by friction during cleaning, ensuring that the sealing performance of the metal gasket body 87 is not affected. Furthermore, the device ensures the cleaning quality of the surface of the metal gasket body 87 when cleaning a large number of metal gasket bodies 87.

[0034] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A surface cleaning assembly for metal gasket processing, comprising a water tank (1) and a servo motor (2), characterized in that: A servo motor (2) is fixedly connected to one side of the water tank (1). A first shaft roller (3) is fixedly connected to the end of the main shaft of the servo motor (2). A rubber conveyor belt (4) is sleeved on the outside of the first shaft roller (3). A second shaft roller (5) is rotatably connected to the inside of the water tank (1). A discharge water trough (6) is opened on the inside of the front end of the water tank (1). A partition (7) is fixedly connected to the inside of the front end of the water tank (1). A cleaning assembly (8) is fixedly connected to the rear end of the water tank (1) through a bracket. The cleaning assembly (8) includes an arc plate (81), an arc groove (82) is provided on the inner side of the arc plate (81), a connecting plate (83) is fixedly connected to the front end of the arc plate (81), a plastic ball (84) is installed on the inner side of the connecting plate (83), an ultrasonic generator (85) is fixedly connected to the inner side of the connecting plate (83), a cleaning chamber groove (86) is provided between the connecting plates (83), a flush groove (88) is provided on the front end of the arc plate (81), and one end of the rubber conveyor belt (4) is attached to the outer side of the metal gasket body (87).

2. The surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The water tank (1) is hollow inside. There are two servo motors (2). The water tank (1) has a shaft hole on the inner side near the servo motor (2). A sealing ring is fixedly connected to the inner side of the shaft hole of the water tank (1).

3. The surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The first roller (3) is cylindrical. The first roller (3) and the second roller (5) are rotatably connected to the water tank (1) through bearings. There are two of the first roller (3) and the second roller (5). The sealing rings on the inner side of the water tank (1) are respectively attached to the outer side of the first roller (3) and the outer side of the second roller (5).

4. A surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The number of rubber conveyor belts (4) is two. The rubber conveyor belts (4) are installed at the upper and lower ends of the connecting plate (83). The top and bottom ends of the metal gasket body (87) are attached between the two rubber conveyor belts (4).

5. A surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The spacing between the partitions (7) is the same as the spacing of the arc groove (82). The rear end of the partition (7) is fixedly connected to the front end of the connecting plate (83). The partition (7) is located at the upper end of the feeding water tank (6). Plastic rolling balls (84) are installed inside the partition (7). A ball groove is opened on the inner side of the partition (7) near the plastic rolling balls (84).

6. A surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The arc plate (81) is a slotted arc shape. The upper end of the arc groove (82) protrudes from the top of the water tank (1). The inner side of the flush groove (88) of the arc groove (82) is close to the lower end of the rubber conveyor belt (4). The top of the front end of the arc groove (82) is flush with the top of the lower end of the rubber conveyor belt (4). Plastic balls (84) are installed inside the arc plate (81).

7. A surface cleaning assembly for metal gasket processing according to claim 1, characterized in that: The connecting plate (83) is rectangular in shape. The spacing between the connecting plates (83) is the same as the spacing of the arc groove (82). The connecting plate (83) has a ball hole on the inner side near the plastic ball (84). The outer side of the plastic ball (84) is in contact with the inner side of the ball hole in the connecting plate (83). The plastic ball (84) protrudes from the outer side of the connecting plate (83). The connecting plate (83) has an installation groove on the inner side near the ultrasonic generator (85). The ultrasonic generator (85) is embedded in the installation groove of the connecting plate (83). The outer side of the plastic ball (84) is in contact with one side of the metal gasket body (87).

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