Self-adaptive spinning mechanism of spinning machine
By designing an adaptive spinning mechanism on the spinning machine, utilizing spring limiting and guiding, and combining it with a cooling spray system, the problems of pressure instability and temperature when spinning workpieces of different thicknesses are solved, improving the stability of the spinning process and product quality, and expanding market competitiveness.
Patent Information
- Application Number
- CN202422727011.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-11-08
AI Technical Summary
When spinning polygonal products, the pressure changes of the pressure rollers on the sheet metal cause unevenness on the product surface. Furthermore, the pressure rollers are prone to vibration when pressing workpieces of different thicknesses, which affects the molding quality.
An adaptive spinning mechanism was designed. By setting a spring between the spinning wheel and the buffer seat and guide seat, the spinning wheel is limited and guided. A cooling spray system is set on the surface of the spinning wheel for water cooling.
It achieves adaptive pressure control of the spinning roller for workpieces of different thicknesses, improves the stability of the spinning process and product quality, and enhances the production flexibility and market competitiveness of the spinning machine.
Smart Images

Figure CN223833214U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of spinning machines, specifically to an adaptive spinning mechanism for spinning machines. Background Technology
[0002] Spinning machines are metal plastic forming machines. An AC servo system is installed on the machine bed. This system's spinning wheel frame has two mutually perpendicular carriages, one longitudinal and one transverse. The transverse and longitudinal feeds utilize precision ball screw pairs, connected sequentially by a servo motor, a synchronous belt drive pair, and the precision ball screw pairs. Precision ball linear guides are located below the carriages. A "copying" mechanism for the mandrel's outline is located above the transverse slide of the spinning wheel frame. However, when spinning polygonal products, the mandrel used is polygonal. In this case, when using pressure rollers to spin the sheet metal, due to the polygonal characteristics, the pressure rollers will reciprocate forward and backward during spinning. This causes variations in the pressure of the pressure rollers on the sheet metal, resulting in an uneven surface on the spun product and affecting product quality.
[0003] To solve the above problems, after searching, a spinning machine with announcement number CN113967686A was found; the article proposes that the output end of the first motor (15) passes through the side wall of the U-shaped plate and is fixed to one end of the rotating shaft, and the upper side wall of the support plate is provided with an automatic adjustment mechanism to ensure that the pressure of the pressure roller is constant.
[0004] When the above-mentioned device spins and forms a workpiece using a pressure roller, the pressure roller makes hard contact with the workpiece when applying pressure. Since the thickness of different workpieces is not consistent, when the pressure roller presses on a thicker workpiece, the pressure roller assembly is subjected to a large force, which is prone to vibration and causes the surface of the pressed workpiece to be uneven. When the pressure roller presses on a thinner workpiece, the pressure roller is subjected to a smaller force, which directly affects the forming quality of the workpiece. Utility Model Content
[0005] The purpose of this invention is to provide an adaptive spinning mechanism for a spinning machine to solve the defects mentioned in the background art.
[0006] To achieve the above objectives, an adaptive spinning mechanism for a spinning machine is provided, comprising a mounting base, a drive motor fixedly mounted on the outer side of the mounting base, and a spinning wheel movably mounted inside the mounting base. The rotating shaft of the spinning wheel is fixedly connected to the output shaft of the drive motor. A fixing plate is mounted on the bottom of the mounting base, and a buffer seat is welded and fixedly mounted on the bottom of the fixing plate. A guide seat is movably mounted inside the buffer seat, and a drive assembly docking seat is fixedly mounted on the bottom of the guide seat. A mounting hole is opened inside the guide seat, and a spring is fixedly mounted inside the mounting hole. The top of the spring is fixedly connected to the upper inside of the buffer seat.
[0007] Preferably, the mounting base is a U-shaped structure made of metal, and the mounting base and the fixing plate are positioned and installed through positioning grooves and positioning seats.
[0008] Preferably, the positioning groove is formed at the bottom of the mounting base, and the positioning base is fixedly set on the surface of the fixing piece. At the same time, the size of the positioning base is adapted to the positioning groove, and the positioning base is inserted into the inside of the positioning groove.
[0009] Preferably, both the positioning seat and the positioning groove have semi-circular cross-sections, and the length of the positioning seat is greater than the depth of the positioning groove. The positioning seat is inserted into the interior of the positioning groove and fixed with bolts.
[0010] Preferably, the buffer seat has a guide hole inside, and the size of the guide hole is adapted to the size of the guide seat. At the same time, the cross sections of the guide hole and the guide seat are arranged in a cross shape, and the guide seat is inserted into the inside of the guide hole.
[0011] Preferably, the buffer seat and the guide seat are elastically connected by a spring, and the axial cross-section of the buffer seat and the drive assembly docking seat is a concentric circle structure. A circular mounting plate is fixedly installed on the top of the spring, and the mounting plate is screwed to the upper inside of the buffer seat.
[0012] Preferably, two sets of water inlets are provided on both sides of the surface of the mounting base, and cooling nozzles are inserted inside the water inlets. At the same time, a nozzle is installed at the end of the cooling nozzle, and a connecting cylinder is fixedly installed at the other end of the cooling nozzle. The external cooling water pipe is connected to the connecting cylinder.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This utility model uses a spring positioned between the buffer seat and the guide seat. The buffer seat and guide seat limit and guide the laterally moving spinning roller, ensuring the stability of the spinning roller during buffered movement. When the spinning roller applies pressure to the workpiece, it can adapt to round workpieces of different thicknesses. Thin sheets of different thicknesses can be processed on the same spinning machine without frequent equipment or spinning roller changes, greatly improving production flexibility. Enterprises can undertake more different types of orders, meet the diverse needs of customers, and expand market share.
[0015] 2. When the spinning wheel is used to process a round workpiece, the surface of the spinning wheel is at a high temperature. Coolant enters the nozzle from the connecting cylinder and is sprayed on both sides of the bottom of the spinning wheel, which can perform water cooling of the spinning wheel. Attached Figure Description
[0016] Figure 1 This is a front view schematic diagram of the structure of this utility model;
[0017] Figure 2 for Figure 1 A bottom view;
[0018] Figure 3 for Figure 1 Top view;
[0019] Figure 4 This is a schematic diagram of the guide seat connection structure.
[0020] The following are the labels in the diagram: 1. Spinning wheel; 2. Mounting base; 3. Water inlet; 4. Cooling nozzle; 41. Connecting cylinder; 42. Nozzle; 5. Positioning groove; 6. Positioning seat; 7. Fixing plate; 8. Buffer seat; 9. Guide hole; 10. Guide seat; 11. Spring; 12. Drive assembly docking seat. Detailed Implementation
[0021] Please see Figure 1-4 This utility model provides an adaptive spinning mechanism for a spinning machine, including a mounting base 2. A drive motor is fixedly mounted on the outside of the mounting base 2, and a spinning wheel 1 is movably mounted inside the mounting base 2. The rotating shaft of the spinning wheel 1 is fixedly connected to the output shaft of the drive motor. A fixing plate 7 is mounted on the bottom of the mounting base 2, and a buffer seat 8 is welded and fixed to the bottom of the fixing plate 7. A guide seat 10 is movably mounted inside the buffer seat 8, and a drive assembly docking seat 12 is fixedly mounted on the bottom of the guide seat 10. The guide seat 10 has a mounting hole, and a spring 11 is fixedly mounted inside the mounting hole. The top of the spring 11 is fixedly connected to the upper inside of the buffer seat 8.
[0022] Working Principle: During use, this equipment is fixedly mounted on the drive component of the spinning machine via the drive assembly docking seat 12. The spinning wheel 1, mounted on the mounting base 2, is driven by a drive motor to rotate rapidly, causing the high-speed rotating spinning wheel 1 to process the high-speed rotating disc. During the specific processing, a spring 11 is installed between the spinning wheel 1 and the drive assembly docking seat 12. The spring 11 is positioned between the buffer seat 8 and the guide seat 10. The buffer seat 8 and guide seat 10 limit and guide the laterally moving spinning wheel 1, ensuring the stability of the spinning wheel 1 during buffered movement. When the spinning wheel 1 applies pressure to the workpiece... It can adapt to circular workpieces of different thicknesses and can process thin sheets of different thicknesses on the same spinning machine without frequent equipment or spinning roller changes, greatly improving production flexibility. Enterprises can undertake more different types of orders, meet the diverse needs of customers, and expand market share. The spinning roller 1 is a vulnerable part. The positioning seat 6 is detached from the inside of the positioning groove 5 to facilitate the disassembly and replacement of parts after the spinning roller 1 is removed. When the spinning roller 1 is processing a circular workpiece, the surface of the spinning roller 1 is at a high temperature. Coolant enters the nozzle 42 from the connecting cylinder 41 and is sprayed on both sides of the bottom of the spinning roller 1 to perform water cooling.
[0023] Mounting base 2 is a U-shaped structure made of metal, and mounting base 2 and fixing plate 7 are positioned and installed through positioning groove 5 and positioning seat 6.
[0024] In a preferred embodiment, the positioning groove 5 is formed at the bottom of the mounting base 2, and the positioning seat 6 is fixedly disposed on the surface of the fixing piece 7. At the same time, the size of the positioning seat 6 is adapted to the positioning groove 5, and the positioning seat 6 is inserted into the interior of the positioning groove 5.
[0025] Both the positioning seat 6 and the positioning groove 5 have semi-circular cross-sections, and the length of the positioning seat 6 is greater than the depth of the positioning groove 5. The positioning seat 6 is inserted into the interior of the positioning groove 5 and fixed with bolts.
[0026] In a preferred embodiment, the buffer seat 8 has a guide hole 9 inside, and the guide hole 9 is adapted to the size of the guide seat 10. At the same time, the cross sections of the guide hole 9 and the guide seat 10 are arranged in a cross shape, and the guide seat 10 is inserted into the inside of the guide hole 9.
[0027] In a preferred embodiment, the buffer seat 8 and the guide seat 10 are elastically connected by a spring 11, and the axial cross-section of the buffer seat 8 and the drive assembly docking seat 12 is a concentric circle structure. A circular mounting plate is fixedly installed on the top of the spring 11, and the mounting plate is screwed to the upper inside of the buffer seat 8.
[0028] Two sets of water inlets 3 are provided on both sides of the surface of the mounting base 2, and cooling nozzles 4 are inserted inside the water inlets 3. At the same time, nozzles 42 are installed at the end of the cooling nozzles 4, and a connecting tube 41 is fixedly installed at the other end of the cooling nozzles 4. The external cooling water pipe is connected to the connecting tube 41.
Claims
1. An adaptive spinning mechanism for a spinning machine, comprising a mounting base (2), characterized in that: A drive motor is fixedly installed on the outside of the mounting base (2), and a spinning wheel (1) is movably installed inside the mounting base (2). The rotating shaft of the spinning wheel (1) is fixedly connected to the output shaft of the drive motor. A fixing plate (7) is installed at the bottom of the mounting base (2). A buffer seat (8) is welded and fixed at the bottom of the fixing plate (7). A guide seat (10) is movably installed inside the buffer seat (8). A drive assembly docking seat (12) is fixedly installed at the bottom of the guide seat (10). An installation hole is opened inside the guide seat (10), and a spring (11) is fixedly installed inside the installation hole. The top of the spring (11) is fixedly connected to the upper inside of the buffer seat (8).
2. The adaptive spinning mechanism of a spinning machine according to claim 1, characterized in that: The mounting base (2) is a "U"-shaped structure made of metal, and the mounting base (2) and the fixing plate (7) are positioned and installed through the positioning groove (5) and the positioning seat (6).
3. The adaptive spinning mechanism of a spinning machine according to claim 2, characterized in that: The positioning groove (5) is opened at the bottom of the mounting base (2), and the positioning seat (6) is fixedly set on the surface of the fixing plate (7). At the same time, the size of the positioning seat (6) is adapted to the positioning groove (5), and the positioning seat (6) is inserted into the inside of the positioning groove (5).
4. The adaptive spinning mechanism of a spinning machine according to claim 3, characterized in that: The positioning seat (6) and the positioning groove (5) are both semi-circular in cross-section, and the length of the positioning seat (6) is greater than the depth of the positioning groove (5). The positioning seat (6) is inserted into the interior of the positioning groove (5) and fixed by bolts.
5. The adaptive spinning mechanism of a spinning machine according to claim 1, characterized in that: The buffer seat (8) has a guide hole (9) inside, and the guide hole (9) is adapted to the size of the guide seat (10). At the same time, the cross sections of the guide hole (9) and the guide seat (10) are arranged in a cross shape, and the guide seat (10) is inserted into the inside of the guide hole (9).
6. The adaptive spinning mechanism of a spinning machine according to claim 5, characterized in that: The buffer seat (8) and the guide seat (10) are elastically connected by a spring (11), and the axial section of the buffer seat (8) and the drive assembly docking seat (12) is a concentric circle structure. A circular mounting plate is fixedly installed on the top of the spring (11), and the mounting plate is screwed to the upper inside of the buffer seat (8).
7. The adaptive spinning mechanism of a spinning machine according to claim 1, characterized in that: Two sets of water inlets (3) are provided on both sides of the surface of the mounting base (2), and cooling nozzles (4) are inserted inside the water inlets (3). At the same time, a nozzle (42) is installed at the end of the cooling nozzle (4), and a connecting tube (41) is fixedly installed at the other end of the cooling nozzle (4). The external cooling water pipe of the connecting tube (41) is connected.
Citation Information
Patent Citations
Spinning machine
CN113967686A