Punching machine for locking washer machining

Abstract

The utility model provides a punching machine for processing a locking washer, which comprises an operating platform, a base mounted on the upper end face of the operating platform, a worktable arranged on the upper end face of the base, a top plate connected to two sides of the base through guide rods and supports, a lifting cylinder fixedly connected to the upper end face of the top plate, and a first piston rod arranged on the lower end face of the lifting cylinder. A sliding plate is fixedly connected to the lower end face of the first piston rod, guide rods on the two sides of the base are sleeved with the two ends of the sliding plate, a motor is fixedly connected to the upper end face of the sliding plate, an upper die is arranged on the lower end face of the sliding plate, and a lower die is arranged on the upper end face, perpendicular to the corresponding position of the upper die, of the workbench. According to the utility model, the motor drives the upper die to rotate and drives the punch to rotate, the locking washer does not need to be manually rotated, the working efficiency is ensured, the safety is also ensured, meanwhile, the locking washer is fixed by pressing the edge of the upper die, a fixing structure does not need to be used for repeated fixation, and the working efficiency is improved.

Description

Technical Field

[0001] This utility model relates to the field of punching machine technology, specifically a punching machine for processing locking washers. Background Technology

[0002] A punching machine is a mechanical device that uses mechanical transmission and hydraulic system to punch holes in materials such as metal plates through a rapidly moving punch.

[0003] In the production of metal products, some require punching operations. The metal parts are placed on the punching equipment and punched. When the metal parts are subjected to external forces, they are prone to displacement, which affects the accuracy of punching. Therefore, it is necessary to manually fix the metal parts for punching. Currently, during the punching process, the metal parts cannot be quickly positioned and pressed, which affects the stability of the punching process.

[0004] To address the aforementioned issue of "affecting the stability of metal punching," a search revealed: Application No. CN202420384129.6 discloses a metal punching device capable of rapid positioning. This device includes a fixed plate, a reverse lead screw movably connected between two fixed plates, and a motor with its output end fixedly connected to the reverse lead screw mounted on the front end of the front fixed plate. The outer wall of the reverse lead screw is threadedly connected to two movable frames that are slidably connected to the bottom of a through groove. A positioning plate is positioned below each movable frame, and a screw movably connected to the positioning plate via a bearing is threadedly connected to the upper end of each movable frame. By bringing the movable frame close to the metal punching position and rotating the screw, the screw pushes the positioning plate downwards, pressing and fixing the metal part. This achieves rapid positioning and pressing of the metal part, thereby improving punching efficiency and stability. Furthermore, the punching debris is adsorbed onto a receiving mesh tray within the cavity for centralized collection, avoiding the need for manual cleaning and reducing work efficiency.

[0005] However, when the above-mentioned punching equipment is used, the positioning plate is pushed down by the screw to press and fix the metal parts. It is impossible to process only one metal part, which leads to a large number of repeated fixing and unfixing, thus affecting work efficiency. Utility Model Content

[0006] The purpose of this invention is to provide a punching machine for processing locking washers, so as to solve the problems mentioned in the background art.

[0007] To achieve the above objectives, this utility model provides the following technical solution:

[0008] A punching machine for processing locking washers, comprising:

[0009] An operating table is provided, with a base mounted on its upper surface. The upper surface of the base has a worktable. Top plates are connected to both sides of the base via guide rods and supports. A lifting cylinder is fixedly connected to the upper surface of the top plate. A first piston rod is located on the lower surface of the lifting cylinder, penetrating the top plate and reaching below it. A sliding plate is fixedly connected to the lower surface of the first piston rod via a connecting plate. Both ends of the sliding plate are fitted onto the guide rods on both sides of the base. A motor is fixedly connected to the upper surface of the sliding plate, located below the connecting plate. An upper mold is provided on the lower surface of the sliding plate, and a lower mold is provided on the upper surface of the worktable at a position perpendicular to the upper mold.

[0010] Preferably, the upper mold is circular, the front end of the upper mold has a notch, a punch is fixedly installed in the notch, and the upper mold is rotatably connected to the motor via a rotating shaft.

[0011] Preferably, the lower mold has a feeding ring inside, the upper end face of the feeding ring is fixedly connected to a limit ring, and the lower end face is fixedly connected to a second piston rod.

[0012] Preferably, the second piston rod passes through the worktable, the base, and the operating table and is connected to the discharge cylinder.

[0013] Preferably, the outer diameter of the lower mold is smaller than the inner diameter of the lower mold.

[0014] Preferably, a waste box is installed at the front end of the inside of the workbench.

[0015] Preferably, the bottom front end of the lower mold has a through hole, which is located above the waste box.

[0016] Preferably, the front end of the waste box has a handle.

[0017] Compared with the prior art, the beneficial effects of this utility model are:

[0018] This invention features a motor and an upper mold. The motor drives the upper mold to rotate, which in turn drives the punch to rotate, enabling automatic drilling around the locking washer without the need for manual rotation of the locking washer. This ensures both work efficiency and worker safety.

[0019] This utility model features an upper mold and a lower mold. The upper mold is used to fix and lock the washer, eliminating the need for additional fixing components and saving the steps of repeatedly fixing and unfixing, thus improving work efficiency. Furthermore, the lower mold can wrap around the upper mold to form an outer protective sleeve, thereby preventing waste from splashing and injuring nearby workers.

[0020] This invention features a discharge cylinder installed at the bottom of the discharge ring. The discharge cylinder can lift the discharge ring and the limiting ring after drilling is completed, allowing workers to safely retrieve the material. Attached Figure Description

[0021] Figure 1 This is a three-dimensional schematic diagram of the overall structure of this utility model;

[0022] Figure 2 This is a three-dimensional bottom view of the upper mold of this utility model;

[0023] Figure 3 This is a three-dimensional schematic diagram of the installation positions of the upper mold, lower mold, discharge cylinder and waste box of this utility model;

[0024] Figure 4 This is a three-dimensional schematic diagram of the punching operation of the upper and lower molds of this utility model;

[0025] Figure 5 This is a three-dimensional schematic diagram of the lower mold ejection part of this utility model.

[0026] In the diagram: 1-Operating table; 2-Base; 201-Workbench; 202-Top plate; 203-Guide rod; 3-Lifting cylinder; 301-First piston rod; 302-Connecting plate; 4-Sliding plate; 5-Motor; 6-Rotating shaft; 7-Upper mold; 701-Punch; 8-Lower mold; 801-Discharge ring; 802-Limit ring; 9-Scrap box; 10-Discharge cylinder; 1001-Second piston rod. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Example:

[0029] Please see Figures 1 to 5 This utility model provides a technical solution:

[0030] A punching machine for processing locking washers, comprising:

[0031] An operating table 1 is provided, with a base 2 mounted on its upper surface. The upper surface of the base 2 has a worktable 201. The two sides of the base 2 are connected to a top plate 202 via guide rods 203 and a bracket. A lifting cylinder 3 is fixedly connected to the upper surface of the top plate 202. The lower surface of the lifting cylinder 3 has a first piston rod 301 that penetrates the top plate 202 and reaches below it. A sliding plate 4 is fixedly connected to the lower surface of the first piston rod 301 via a connecting plate 302. The two ends of the sliding plate 4 are sleeved on the guide rods 203 on both sides of the base 2. A motor 5 is fixedly connected to the upper surface of the sliding plate 4. The motor is located below the connecting plate 302. An upper mold 7 is provided on the lower surface of the sliding plate 4. A lower mold 8 is provided on the upper surface of the worktable 201, which is perpendicular to the upper mold 7.

[0032] In this embodiment, the locking washer is circular. However, the punching pressure of the punching machine is relatively high, requiring a fixing device. Since the locking washer is small in size, it is inconvenient to use traditional fixing methods. Therefore, a feeding ring 801 and a limiting ring 802 are provided in the lower mold 8. The locking washer can be placed on the feeding ring 801 between the outer side of the limiting ring 802 and the lower mold 8. When the punching operation starts, the upper mold 7 descends. Since the outer diameter of the upper mold 7 is smaller than the inner diameter of the lower mold 8, the upper mold 7 can descend into the lower mold 8, so that the edge of the upper mold 7 presses against one ring of the locking washer, thereby conveniently completing the fixing without the need for additional fixing components.

[0033] Specifically, the upper mold 7 is circular, and the front end of the upper mold 7 has a notch. A punch 701 is fixedly installed in the notch, and the upper mold 7 is rotatably connected to the motor 5 through a rotating shaft 6.

[0034] In this embodiment, the lifting cylinder 3 drives the sliding plate 4 to slide up and down along the guide rod 203 to achieve lifting. At the same time, the drilling of the locking washer often requires drilling holes around the entire locking washer. Setting multiple punches 701 will reduce the fixing structure, making the locking washer easy to lift up, resulting in defective products. Alternatively, the locking washer can be manually rotated and drilled, which is inefficient and prone to accidental damage. Therefore, a motor 5 is set above the sliding plate 4, and the upper mold 7 is driven by the motor 5 to rotate, thereby achieving fast and safe drilling of the entire locking washer.

[0035] In this embodiment, material can be discharged immediately after punching is completed. The lifting cylinder 3 raises the sliding plate 4, and the second piston rod 1001 of the discharge cylinder 10 lifts the material discharge ring 801 and the limiting ring 802 (as shown in the image). Figure 5 Then the locking washer can be directly removed from the feeding ring 801, thus eliminating the step of unlocking the fixing structure and allowing the locking washer to be safely removed.

[0036] In this embodiment, when the upper mold 7 is lowered, the lower mold 8 can completely cover the edge of the upper mold 7 (e.g., ...). Figure 4 When the punching machine is punching, waste material will splash out. Therefore, the lower die 8 wraps around the upper die 7 to form an outer protective sleeve, thereby preventing waste material from splashing out and injuring the surrounding workers.

[0037] Specifically, the lower mold 8 has a feeding ring 801 inside, the upper end face of the feeding ring 801 is fixedly connected to a limit ring 802, and the lower end face is fixedly connected to a second piston rod 1001.

[0038] Specifically, the second piston rod 1001 passes through the worktable 201, the base 2 and the operating table 1 and is connected to the discharge cylinder 10.

[0039] Specifically, the outer diameter of the lower mold 8 is smaller than the inner diameter of the lower mold 8.

[0040] Specifically, a waste box 9 is installed at the front end of the workbench 201.

[0041] Specifically, the lower mold 8 has a through hole at the bottom of its front end, and the through hole is located above the waste box 9.

[0042] Specifically, the front end of the waste box 9 has a handle.

[0043] In this embodiment, the lifting cylinder 3 and the motor 5 can be automatically controlled by a PLC. A PLC (Programmable Logic Controller) is a digital computer control system specifically designed for industrial automation control. It can perform tasks such as logical operations, sequential control, timing, counting, and arithmetic operations. By automatically controlling the lifting cylinder 3 and the motor 5 through the PLC to punch holes and discharge materials, work efficiency can be improved.

[0044] The lifting cylinder 3 and the motor 5 can also be manually controlled by a switch. Manual control provides relatively good flexibility, and the operator can adjust the control strategy at any time according to the actual situation on site.

[0045] In use, the locking washer is placed on the feeding ring 801, and then the lifting cylinder 3 is activated to drive the sliding plate 4 to move downward along the guide rod 203. The upper mold 7 is placed into the lower mold 8 and the locking washer is punched by the punch 701. Then, according to the required number of holes, the upper mold 7 is rotated by the motor 5 and the rotating shaft 6 to punch holes in one ring of the locking washer. The waste generated by punching enters the waste box 9 through the through hole at the front end of the lower mold 8, waiting to be collected and processed.

[0046] After punching is completed, the sliding plate 4 and the upper mold 7 are raised, and then the discharge cylinder 10 is started to push the discharge ring 801 and the limit ring 802 upward to discharge the material, thus completing one punching process of the locking washer.

[0047] All other parts of this utility model not described herein are the same as existing technologies, or are known technologies, or can be implemented using existing technologies, and will not be described in detail here.

[0048] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A punching machine for processing locking washers, characterized in that, include: An operating table (1) is provided, with a base (2) mounted on its upper surface. The upper surface of the base (2) has a worktable (201). A top plate (202) is connected to both sides of the base (2) via guide rods (203) and supports. A lifting cylinder (3) is fixedly connected to the upper surface of the top plate (202). The lower surface of the lifting cylinder (3) has a first piston rod (301) that penetrates the top plate (202) and reaches below it. The lower end face of the stopper (301) is fixedly connected to a sliding plate (4) via a connecting plate (302). The two ends of the sliding plate (4) are sleeved on the guide rods (203) on both sides of the base (2). The upper end face of the sliding plate (4) is fixedly connected to a motor (5). The motor (5) is located below the connecting plate (302). The lower end face of the sliding plate (4) is provided with an upper mold (7). The upper mold (7) is perpendicular to the upper end face of the worktable (201) at the corresponding position and has a lower mold (8).

2. The punching machine for processing locking washers according to claim 1, characterized in that: The upper mold (7) is circular, and the front end of the upper mold (7) has a notch. A punch (701) is fixedly installed in the notch. The upper mold (7) is rotatably connected to the motor (5) through a rotating shaft (6).

3. A punching machine for processing locking washers according to claim 1, characterized in that: The lower mold (8) has a feeding ring (801) inside. The upper end face of the feeding ring (801) is fixedly connected to a limit ring (802), and the lower end face is fixedly connected to a second piston rod (1001).

4. A punching machine for processing locking washers according to claim 3, characterized in that: The second piston rod (1001) passes through the worktable (201), the base (2) and the operating table (1) and is connected to the discharge cylinder (10).

5. A punching machine for processing locking washers according to claim 1, characterized in that: The outer diameter of the lower mold (8) is smaller than the inner diameter of the lower mold (8).

6. A punching machine for processing locking washers according to claim 1, characterized in that: A waste box (9) is installed at the front end of the inside of the workbench (201).

7. A punching machine for processing locking washers according to claim 1, characterized in that: The lower mold (8) has a through hole at the bottom of its front end, which is located above the waste box (9).

8. A punching machine for processing locking washers according to claim 6, characterized in that: The front end of the waste box (9) has a handle.

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