Device for bending LED lamp pins

Abstract

The utility model discloses a device for bending LED lamp pins. The device comprises a bending mechanism and a fixing clamp. The bending mechanism comprises a base, a first bending block and a second bending block which are used for bending LED lamp pins in different directions are arranged on the base, and the first bending block and the second bending block both reciprocate along the top of the base; the fixing clamp comprises a first clamp fixing block and a second clamp fixing block which are used for fixing the LED lamp, and the first clamp fixing block and the second clamp fixing block are both fixed to the top of the base. According to the utility model, the production efficiency can be effectively improved, and the bending consistency and accuracy are ensured.

Description

Technical Field

[0001] This utility model relates to the field of LED lamp bending technology, and more specifically, to a device for bending LED lamp pins. Background Technology

[0002] LED lights, or light-emitting diode lights, are a new type of lighting source. The principle behind LED lights is that electrons and holes recombine in a semiconductor chip, releasing energy to emit light. LED lights consume less power and have a longer lifespan for the same lighting effect. They have a wide range of applications, including home lighting, automotive headlights, display backlights, traffic lights, and many other fields.

[0003] When using LED lights, the leads are typically bent according to the housing design and requirements before being soldered onto the circuit board. Currently, some products require manual bending of the LED leads during small-batch production. However, manual bending of LEDs suffers from insufficient precision, making it difficult to ensure that the bending angle is completely consistent each time, and the control of lead length is not precise enough. Moreover, manual bending is slow and inefficient, especially during mass production, which significantly reduces production efficiency. Furthermore, the force applied during manual bending is difficult to control evenly, easily leading to inconsistent quality. Utility Model Content

[0004] The purpose of this invention is to overcome the shortcomings of manual bending of LED lights in the prior art and to provide a device for bending LED light leads, which can effectively improve production efficiency and ensure the consistency and accuracy of bending.

[0005] The objective of this utility model is achieved through the following technical solution.

[0006] The present invention relates to a device for bending LED lamp leads, comprising a bending mechanism and a fixing fixture; the bending mechanism includes a base, on which a first bending block and a second bending block for bending LED lamp leads in different directions are provided, and both the first bending block and the second bending block reciprocate along the top of the base; the fixing fixture includes a first clamp fixing block and a second clamp fixing block for fixing the LED lamp, and both the first clamp fixing block and the second clamp fixing block are fixed to the top of the base.

[0007] Furthermore, the top of the base is provided with two guide rail grooves for the reciprocating sliding of the first bending block and the second bending block, and the two guide rail grooves are arranged perpendicularly to each other.

[0008] Furthermore, the base is provided with guide rail baffles on three sides to prevent the first bending block and the second bending block from derailing, namely the first guide rail baffle, the second guide rail baffle, and the third guide rail baffle; the first clamp fixing block and the second clamp fixing block are fixed to the top of the base and close to the side where the guide rail baffles are not installed.

[0009] Furthermore, the first clamp fixing block and the second clamp fixing block are arranged opposite to each other, and a groove adapted to the shape of the LED lamp head is provided between them.

[0010] Furthermore, the second clamping block and the first bending block cooperate to achieve the first bending of the LED lamp pin, and the first clamping block and the second bending block cooperate to achieve the second bending of the LED lamp pin.

[0011] Furthermore, the shapes of the first clamping block and the second clamping block are designed according to the bending requirements of the LED lamp pins.

[0012] Compared with the prior art, the beneficial effects of the technical solution of this utility model are:

[0013] This utility model consists of a fixing fixture and a bending mechanism. The fixture is used to fix the LED light, ensuring the stability of the lamp body during bending and preventing displacement and damage. The bending mechanism can manually and precisely bend the LED light's leads at a set bending angle, allowing the LED light to better adapt to the circuit board's mounting layout or specific lamp design, effectively improving production efficiency and ensuring bending consistency and accuracy. This utility model features a simple structure, convenient assembly, safety and reliability, and low production cost. Attached Figure Description

[0014] Figure 1 This is a schematic diagram of the structure of the device for bending LED lamp leads according to this utility model.

[0015] Figure 2 This is an exploded assembly diagram of the device for bending LED lamp leads according to this utility model.

[0016] Figure 3 This is a schematic diagram of the movement of the device for bending LED lamp leads according to this utility model.

[0017] Figure 4 This is a schematic diagram of the use of the device for bending LED lamp leads according to this utility model. Figure 1 .

[0018] Figure 5 This is a schematic diagram of the use of the device for bending LED lamp leads according to this utility model. Figure 2 .

[0019] Figure 6 This is a schematic diagram of the use of the device for bending LED lamp leads according to this utility model. Figure 3 .

[0020] Reference numerals: 1-First clamp fixing block, 2-Second clamp fixing block, 3-Base, 301-Guide rail groove, 4-First bending block, 5-Second bending block, 6-First guide rail baffle, 7-Second guide rail baffle, 8-Third guide rail baffle, 9-Fasting screw, 10-LED light, 101-LED light pin. Detailed Implementation

[0021] The present invention will now be further described with reference to the accompanying drawings.

[0022] like Figure 1 and Figure 2 As shown, this utility model proposes a device for bending LED lamp leads, mainly composed of a bending mechanism and a fixing clamp. The bending mechanism mainly includes a base 3, a first bending block 4, and a second bending block 5, etc. The first bending block 4 and the second bending block 5 are both disposed on the top of the base 3 and can reciprocate; the first bending block 4 and the second bending block 5 are respectively used to bend the LED lamp leads 101 in different directions. The fixing clamp is used to fix the LED lamp 10, mainly including a first clamp fixing block 1 and a second clamp fixing block 2, etc. The first clamp fixing block 1 and the second clamp fixing block 2 are both fixed to the top of the base 3.

[0023] In the above-described device, preferably, the top of the base 3 is provided with two guide rail grooves 301 for the reciprocating sliding of the first bending block 4 and the second bending block 5, respectively, and the two guide rail grooves 301 can be arranged perpendicularly to each other. The bottom of the first bending block 4 and the second bending block 5 can be provided with a boss that matches and slides with the corresponding guide rail groove 301.

[0024] In the above-described apparatus, preferably, such as Figure 3 As shown, guide rail baffles are fixedly installed on three sides of the base 3 by fastening screws 9, namely the first guide rail baffle 6, the second guide rail baffle 7, and the third guide rail baffle 8, to prevent the first bending block 4 and the second bending block 5 from derailing during use.

[0025] In the above-described device, preferably, both the first clamping block 1 and the second clamping block 2 are fixedly mounted on the top of the base 3 and near the side where the guide rail baffle is not installed by fastening screws 9. The first clamping block 1 and the second clamping block 2 can be arranged opposite each other, with a groove between them adapted to the shape of the LED lamp head 10. The second clamping block 2 and the first bending block 4 cooperate to achieve the first bending of the LED lamp pin 101, and the first clamping block 1 and the second bending block 5 cooperate to achieve the second bending of the LED lamp pin 101. The shapes of the first clamping block 1 and the second clamping block 2 can be designed according to the bending requirements of the LED lamp pin 101. For example, a bending angle is provided on the side of the first clamping block 1 that contacts the second bending block 5, and the angle of this bending angle can be designed according to the bending requirements of the LED lamp pin 101.

[0026] When using the device, the user first places the LED light 10 into the groove between the first clamping block 1 and the second clamping block 2, which is shaped to fit the LED light head. Figure 4 As shown; then push the first bending block 4 to bend the LED light pin 101 for the first time, as shown. Figure 5 As shown; finally, pull back the first bending block 4 and push the second bending block 5 to bend the LED lead 101 a second time, obtaining the final bent state of the LED lead, as shown. Figure 6 As shown.

[0027] Although the functions and working processes of this utility model have been described above in conjunction with the accompanying drawings, this utility model is not limited to the specific functions and working processes described above. The specific embodiments described above are merely illustrative and not restrictive. Those skilled in the art can make many other forms under the guidance of this utility model without departing from the spirit and scope of the claims, and all of these are within the protection scope of this utility model.

Claims

1. A device for bending LED lamp leads, characterized in that, It includes a bending mechanism and a fixing fixture; the bending mechanism includes a base (3), on which a first bending block (4) and a second bending block (5) for bending LED lamp pins (101) in different directions are provided, and the first bending block (4) and the second bending block (5) both reciprocate along the top of the base (3); the fixing fixture includes a first clamp fixing block (1) and a second clamp fixing block (2) for fixing LED lamps (10), and the first clamp fixing block 1 and the second clamp fixing block (2) are both fixed to the top of the base (3).

2. The device for bending LED lamp leads according to claim 1, characterized in that, The base (3) has two guide rail grooves (301) on its top for the reciprocating sliding of the first bending block (4) and the second bending block (5), and the two guide rail grooves are arranged perpendicularly to each other.

3. The device for bending LED lamp leads according to claim 1, characterized in that, The base (3) is provided with guide rail baffles on three sides to prevent the first bending block (4) and the second bending block (5) from derailing. These are the first guide rail baffle (6), the second guide rail baffle (7), and the third guide rail baffle (8), respectively. The first clamp fixing block (1) and the second clamp fixing block (2) are fixed to the top of the base (3) and close to the side where the guide rail baffles are not installed.

4. The device for bending LED lamp leads according to claim 1, characterized in that, The first clamp fixing block (1) and the second clamp fixing block (2) are arranged opposite to each other, and a groove adapted to the shape of the LED lamp (10) lamp head is provided between them.

5. The device for bending LED lamp leads according to claim 4, characterized in that, The second clamp fixing block (2) and the first bending block (4) cooperate to achieve the first bending of the LED lamp pin (101), and the first clamp fixing block (1) and the second bending block (5) cooperate to achieve the second bending of the LED lamp pin (101).

6. The device for bending LED lamp leads according to claim 4, characterized in that, The shapes of the first clamp fixing block (1) and the second clamp fixing block (2) are designed according to the bending requirements of the LED lamp pin (101).

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