Infiltration equipment with filtering function

Abstract

The utility model relates to the technical field of infiltration equipment, and discloses infiltration equipment with a filtering function, which comprises an infiltration shell, an infiltration supporting mechanism and a material pushing mechanism, a baffle block is fixedly arranged at the corner of one side of the front end of the infiltration shell, an isolation plate is fixedly arranged at the center of the inner part of the infiltration shell, and the material pushing mechanism is arranged in the isolation plate. A trapezoidal sliding groove is formed in the center of one side of the isolation plate. According to the device, full-automatic transfer of castings from infiltration to cleaning is achieved through cooperative work of the infiltration supporting mechanism and the material pushing mechanism, manual operation is not needed, the production efficiency is greatly improved, the labor intensity is reduced, the device is provided with a plurality of filtering holes, redundant infiltration liquid is effectively filtered out, the cleaning effect is ensured, and the device is suitable for large-scale popularization and application. Through the optimal design of a transmission system and a mechanical structure, the equipment is stable and reliable in operation and convenient to maintain, on the whole, the equipment not only improves the production quality and safety, but also reduces energy consumption and industrial injury risks, and has wide application prospects.

Description

Technical Field

[0001] This utility model relates to the field of impregnation equipment technology, and in particular to an impregnation equipment with a filtration function. Background Technology

[0002] Impregnation sealing of precision-machined castings is an important process used to address micropores or cracks in castings, improving their sealing properties and mechanical performance. Impregnation sealing involves infiltrating a specific impregnating material (usually liquid resin or metal) into the micropores or cracks of the casting. Once the material solidifies, it forms a seal, preventing the leakage of gases, liquids, or other substances. The impregnating material possesses excellent flowability and permeability, allowing it to penetrate defects such as pores and cracks on the surface and inside the casting, and uniformly cover all surfaces under external pressure, vacuum, or capillary action. After curing, the impregnating material not only fills the defects in the casting but also enhances its overall strength and durability, making it particularly suitable for precision castings with high requirements for sealing and strength.

[0003] In traditional precision casting production, impregnation sealing is a crucial step to enhance the sealing and mechanical strength of the castings. However, after impregnation, the castings need to be removed from the impregnation equipment and cleaned to remove residual impregnating material and other impurities from the surface. Currently, this process mainly relies on manual operation, where the castings are manually removed from the impregnation tank and transferred to a cleaning tank. This method is not only labor-intensive and inefficient, failing to meet the high-efficiency demands of modern production, but also increases the physical strain on workers and the risk of workplace injuries due to prolonged manual operation.

[0004] Therefore, those skilled in the art have provided an impregnation device with a filtration function to solve the problems mentioned in the background art. Utility Model Content

[0005] The purpose of this invention is to address the shortcomings of existing technologies by proposing an impregnation device with filtration function, which is more labor-saving, energy-efficient, and has high working efficiency.

[0006] To achieve the above objectives, the present invention provides the following technical solution:

[0007] An impregnation device with filtration function includes an impregnation shell, an impregnation support mechanism, and a pushing mechanism. A stop block is fixedly installed at one corner of the front end of the impregnation shell, and an isolation plate is fixedly installed at the center of the interior of the impregnation shell. A trapezoidal groove is opened at the center of one side of the isolation plate, and a retaining strip is fixedly installed at the center of the other side of the isolation plate.

[0008] The impregnation support mechanism includes an impregnation support plate. A support block is fixedly installed at the center of the lower end of one side of the impregnation support plate. A locking block is fixedly installed at the end of the support block away from the impregnation support plate. A pulling belt is fixedly installed at the upper end of the locking block. A trapezoidal slider is fixedly installed at one end of the pulling belt. A transverse support plate is fixedly installed at the front end of the trapezoidal slider. A rack is fixedly installed at the front end of the transverse support plate. An adjusting telescopic rod is fixedly installed at the upper end of the transverse support plate near the rack.

[0009] The pushing mechanism includes a rotating rod and an internally threaded tube. An externally threaded rod is threaded inside the internally threaded tube. A push plate is fixedly installed at one end of the externally threaded rod. A first pulley is fixedly installed at the end of the internally threaded tube away from the push plate. A second pulley and a transmission gear are fixedly installed at the front and rear ends of the rotating rod, respectively. The first pulley and the second pulley are connected by a transmission belt across a stop block.

[0010] Furthermore, the second pulley is located on the front side of the impregnation shell, the transmission gear is located inside the impregnation shell, and the transmission gear is meshed with the rack.

[0011] Furthermore, the end of the internally threaded tube away from the first pulley is rotatably mounted on the side wall of the impregnation shell via a bearing, and the rotating rod is rotatably mounted on the front side of the impregnation shell near the rack via a bearing.

[0012] Furthermore, the push plate is located inside the impregnation shell, and limit rods are fixedly provided on the side of the push plate near the external threaded rod at both the front and rear ends. One end of each of the two limit rods penetrates the impregnation shell and extends to the outside of the impregnation shell.

[0013] Furthermore, the upper end of the adjusting telescopic rod is fixedly connected to one side of the isolation plate, the trapezoidal slider is slidably disposed inside the trapezoidal groove, the locking block is located inside the locking strip, and the support block is located outside the locking strip.

[0014] Furthermore, the rack and the impregnation support plate are located on both sides of the isolation plate, the chamber where the rack is located is the cleaning chamber, and the chamber where the impregnation support plate is located is the impregnation chamber.

[0015] Furthermore, the upper surface of the impregnation support plate is provided with multiple filter holes, and side plates are fixedly provided on the upper surface of the impregnation support plate at both the front and rear ends.

[0016] This utility model has the following beneficial effects:

[0017] This utility model proposes an impregnation device with a filtration function. By setting up an impregnation support mechanism and a pushing mechanism, it realizes the automated transfer of precision castings from impregnation to cleaning. After impregnation, the casting is automatically lifted from the impregnation tank and the excess impregnation liquid is filtered out by adjusting the linkage of the telescopic rod and the pulling belt. Then, the casting is pushed into the cleaning tank by the push plate. This process does not require manual intervention and greatly improves production efficiency.

[0018] This invention proposes an impregnation device with a filtration function. Traditional impregnation and sealing processes require workers to manually remove castings from the impregnation tank and transfer them to a cleaning tank, which is labor-intensive and tiring. This invention reduces the labor intensity of manual operation through mechanical transmission and automated control, effectively reducing energy consumption and improving energy utilization efficiency. By reducing manual operation, it avoids workers' prolonged exposure to adverse environments such as high temperatures and chemicals, thereby reducing the probability of workplace accidents, improving production safety and worker comfort. The equipment is designed with a dedicated cleaning tank, and the castings are automatically fed into the cleaning tank through a pushing mechanism, ensuring that each casting is thoroughly cleaned, avoiding the problems of incomplete or missed cleaning by manual methods, and improving the cleaning effect. Attached Figure Description

[0019] Figure 1 This is a frontal axonometric schematic diagram of the present invention;

[0020] Figure 2 This is a top-view axonometric schematic diagram of the present invention;

[0021] Figure 3 This is a frontal axonometric view of the impregnation shell of this utility model;

[0022] Figure 4 This is a side axonometric view of the impregnation shell of this utility model;

[0023] Figure 5 This is an isometric schematic diagram of the impregnation support mechanism of this utility model;

[0024] Figure 6 This is an isometric schematic diagram of the feeding mechanism of this utility model.

[0025] Legend:

[0026] 1. Impregnation shell; 2. Impregnation support mechanism; 3. Pushing mechanism; 4. Stop block; 5. Isolation plate; 6. Clamping strip; 7. Trapezoidal slide groove; 201. Impregnation support plate; 202. Side plate; 203. Support block; 204. Clamping block; 205. Rack; 206. Transverse support plate; 207. Adjustable telescopic rod; 208. Pulling belt; 209. Trapezoidal slider; 301. Push plate; 302. External threaded rod; 303. Internal threaded tube; 304. Limiting rod; 305. Pulley No. 1; 306. Transmission belt; 307. Transmission gear; 308. Rotating rod; 309. Pulley No. 2. Detailed Implementation

[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0028] Reference Figures 1-6 An embodiment of this utility model is provided: an impregnation device with a filtration function, including an impregnation shell 1, an impregnation support mechanism 2 and a pushing mechanism 3. A stop block 4 is fixedly provided at one corner of the front end of the impregnation shell 1, and an isolation plate 5 is fixedly provided at the center of the interior of the impregnation shell 1. A trapezoidal groove 7 is provided at the center of one side of the isolation plate 5, and a retaining strip 6 is fixedly provided at the center of the other side of the isolation plate 5.

[0029] The impregnation support mechanism 2 includes an impregnation support plate 201. A support block 203 is fixedly installed at the center of the lower end of one side of the impregnation support plate 201. A locking block 204 is fixedly installed at the end of the support block 203 away from the impregnation support plate 201. A pulling belt 208 is fixedly installed at the upper end of the locking block 204. A trapezoidal slider 209 is fixedly installed at one end of the pulling belt 208. A transverse support plate 206 is fixedly installed at the front end of the trapezoidal slider 209. A rack 205 is fixedly installed at the front end of the transverse support plate 206. An adjusting telescopic rod 207 is fixedly installed at the upper end of the transverse support plate 206 near the rack 205.

[0030] The pushing mechanism 3 includes a rotating rod 308 and an internally threaded tube 303. An externally threaded rod 302 is threaded inside the internally threaded tube 303. A push plate 301 is fixedly installed at one end of the externally threaded rod 302. A first pulley 305 is fixedly installed at the end of the internally threaded tube 303 away from the push plate 301. A second pulley 309 and a transmission gear 307 are fixedly installed at the front and rear ends of the rotating rod 308, respectively. The first pulley 305 and the second pulley 309 are connected by a transmission belt 306, passing through a stop block 4.

[0031] The second pulley 309 is located on the front side of the impregnation shell 1, and the transmission gear 307 is located inside the impregnation shell 1, meshing with the rack 205. The end of the internally threaded tube 303 away from the first pulley 305 is rotatably mounted on the side wall of the impregnation shell 1 via a bearing. The rotating rod 308 is rotatably mounted on the front side of the impregnation shell 1 near the rack 205 via a bearing. The push plate 301 is located inside the impregnation shell 1. Limiting rods 304 are fixedly mounted on both the front and rear ends of the push plate 301 near the externally threaded rod 302. One end of each limiting rod 304 penetrates the impregnation shell 1 and extends to the outside. The upper end of the adjusting telescopic rod 207 is fixedly connected to one side of the isolation plate 5. The trapezoidal slider 209 is slidably mounted inside the trapezoidal groove 7. The locking block 204 is located inside the locking strip 6, and the support block 203 is located outside the locking strip 6. The rack 205 and the impregnation support plate 201 are located on both sides of the isolation plate 5. The chamber where the rack 205 is located is the cleaning chamber, and the chamber where the impregnation support plate 201 is located is the impregnation chamber. Multiple filter holes are opened on the upper end surface of the impregnation support plate 201, and side plates 202 are fixedly installed on the upper end surface of the impregnation support plate 201 near the front end and the rear end.

[0032] Specifically, by setting up an impregnation support mechanism 2 and a pushing mechanism 3, the automated transfer of precision castings from impregnation to cleaning is achieved. After impregnation, the castings are automatically lifted and excess impregnation liquid is filtered out by adjusting the linkage of the telescopic rod 207 and the pulling belt 208. Then, the castings are pushed into the cleaning tank by the push plate 301, eliminating the need for manual intervention and greatly improving production efficiency. Traditional impregnation sealing processes require workers to manually remove the castings from the impregnation tank and transfer them to the cleaning tank, which is labor-intensive and prone to fatigue. This invention reduces the labor intensity of manual operation through mechanical transmission and automated control, effectively reducing energy consumption and improving energy utilization efficiency. By reducing manual operation, workers are avoided from prolonged exposure to adverse environments such as high temperatures and chemicals, thereby reducing the probability of workplace accidents and improving production safety and worker comfort. The equipment is designed with a dedicated cleaning tank, and the pushing mechanism 3 automatically feeds the castings into the cleaning tank, ensuring that each casting is thoroughly cleaned, avoiding the problems of incomplete or missed cleaning by manual methods, and improving the cleaning effect. The overall structure is compact, with close and reasonable coordination between components, such as the meshing connection between the transmission gear 307 and the rack 205, and the sliding arrangement of the trapezoidal groove 7 and the trapezoidal slider 209. This ensures stable and reliable operation of the equipment, while also facilitating the maintenance and replacement of each component, making daily upkeep and repair convenient. The impregnation support plate 201 is designed with multiple filter holes, effectively filtering out excess impregnation liquid and reducing residue, providing better conditions for subsequent cleaning steps. This method not only improves cleaning efficiency but also reduces resource waste. Through automated control and mechanical transmission, the consistency and stability of each casting during the impregnation and cleaning process are ensured, avoiding inconsistencies and errors caused by human operation, thereby improving the overall product quality. This equipment is suitable for impregnation and sealing treatment of various precision castings. Whether small or large castings, efficient and stable processing can be achieved by adjusting the linkage between the telescopic rod 207 and the impregnation support mechanism 2. The modular design of the equipment makes it easy to adjust and optimize according to different production needs. In summary, this equipment not only improves production efficiency and quality but also reduces energy consumption and workplace injury risks, and has broad application prospects.

[0033] Working principle: In use, the precision casting is first placed in the impregnation tank and slowly lowered, allowing the impregnation liquid to fall onto the impregnation support plate 201. After impregnation is complete, the adjusting telescopic rod 207 is activated, extending the telescopic rod 207 to lower the transverse support plate 206. Then, the pulling belt 208 is pulled down. After the pulling belt 208 moves down, the locking block 204 moves up, causing the impregnation support plate 201 to move up. The impregnation support plate 201 moves up, filtering the impregnation liquid and exposing the precision casting. During this process, the rack 205 moves down, driving the transmission gear 30. The rotation of gear 307 drives the rotation of rod 308, which in turn drives pulley 309 to rotate. The rotation of pulley 309, through belt 306, drives pulley 305 to rotate. The rotation of pulley 305 drives internal thread tube 303 to rotate, which in turn drives external thread rod 302 to move to one side. Thus, the push plate 301 pushes the precision casting into the cleaning tank on the other side for cleaning, eliminating the need for manual operation and achieving automated material feeding.

[0034] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. An impregnation device with a filtration function, comprising an impregnation shell (1), an impregnation support mechanism (2), and a feeding mechanism (3), characterized in that: A stop block (4) is fixedly installed at one corner of the front end of the impregnation shell (1), and an isolation plate (5) is fixedly installed at the center of the interior of the impregnation shell (1). A trapezoidal groove (7) is opened at the center of one side of the isolation plate (5), and a retaining strip (6) is fixedly installed at the center of the other side of the isolation plate (5). The impregnation support mechanism (2) includes an impregnation support plate (201). A support block (203) is fixedly installed at the center of the lower end of one side of the impregnation support plate (201). A locking block (204) is fixedly installed at the end of the support block (203) away from the impregnation support plate (201). A pulling belt (208) is fixedly installed at the upper end of the locking block (204). A trapezoidal slider (209) is fixedly installed at one end of the pulling belt (208). A transverse support plate (206) is fixedly installed at the front end of the trapezoidal slider (209). A rack (205) is fixedly installed at the front end of the transverse support plate (206). An adjusting telescopic rod (207) is fixedly installed at the upper end of the transverse support plate (206) near the rack (205). The pushing mechanism (3) includes a rotating rod (308) and an internally threaded tube (303). An externally threaded rod (302) is threaded inside the internally threaded tube (303). A push plate (301) is fixedly installed at one end of the externally threaded rod (302). A first pulley (305) is fixedly installed at the end of the internally threaded tube (303) away from the push plate (301). A second pulley (309) and a transmission gear (307) are fixedly installed at the front and rear ends of the rotating rod (308), respectively. The first pulley (305) and the second pulley (309) are connected by a transmission belt (306) across a stop block (4).

2. The impregnation device with filtration function according to claim 1, characterized in that: The second pulley (309) is located on the front side of the impregnation shell (1), and the transmission gear (307) is located inside the impregnation shell (1), and the transmission gear (307) is meshed with the rack (205).

3. The impregnation device with filtration function according to claim 1, characterized in that: The end of the internally threaded tube (303) away from the first pulley (305) is rotatably mounted on the side wall of the impregnation shell (1) through a bearing, and the rotating rod (308) is rotatably mounted on the front side of the impregnation shell (1) near the rack (205) through a bearing.

4. The impregnation device with filtration function according to claim 1, characterized in that: The push plate (301) is located inside the impregnation shell (1). The push plate (301) is fixedly provided with limit rods (304) on the side near the external thread rod (302) at both the front and rear ends. One end of each of the two limit rods (304) passes through the impregnation shell (1) and extends to the outside of the impregnation shell (1).

5. An impregnation device with filtration function according to claim 1, characterized in that: The upper end of the adjusting telescopic rod (207) is fixedly connected to one side of the isolation plate (5), the trapezoidal slider (209) is slidably disposed inside the trapezoidal groove (7), the locking block (204) is located inside the locking strip (6), and the support block (203) is located outside the locking strip (6).

6. The impregnation device with filtration function according to claim 1, characterized in that: The rack (205) and the impregnation support plate (201) are located on both sides of the isolation plate (5). The chamber where the rack (205) is located is the cleaning chamber, and the chamber where the impregnation support plate (201) is located is the impregnation chamber.

7. An impregnation device with filtration function according to claim 1, characterized in that: The upper surface of the impregnation support plate (201) is provided with multiple filter holes, and side plates (202) are fixedly provided on the upper surface of the impregnation support plate (201) at both the front and rear ends.

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