Automatic magnet assembling equipment

Abstract

The utility model relates to the technical field of magnet assembling, in particular to an automatic magnet assembling device which comprises a machine frame, a machine cover is installed at the top end of the machine frame, and a control panel is installed on the surface of the machine cover. Two feeding and distributing mechanisms are fixed to the surface of the rack. A conveying line mechanism is installed on the side, away from the feeding and distributing mechanism, of the rack. A mechanical arm is installed on the surface of the rack and located between the feeding and distributing mechanism and the conveying line mechanism. By arranging the two sets of feeding and distributing mechanisms and the mechanical arm, double-station feeding work is achieved, meanwhile, the distributing assembly is used for distributing materials for three times, the mechanical arm can attract three magnets at a time, work efficiency is improved, and the problem that feeding is slow in the prior art is solved; and meanwhile, the lower CCD camera is arranged, and the CCD is adopted for photographing, positioning and assembling, so that the magnet assembling precision is ensured.

Description

Technical Field

[0001] This utility model relates to the field of magnet assembly technology, specifically to an automatic magnet assembly device. Background Technology

[0002] Magnets can generate magnetic fields and also have the property of attracting ferromagnetic materials such as iron, nickel, and cobalt. Therefore, they are widely used. When in use, magnets are usually assembled into other equipment as components.

[0003] Currently, the assembly of existing magnets is done manually, one by one, with a low degree of automation. This increases the labor intensity of magnet assembly and reduces work efficiency. Moreover, manual operation leads to low assembly accuracy, which in turn reduces the yield rate when applying glue. Utility Model Content

[0004] The purpose of this invention is to provide an automatic magnet assembly device to solve the problems of low work efficiency and low assembly accuracy in the existing manual magnet assembly mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an automatic magnet assembly device, comprising a frame, a cover installed at the top of the frame, and a control panel installed on the surface of the cover; two sets of feeding and distributing mechanisms are fixed on the surface of the frame, which are used for feeding and distributing magnets; a conveyor mechanism is installed on the side of the frame away from the feeding and distributing mechanisms, which is used for conveying a carrier plate; a robot arm is installed on the surface of the frame and between the feeding and distributing mechanisms and the conveyor mechanism, which is used to synchronously clamp three magnets distributed by the feeding and distributing mechanisms onto the carrier plate of the conveyor mechanism.

[0006] Preferably, two lower CCD cameras are also installed on the surface of the frame and on one side of the feeding and distributing mechanism. These lower CCD cameras are used for taking pictures when the robot arm is handling the magnets.

[0007] Preferably, the feeding and distributing mechanism includes a vibratory plate, a linear vibrator, and a distributing assembly, wherein the vibratory plate is fixed to the surface of the frame.

[0008] Preferably, a linear vibrator is installed on the surface of the frame, and the vibrating plate is connected to the linear vibrator to facilitate the feeding of materials by the magnet. A material distribution component is installed on one side of the surface of the frame, which is used to distribute the materials after they are fed by the linear vibrator.

[0009] Preferably, the conveyor mechanism includes a return conveyor line, a full-load conveyor line, and a stop-lift assembly. The return conveyor line and the full-load conveyor line are fixedly connected side by side to the surface of the frame. The return conveyor line is used to convey the carrier plate filled with magnets forward, while the full-load conveyor line is used to convey the empty carrier plate backward.

[0010] Preferably, both ends of the return conveyor line and the left end of the full-load conveyor line are equipped with a stop and lift assembly. The stop and lift assembly in the return conveyor line is used to block the load plate from being shaped, while the stop and lift assembly in the full-load conveyor line is used to block the empty load plate.

[0011] Compared with existing technologies, the beneficial effects of this utility model are as follows: When this automatic magnet assembly equipment is implemented, magnets are fed onto a vibratory feeder. Upon pressing the start button, the carrier plate flows from the upper station into the full-load conveyor line. The stop and lifting assembly in the full-load conveyor line positions the carrier plate. Then, the vibratory feeder vibrates the magnets into a vertical vibrator, from which they are discharged. Subsequently, the material distribution component completes three material distributions. After distribution, the robotic arm simultaneously picks up three magnets. The robotic arm then moves to the lower CCD camera to take three photos. Finally, the robotic arm moves above the carrier plate to assemble the magnets three times. This utility model, by setting up two sets of feeding and distributing mechanisms and a robotic arm, achieves dual-station feeding. Simultaneously, the material distribution component distributes the magnets three times, allowing the robotic arm to pick up three magnets at once, improving work efficiency and solving the problem of slow feeding in existing technologies. Furthermore, by setting up a lower CCD camera and using CCD photography for positioning and assembly, the assembly accuracy of the magnets is ensured. Attached Figure Description

[0012] Figure 1 This is a three-dimensional structural diagram of the present invention;

[0013] Figure 2 This is a schematic diagram of the separated structure of this utility model;

[0014] Figure 3 This is a schematic diagram of the internal structure of the present invention;

[0015] Figure 4 This is a top view of the structure of this utility model;

[0016] Figure 5 This is a schematic diagram of the exploded structure of this utility model.

[0017] In the diagram: 1. Frame; 2. Cover; 21. Control panel; 3. Feeding and distributing mechanism; 31. Vibratory feeder; 32. Straight vibrator; 33. Distributing assembly; 4. Robotic arm; 5. Conveyor mechanism; 51. Return conveyor; 52. Full-load conveyor; 53. Stop and lift assembly; 6. Lower CCD camera. Detailed Implementation

[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, not all embodiments. In addition, the terms "first", "second", "third", "upper", "lower", "left", "right", etc. are used for descriptive purposes only and should not be construed as indicating or implying relative importance. At the same time, in the description of the present utility model, unless otherwise explicitly specified and limited, the terms "connected" and "linked" should be interpreted broadly. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present utility model.

[0019] The structure of the automatic magnet assembly device provided by this utility model is as follows: Figure 1 as well as Figure 3 As shown, the machine includes a frame 1, with a cover 2 installed at the top of the frame 1, and a control panel 21 installed on the surface of the cover 2. Two sets of feeding and distributing mechanisms 3 are fixed on the surface of the frame 1. The feeding and distributing mechanisms 3 are used for feeding and distributing magnets. The feeding and distributing mechanisms 3 include a vibratory plate 31, a linear vibrator 32, and a distributing component 33. The vibratory plate 31 is fixed to the surface of the frame 1. The linear vibrator 32 is installed on the surface of the frame 1, and the vibratory plate 31 and the linear vibrator 32 are connected to facilitate the feeding of magnets. The distributing component 33 is installed on one side of the surface of the frame 1. The distributing component 33 is used for distributing the magnets after they have been fed by the linear vibrator 32.

[0020] During implementation, the magnets are manually fed onto the vibratory plate 31, and then discharged by the linear vibrator 32. Subsequently, the material distribution component 33 completes three material distributions.

[0021] Furthermore, such as Figure 3 as well as Figure 5 As shown, a conveyor line mechanism 5 is installed on the side of the frame 1 away from the feeding and distributing mechanism 3. The conveyor line mechanism 5 is used for conveying the carrier plate. The conveyor line mechanism 5 includes a return conveyor line 51, a full-load conveyor line 52, and a stop and lift assembly 53. The return conveyor line 51 and the full-load conveyor line 52 are fixed side by side to the surface of the frame 1. The return conveyor line 51 is used to convey the carrier plate filled with magnets forward, while the full-load conveyor line 52 is used to convey the empty carrier plate backward. Stop and lift assemblies 53 are installed at both ends of the return conveyor line 51 and the left end of the full-load conveyor line 52. The stop and lift assembly 53 in the return conveyor line 51 is used to block the carrier plate from being shaped, while the stop and lift assembly 53 in the full-load conveyor line 52 is used to block the empty carrier plate from being manually removed and put into the full-load conveyor line 52 for reuse.

[0022] During implementation, the carrier plate flows from the upper work station into the full-load conveyor line 52, where the stop and lifting assembly 53 positions the carrier plate.

[0023] Furthermore, such as Figure 2 picture, Figure 4 as well as Figure 5 As shown, a robot arm 4 is installed on the surface of the frame 1 and between the feeding and distributing mechanism 3 and the conveyor line mechanism 5. The robot arm 4 is used to simultaneously clamp the three magnets distributed by the feeding and distributing mechanism 3 onto the carrier plate of the conveyor line mechanism 5. Two lower CCD cameras 6 are also installed on the surface of the frame 1 and on one side of the feeding and distributing mechanism 3. The lower CCD cameras 6 are used to take pictures when the robot arm 4 is handling the magnets.

[0024] During implementation, after the materials are separated, the robotic arm 4 simultaneously picks up three magnets. Then, the robotic arm 4 moves to the lower CCD camera 6 to take three pictures. Finally, the robotic arm 4 moves to the top of the carrier plate to assemble the magnets three times.

[0025] Working principle: In use, the magnets are first manually loaded onto the vibratory feeder 31 and the start button is pressed. The carrier plate flows from the upper station into the full-load conveyor line 52. The stop and lifting component 53 in the full-load conveyor line 52 positions the carrier plate. Then the vibratory feeder 31 vibrates the magnets into the straight vibrator 32, and then the straight vibrator 32 discharges the magnets. Subsequently, the material distribution component 33 completes three material distributions. After the material distribution, the robot arm 4 picks up three magnets at the same time. Then the robot arm 4 moves to the lower CCD camera 6 to take three pictures. The robot arm 4 moves above the carrier plate to assemble the magnets three times.

[0026] This utility model achieves dual-station material feeding by setting up two sets of material feeding and distributing mechanisms 3 and a robotic arm 4. At the same time, the material distributing component 33 divides the material three times, enabling the robotic arm 4 to pick up three magnets at a time, which improves work efficiency and solves the problem of slow material feeding in the prior art. Meanwhile, by setting up a CCD camera 6, the assembly of magnets is carried out by CCD imaging and positioning, which ensures the assembly accuracy of magnets.

[0027] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. An automatic magnet assembly device, comprising a frame (1), characterized in that: A cover (2) is installed at the top of the frame (1), and a control panel (21) is installed on the surface of the cover (2); two sets of feeding and distributing mechanisms (3) are fixed on the surface of the frame (1), which are used for feeding and distributing magnets; a conveyor line mechanism (5) is installed on the side of the frame (1) away from the feeding and distributing mechanism (3), which is used for conveying the carrier plate; a robot (4) is installed on the surface of the frame (1) and between the feeding and distributing mechanism (3) and the conveyor line mechanism (5), which is used to simultaneously clamp the three magnets distributed by the feeding and distributing mechanism (3) onto the carrier plate of the conveyor line mechanism (5).

2. The automatic magnet assembly equipment according to claim 1, characterized in that: Two lower CCD cameras (6) are also installed on the surface of the frame (1) and on one side of the feeding and distributing mechanism (3). The lower CCD cameras (6) are used for taking pictures when the robot (4) is handling the magnet.

3. The automatic magnet assembly equipment according to claim 1, characterized in that: The feeding and distributing mechanism (3) includes a vibratory plate (31), a linear vibrator (32), and a distributing assembly (33). The vibratory plate (31) is fixed to the surface of the frame (1).

4. The automatic magnet assembly equipment according to claim 3, characterized in that: The surface of the frame (1) is equipped with a straight vibrator (32), and the vibrating plate (31) is connected to the straight vibrator (32) to facilitate the feeding of the magnet. A material distribution component (33) is installed on one side of the surface of the frame (1). The material distribution component (33) is used for the material distribution after the straight vibrator (32) feeds the material.

5. The automatic magnet assembly equipment according to claim 1, characterized in that: The conveyor mechanism (5) includes a return conveyor line (51), a full-load conveyor line (52), and a stop-lift assembly (53). The return conveyor line (51) and the full-load conveyor line (52) are fixed side by side to the surface of the frame (1). The return conveyor line (51) is used to convey the carrier plate filled with magnets forward, while the full-load conveyor line (52) is used to convey the empty carrier plate backward.

6. The automatic magnet assembly equipment according to claim 5, characterized in that: Both ends of the return conveyor line (51) and the left end of the full-load conveyor line (52) are equipped with a stop and lift assembly (53). The stop and lift assembly (53) in the return conveyor line (51) is used to block the load plate for material preparation, while the stop and lift assembly (53) in the full-load conveyor line (52) is used to block the empty load plate.

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