Automatic machining equipment for aluminum door and window frame

Abstract

The utility model discloses automatic machining equipment for an aluminum door and window frame, and mainly relates to the field of aluminum machining equipment. Comprising a workbench, a drilling assembly and a screw mounting assembly, a base where the drilling assembly and the screw mounting assembly are arranged is arranged on the two sides of the workbench in a matched mode, a lifting mechanism is connected to the base, and the horizontal height of the drilling assembly and the horizontal height of the screw mounting assembly relative to the workbench are adjusted through the lifting mechanism. The punching and screwing device has the advantages that punching of aluminum materials and installation of screws do not need to be manually operated by workers, so that the technological process is reduced, punching and screwing can be achieved through one device, the production efficiency is greatly improved, and the production quality is effectively guaranteed.

Description

Technical Field

[0001] This utility model relates to the field of aluminum processing equipment, specifically an automated processing equipment for aluminum door and window frames. Background Technology

[0002] Currently, the corner connections of aluminum door and window profiles mostly rely on corner brackets and screws. This process requires pre-drilling process holes in the profiles, assembling the corner brackets, and then manually tightening the screws. This necessitates manual processing of the aluminum profiles, increasing the workload for workers and significantly reducing production efficiency. Furthermore, the construction of aluminum door and window frames inherently requires excellent stability after assembly. However, with manual bolt fixing, it's difficult to guarantee consistent stability in the produced aluminum frames due to precision issues, thus affecting the quality of the aluminum frame production and ultimately impacting both production efficiency and quality.

[0003] To address the aforementioned issues, an automated processing equipment for aluminum door and window frames is designed. This equipment ensures that drilling and screw installation of aluminum profiles do not require manual operation by workers, thereby reducing the number of processes. One machine can perform both drilling and screw tightening, significantly improving production efficiency and effectively ensuring production quality. Utility Model Content

[0004] The purpose of this utility model is to provide an automated processing equipment for aluminum door and window frames, which can ensure that drilling and screw installation of aluminum materials do not require manual operation by workers, thereby reducing the process flow. One machine can realize drilling and screw tightening, which greatly improves production efficiency and effectively ensures production quality.

[0005] To achieve the above objectives, this utility model employs the following technical solution:

[0006] An automated processing equipment for aluminum door and window frames includes a workbench, a drilling assembly, and a screw mounting assembly. The drilling assembly and the screw mounting assembly are mounted on a base and positioned on both sides of the workbench. A lifting mechanism is connected to the base to adjust the horizontal height of the drilling assembly and the screw mounting assembly relative to the workbench.

[0007] Drilling assembly: includes a drilling spindle and a drilling motor, wherein the drilling spindle is connected to the drilling motor and the drilling motor is pushed by the drilling spindle;

[0008] Screw installation assembly: includes a screw-in cylinder and a screw-in mechanism. A screw clamp is provided at the front end of the screw-in mechanism, and the screw clamp is rotated by the screw-in mechanism. The screw-in mechanism is connected to a screw-in delivery cylinder, which pushes the screw-in mechanism.

[0009] The workbench includes a table body, a measuring block, and a corner positioning block. The measuring block and the corner positioning block are connected to a pressing cylinder installed on the table body. The pressing cylinder drives the measuring block and the corner positioning block to fix the position of the workpiece relative to the table body.

[0010] A drilling cylinder is connected to the rear end of the drilling motor, and the drilling cylinder moves the drilling spindle connected to the drilling motor.

[0011] The screw clamp is connected to a screw feeder via a hose. The screw feeder is a pneumatic pushing device that can push screws through the hose into the screw clamp.

[0012] Both the drilling assembly and the screw mounting assembly are connected to a CNC system, which controls the drilling assembly and the screw mounting assembly.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] This device, when set up, integrates a drilling assembly and a screw installation assembly with a worktable. After drilling holes in the aluminum material using the drilling assembly, a lifting mechanism adjusts the base's level, aligning the screw installation assembly with the drilling position for subsequent screw installation. This two-step process—drilling and screw installation—can be completed without manual intervention, significantly increasing the efficiency of aluminum door and window processing while effectively ensuring the quality of the finished products. Attached Figure Description

[0015] Appendix Figure 1 This is a schematic diagram of the structure of this utility model.

[0016] Appendix Figure 2 This is a partial structural schematic diagram of the present invention.

[0017] Appendix Figure 3 This is a schematic diagram of the structure of this utility model.

[0018] Appendix Figure 4 This is a partial structural schematic diagram of the present invention.

[0019] The labels shown in the attached diagram:

[0020] 1. Worktable; 2. Drilling spindle; 3. Drilling motor; 4. Screw-tightening cylinder; 5. Screw-tightening mechanism; 6. Screw clamp; 7. Platform body; 8. Measuring block; 9. Corner positioning block; 10. Lifting mechanism; 11. Drilling cylinder; 12. Hoses. Detailed Implementation

[0021] The present invention will be further illustrated below with reference to specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.

[0022] In the aluminum door and window industry, corner connections for profiles are mostly achieved using corner brackets and screws. This process requires pre-drilling process holes in the profiles, assembling the corner brackets, and then manually tightening the screws. This necessitates manual processing of the aluminum profiles, increasing the workload for workers and significantly reducing production efficiency. Furthermore, the construction of aluminum door and window frames inherently requires excellent stability after assembly. However, with manual bolt fixing, it's difficult to guarantee consistent stability in the produced aluminum frames due to precision issues, thus impacting the quality of the aluminum frame production and ultimately hindering both production efficiency and quality.

[0023] To address the above issues, the following structural settings should be implemented:

[0024] An automated processing equipment for aluminum door and window frames is characterized in that it includes a workbench 1, a drilling assembly, and a screw mounting assembly. The drilling assembly and the screw mounting assembly are mounted on a base and positioned on both sides of the workbench 1. A lifting mechanism 10 is connected to the base, and the horizontal height of the drilling assembly and the screw mounting assembly relative to the workbench 1 is adjusted by the lifting mechanism 10.

[0025] Drilling assembly: includes a drilling spindle 2 and a drilling motor 3. The drilling spindle 2 is connected to the drilling motor 3, and the drilling spindle 2 pushes the drilling motor 3.

[0026] Screw installation assembly: includes screw-in cylinder 4 and screw-in mechanism 5. A screw clamp 6 is provided at the front end of the screw-in mechanism 5. The screw clamp 6 is rotated by the screw-in mechanism 5. The screw-in mechanism 5 is connected to the screw-in cylinder 4, and the screw-in cylinder 4 drives the screw-in mechanism 5 to push.

[0027] For the above structure, firstly, the lifting mechanism 10 needs to adjust the position of the drilling assembly so that the horizontal height of the drilling assembly matches the drilling position of the aluminum material. Secondly, the drilling spindle 2, in conjunction with the drilling motor 3, performs the drilling operation on the aluminum material. After the drilling operation is completed, the lifting mechanism 10 aligns the screw mounting assembly with the aluminum material processing position, and then the screwing cylinder 4 drives the screwing mechanism 5 to perform the screwing operation on the aluminum material, thereby completing the synchronous operation of drilling and screwing.

[0028] The specific structural settings and operating procedures for the above structure are as follows:

[0029] The worktable 1 includes a table body 7, a measuring block 8, and a corner positioning block 9. The measuring block 8 and the corner positioning block 9 are connected to a pressure cylinder mounted on the table body 7. The pressure cylinder drives the measuring block 8 and the corner positioning block 9 to fix the position of the workpiece relative to the table body 7. Here, the pressure cylinder, in conjunction with the measuring block 8 and the corner positioning block 9, positions the workpiece to ensure processing safety and accuracy.

[0030] A drilling cylinder 11 is connected to the rear end of the drilling motor 3. The drilling cylinder 11 moves the drilling spindle 2 connected to the drilling motor 3 to push the drilling motor 3 so that the drilling motor 3 can perform drilling operation on the aluminum material.

[0031] The screw clamp 6 is connected to a nail feeder via a hose 12. The nail feeder is a pneumatic pushing device that can push the screw through the hose 12 into the screw clamp 6. The screw clamp 6 is designed to cooperate with the screw. After the screw is pushed into the screw clamp 6 by air pressure, the screw can be effectively confined inside the screw clamp 6 to ensure the stability of subsequent screw installation.

[0032] Both the drilling assembly and the screw mounting assembly are connected to a CNC system, which controls the drilling assembly and the screw mounting assembly.

[0033] The specific processing steps are as follows:

[0034] S1, the operator places the assembled corner bracket profile on the workbench 1, the side of the profile is close to the side positioning block, the sharp corner of the profile is close to the corner positioning block 9, and the pressure cylinder presses the profile to fix it.

[0035] S2, start the motor, the drilling cylinder 11 pushes out the drilling motor 3, and drills the process hole at the position of the corner code thread hole on the side of the profile. After the drilling is completed, the drilling cylinder 11 pulls the drilling motor 3 back to its original position.

[0036] S3, the lifting mechanism 10 is activated, pushing the entire base to the screw tightening position, at which point the screw clamp 6 is aligned with the drilling position;

[0037] S4, the nail feeder delivers the screw through the hose 12. The screw is delivered to the screw chuck 6 through the hose 12. The screw tightening cylinder 4 is activated, pushing out the screw tightening mechanism 5, causing the screw to be rotated by the electric screwdriver and tightened into the threaded hole of the corner bracket, thus connecting and securing the profile to the corner bracket. Afterwards, the screw tightening cylinder 4 pulls the screw tightening mechanism 5 back to its original position, the processing is completed, and the pressure cylinder is released.

[0038] Therefore, the installation of an automated processing equipment for aluminum door and window frames can ensure that drilling and screw installation of aluminum materials do not require manual operation by workers, thereby reducing the process flow. One machine can perform drilling and screw tightening, which greatly improves production efficiency and effectively ensures production quality.

Claims

1. An automated processing equipment for aluminum door and window frames, characterized in that: The system includes a workbench (1), a drilling assembly, and a screw mounting assembly. The drilling assembly and the screw mounting assembly are mounted on a base and positioned on both sides of the workbench (1). A lifting mechanism (10) is connected to the base to adjust the horizontal height of the drilling assembly and the screw mounting assembly relative to the workbench (1). Drilling assembly: It includes a punching spindle (2) and a punching motor (3). The punching spindle (2) is connected to the punching motor (3) and the punching spindle (2) pushes the punching motor (3). Screw mounting assembly: It includes a screw-tightening cylinder (4) and a screw-tightening mechanism (5). A screw clamp (6) is provided at the front end of the screw-tightening mechanism (5). The screw clamp (6) is driven to rotate by the screw-tightening mechanism (5). The screw-tightening mechanism (5) is connected to the screw-tightening cylinder (4). The screw-tightening cylinder (4) drives the screw-tightening mechanism (5) to push.

2. The automated processing equipment for aluminum door and window frames according to claim 1, characterized in that: The workbench (1) includes a table body (7), a measuring block (8), and a corner positioning block (9). The measuring block (8) and the corner positioning block (9) are connected to a pressing cylinder on the table body (7). The pressing cylinder drives the measuring block (8) and the corner positioning block (9) to fix the position of the workpiece relative to the table body (7).

3. The automated processing equipment for aluminum door and window frames according to claim 1 or 2, characterized in that: The punching motor (3) is connected to a punching cylinder (11) at its rear end. The punching cylinder (11) moves the punching spindle (2) connected to the punching motor (3).

4. An automated processing equipment for aluminum door and window frames according to claim 1 or 2, characterized in that: The screw clamp (6) is connected to a nail feeder via a hose (12). The nail feeder is a pneumatic pushing device that can push screws through the hose (12) into the screw clamp (6).

5. The automated processing equipment for aluminum door and window frames according to claim 1, characterized in that: Both the drilling assembly and the screw mounting assembly are connected to a CNC system, which controls the drilling assembly and the screw mounting assembly.

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