Automatic mounting seat
By designing an automated mounting base, employing a combination of ultrasonic cutter and motor for cutting, robotic arm handling, and microprocessor control, the problem of high labor costs in rubber band production is solved, achieving efficient and precise automated production.
Patent Information
- Application Number
- CN202520503176.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-20
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-20
AI Technical Summary
Existing sewing machines require a large number of workers when processing elastic bands, resulting in high labor costs and low economic efficiency.
An automated mounting base was designed, comprising a cutting mechanism, a conveying mechanism, and a receiving component. It employs a cutting method combining an ultrasonic cutter and a motor, and combines a robotic arm and a drive board to achieve automated conveying. The overall control is achieved through a microprocessor and a PID algorithm.
The automated production of rubber band strips has been achieved, reducing labor costs, improving production efficiency and accuracy, reducing burrs and defects, and increasing economic benefits.
Smart Images
Figure CN223834594U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a mounting base for textile processing, and more specifically, it relates to a mounting base for intelligently processing rubber bands. Background Technology
[0002] Elastic bands are a type of textile product commonly used in close-fitting clothing. During production, the raw elastic bands need to be properly processed according to size requirements to meet people's needs for tightness.
[0003] Currently, sewing machines are commonly used to process elastic bands. Each sewing machine requires a corresponding worker, resulting in high labor costs and low economic benefits during mass production. Utility Model Content
[0004] In view of the shortcomings of the existing technology, the purpose of this utility model is to provide an intelligent mounting base for handling rubber bands.
[0005] To achieve the above objectives, this utility model provides the following technical solution: an automated mounting base, comprising a pair of mounting bases, a cutting mechanism between the two mounting bases, a conveying mechanism on the front of the cutting mechanism, the conveying mechanism being used to convey the workpiece processed by the cutting mechanism to the mounting base for further processing, a fixing rod being provided above the base of the mounting base, the fixing rod being used to clamp the workpiece, and a receiving assembly being provided next to the mounting base, the receiving assembly being used to collect the workpiece processed on the mounting base.
[0006] By adopting the above technical solution, the utility model uses a pair of mounting seats, with a cutting mechanism between the mounting seats. The cutting mechanism has an integrated structure of a conveying mechanism on its front. The mounting seats, cutting mechanism, and conveying mechanism work together to achieve automated production. The conveying mechanism first cuts the original rubber band strip, and then transports the cut rubber band strip to the mounting seat for further processing. The mounting seat has a fixing rod for fixing the rubber band strip. Next to the mounting seat, there is a material receiving component for collecting the finished rubber band strip to prevent the finished product from accumulating on the mounting seat.
[0007] The present invention is further configured such that: the handling mechanism includes a robotic arm and a drive plate, the robotic arm has a sliding groove opening and closing structure, and the drive plate is used to drive the robotic arm to move horizontally between two mounting seats.
[0008] By adopting the above technical solution, the conveying mechanism realizes the automated conveying of rubber band strips by providing a robotic arm and a drive plate. The robotic arm opens and closes through a sliding groove opening and closing structure. The drive plate fixed below the robotic arm can move horizontally on the worktable, so that the robotic arm can move the rubber band strips to two mounting seats.
[0009] The present invention is further configured such that the cutting blade of the cutting mechanism is a combination of an ultrasonic cutting blade and a motor.
[0010] By adopting the above technical solution, the cutting mechanism uses a combination of ultrasonic cutting and motor. Compared with conventional pressure cutting, this type of cutting mechanism has higher precision when cutting rubber bands and will not produce more burrs on the rubber bands.
[0011] The present invention is further configured such that: the receiving assembly includes a fixed plate and a receiving rod rotatably connected to the fixed plate; the receiving rod is configured such that: when the mounting base begins processing the workpiece, the receiving rod will automatically rotate to a position that abuts against the mounting base; when the finished product enters the receiving rod, the receiving rod will rotate to a direction away from the mounting base.
[0012] By adopting the above technical solution, the receiving component includes a fixed plate and a receiving rod rotatably connected to the fixed plate. The receiving rod is also intelligently controlled. When the rubber band needs to be sent to the mounting base, the receiving rod faces outward and will not obstruct the conveying mechanism. After processing on the mounting base, the receiving rod will rotate towards the mounting base and push the finished product to the receiving rod.
[0013] The present invention is further configured such that: a chassis is provided below the mounting base, and a control module is provided inside the chassis.
[0014] By adopting the above technical solution, the chassis below the mounting base is used to house automated control equipment and related control modules, thereby realizing the overall automated control of the utility model.
[0015] The present invention is further configured such that: the control module includes a microprocessor and a control circuit, and the microprocessor has a built-in PID algorithm.
[0016] By adopting the above technical solution, the control module includes a microprocessor and a control circuit, which is used for the coordinated control of various parts. The PID algorithm built into the microprocessor is relatively simple to write and easy to implement and debug. Attached Figure Description
[0017] Figure 1 This is a perspective view of an embodiment of the automated mounting base of this utility model;
[0018] Figure 2 A 3D view of the mounting base;
[0019] The attached diagram is labeled as follows: 1. Mounting base; 2. Fixing rod; 3. Robot arm; 4. Drive plate; 5. Fixing plate; 6. Receiving rod; 7. Machine casing. Detailed Implementation
[0020] Reference Figures 1 to 2 The embodiments of the automated mounting base of this utility model are further described below.
[0021] For ease of explanation, spatial relative terms such as “up,” “down,” “left,” and “right” are used in the embodiments to describe the relationship of one element or feature shown in the figures relative to another element or feature. It should be understood that, in addition to the orientations shown in the figures, spatial terms are intended to include different orientations of the device in use or operation. For example, if the device in the figures is inverted, an element described as being “down” of other elements or features would be positioned “up” of those other elements or features. Therefore, the exemplary term “down” can encompass both up and down orientations. The device may be positioned in other ways (rotated 90 degrees or in other orientations), and the spatial relative descriptions used herein will be interpreted accordingly.
[0022] Moreover, relational terms such as “first” and “second” are used merely to distinguish one component from another that has the same name, without necessarily requiring or implying any such actual relationship or order between the components.
[0023] An automated mounting base includes a pair of mounting bases 1, with a cutting mechanism between the two mounting bases 1. A conveying mechanism is located on the front of the cutting mechanism, used to transport the workpiece processed by the cutting mechanism to the mounting base 1 for further processing. A fixing rod 2 is located above the base of each mounting base 1, used to clamp the workpiece. A receiving assembly is also located beside each mounting base 1, used to collect the processed rubber band strips on the mounting base 1. This utility model uses a pair of mounting bases 1, with a cutting mechanism between them. The cutting mechanism has a conveying mechanism on its front. The mounting base 1, cutting mechanism, and conveying mechanism work together to achieve automated production. The conveying mechanism first cuts the original rubber band strip, and then the conveying mechanism transports the cut rubber band strip to the mounting base 1 for further processing. The fixing rod 2 on the mounting base 1 is used to fix the rubber band strip. During processing, the fixing rod 2 is not stationary; it works with the conveying mechanism to roll the rubber band strip on the mounting base 1, thereby using the needle on the mounting base 1 to evenly sew the rubber band strip and tighten it.
[0024] Specifically, the handling mechanism includes a robotic arm 3 and a drive plate 4. The robotic arm 3 has a sliding groove opening and closing structure. The drive plate 4 is used to drive the robotic arm 3 to move horizontally between two mounting seats 1. The cutting mechanism's cutter is a combination of an ultrasonic cutter and a motor. The handling mechanism achieves automated handling of the rubber band by providing the robotic arm 3 and the drive plate 4. The robotic arm 3 opens and closes through the sliding groove opening and closing structure. Each of the two grippers of the robotic arm 3 has a slider fixed below it. The sliders slide in the same horizontal groove. Each slider is fixed to both ends of a pair of hinged sliding rods. By simply moving the hinge joints of the sliding rods back and forth, the two sliders can be moved closer or further apart, thereby controlling the opening and closing of the robotic arm 3. The cutting mechanism's cutter adopts a combination of an ultrasonic cutter and a motor. During cutting, the cutter vibrates under the drive of the motor, which is more precise than conventional cutters. Moreover, the ultrasonic cut is smooth, reliable, and accurate, without deformation, and is not prone to warping, fraying, pulling, or wrinkling.
[0025] Specifically, the receiving assembly includes a fixed plate 5 and a receiving rod 6 rotatably connected to the fixed plate 5. The receiving rod 6 is configured such that when the mounting base 1 begins processing the workpiece, the receiving rod 6 will automatically rotate to a position that abuts against the mounting base 1. When the finished product enters the receiving rod 6, the receiving rod 6 will rotate to a direction away from the mounting base 1. All of the above functions of the receiving rod 6 are realized through intelligent control. When the rubber band needs to be sent to the mounting base 1, the receiving rod 6 faces outward and will not obstruct the conveying mechanism. After processing on the mounting base 1, the receiving rod 6 will rotate towards the mounting base 1 to abut against the mounting base 1, and then the finished product will be pushed towards the receiving rod 6 through the fixed rod 2.
[0026] As a further optimization design, a chassis 7 is provided below the mounting base 1. The chassis 7 houses a control module, which includes a microprocessor and a control circuit. The microprocessor has a built-in PID algorithm. By setting the chassis 7 below the mounting base 1, automated control equipment and related control modules can be placed, realizing the overall automated control of this utility model. The control module includes a microprocessor and a control circuit. The mounting base 1, conveying mechanism, cutting mechanism, and receiving assembly mentioned above are all controlled by the microprocessor of the control module. The PID algorithm built into the microprocessor is a common control algorithm. It is relatively simple to write and easy to implement and debug. The controller of this algorithm can automatically adjust the control parameters according to the actual feedback signal and the set value.
[0027] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any ordinary changes and substitutions made by those skilled in the art within the scope of the technical solution of the present utility model should be included within the protection scope of the present utility model.
Claims
1. An automated mounting base (1), characterized in that, It includes a pair of mounting bases (1), a cutting mechanism is provided between the two mounting bases (1), a conveying mechanism is provided on the front of the cutting mechanism, the conveying mechanism is used to convey the workpiece processed by the cutting mechanism to the mounting base (1) for further processing, a fixing rod (2) is provided above the base of the mounting base (1), the fixing rod (2) is used to clamp the workpiece, and a material receiving assembly is also provided next to the mounting base (1), the material receiving assembly is used to collect the workpiece processed on the mounting base (1).
2. The automated mounting base (1) according to claim 1, characterized in that, The handling mechanism includes a robotic arm (3) and a drive plate (4). The robotic arm (3) has a sliding groove opening and closing structure, and the drive plate (4) is used to drive the robotic arm (3) to move horizontally between two mounting seats (1).
3. The automated mounting base (1) according to claim 1, characterized in that, The cutting mechanism uses a combination of an ultrasonic cutter and a motor.
4. The automated mounting base (1) according to claim 1, characterized in that, The receiving assembly includes a fixed plate (5) and a receiving rod (6) rotatably connected to the fixed plate (5). The receiving rod (6) is configured such that when the mounting base (1) begins processing the workpiece, the receiving rod (6) will automatically rotate to a position that abuts against the mounting base (1). When the finished product enters the receiving rod (6), the receiving rod (6) will rotate to a position away from the mounting base (1).
5. An automated mounting base (1) according to claim 1, characterized in that, The mounting base (1) is provided with a chassis (7) below it, and the chassis (7) contains a control module.
6. An automated mounting base (1) according to claim 5, characterized in that, The control module includes a microprocessor and a control circuit, and the microprocessor has a built-in PID algorithm.