Bevel beveling machine for suspended ceiling production and processing

By designing a beveling machine with adjustable cutting angle and easy blade replacement, the problem of poor adaptability of existing beveling machines has been solved, improving processing efficiency and accuracy, and enhancing the adaptability and flexibility of the equipment.

CN223834807UActive Publication Date: 2026-01-27FOSHAN GUANGZHI MAGNESIUM ALUMINUM CO LTD
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Patent Information

Application Number
CN202423288212.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2026-01-27
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing beveling machines have difficulty adjusting the blade angle, poor adaptability, and cumbersome equipment replacement, which affects processing efficiency and accuracy.

Method used

A beveling machine with an adjustable cutting assembly was designed. The cutting angle can be quickly adjusted by a motor-driven synchronous pulley and belt drive. The blade can be easily replaced by a bolt and nut structure. The material is fixed by an electric push rod and a cylinder, which improves the cutting stability and accuracy.

Benefits of technology

It enables rapid adjustment of the cutting angle, adapts to materials of different shapes and sizes, reduces equipment replacement, improves processing quality and efficiency, and enhances equipment adaptability and flexibility.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of suspended ceiling production and processing, and particularly relates to a beveling machine for suspended ceiling production and processing, which comprises a bottom plate, a support is fixedly connected to the top of the bottom plate, the support is arranged at the position close to the end of the bottom plate, two supporting seats are fixedly connected to the side wall of the support, the two supporting seats are symmetrically arranged, and the two supporting seats are arranged on the bottom plate. A first rotating shaft is rotatably connected to the interior of the supporting seat, a fixing ring is fixedly connected to the end of the first rotating shaft, a cutting assembly is fixedly connected to the interior of the fixing ring, a first synchronous wheel is fixedly connected to the end of the first rotating shaft, and a belt is rotatably connected to the middle of the first synchronous wheel. The inclined angle of the cutting assembly can be rapidly adjusted, by adjusting the inclined angle of the cutting assembly, different machining requirements can be met, the quality and performance of products are effectively improved, the device can also adapt to materials of different shapes and sizes, the situation of replacing the device is reduced, and therefore the adaptability and flexibility of the device are improved.
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Description

Technical Field

[0001] This utility model belongs to the field of ceiling production and processing technology, specifically a beveling machine for ceiling production and processing. Background Technology

[0002] Suspended ceilings are a common decorative technique in interior design. By installing a layer of decorative materials, such as plasterboard, wood panels, or metal panels, on the ceiling, pipes, air conditioning equipment, and other fixtures can be concealed. At the same time, they also beautify the space and enhance its sense of depth. Due to their aesthetic appeal, ease of installation and maintenance, suspended ceilings are widely used in the decoration projects of commercial buildings, hospitals, schools, and residences.

[0003] To achieve the desired visual effect and meet installation requirements, ceiling materials often require edge treatment during the production and processing stage. This treatment involves using a beveling machine to cut the ceiling materials at an angle, allowing the two materials at the corner to fit together perfectly, thus making the corner more aesthetically pleasing.

[0004] Existing beveling machines are difficult to use because the blade angle is difficult to adjust. When cutting materials, the equipment needs to be changed according to the cutting requirements, which is a troublesome process. They are also difficult to adapt to materials of different shapes and sizes, and have poor adaptability.

[0005] Therefore, this utility model provides a beveling machine for ceiling production and processing. Utility Model Content

[0006] In order to overcome the shortcomings of the prior art, at least one technical problem raised in the background art is solved.

[0007] The technical solution adopted by this utility model to solve its technical problem is as follows: A beveling machine for ceiling production and processing, comprising a base plate, a bracket fixedly connected to the top of the base plate, the bracket being positioned near the end of the base plate, two support seats fixedly connected to the side wall of the bracket, the two support seats being symmetrically arranged, a first rotating shaft rotatably connected inside the support seats, a fixing ring fixedly connected to the end of the first rotating shaft, a cutting component fixedly connected inside the fixing ring, a first synchronous pulley fixedly connected to the end of the first rotating shaft, a belt rotatably connected to the middle of the first synchronous pulley, a second synchronous pulley rotatably connected inside the belt, a first motor fixedly connected to the end of the second synchronous pulley, a moving component fixedly connected to the top of the base plate, the moving component being positioned in the middle of the base plate, and a fixing component fixedly connected to the moving component. Through the above structure, the tilt angle of the cutting component can be quickly adjusted. By adjusting the tilt angle of the cutting component, different processing requirements can be met, effectively improving the quality and performance of the product.

[0008] Preferably, the cutting assembly includes a second motor, the output end of which is fixedly connected to a second rotating shaft. A connecting ring is fixedly connected to the middle of the second rotating shaft, and a blade is slidably connected to the middle of the second rotating shaft. The blade contacts the side wall of the connecting ring. A baffle is provided on the side wall of the blade, and multiple bolts are slidably connected inside the baffle. The bolts are distributed in a circumferential array and penetrate the interior of the blade and the connecting ring. A nut is threaded into the middle of the bolt and contacts the side wall of the connecting ring. With the above structure, the blade can be quickly disassembled and replaced, reducing equipment downtime and effectively improving work efficiency.

[0009] Preferably, the moving assembly includes a horizontal plate, with two connecting rods fixedly connected inside the horizontal plate. The two connecting rods are symmetrically arranged, and a slider is slidably connected to the middle of the connecting rod. A placement plate is fixedly connected to the top of the slider, and four first electric push rods are fixedly connected to the bottom of the horizontal plate. The four first electric push rods are symmetrically arranged and fixed to the top of the base plate. Through the above structure, the stability of the material cutting process is effectively improved, the situation of workers holding materials for cutting is reduced, the safety of operation is improved, and the cutting efficiency is also improved.

[0010] Preferably, the fixing component includes a support plate, which is fixed to the top of the placement plate. A cylinder is fixed to the top of the support plate, and a pressure plate is fixed to the output end of the cylinder. With the above structure, the material can be effectively fixed, reducing the material displacement during the cutting process, thereby effectively improving the cutting accuracy.

[0011] Preferably, a second electric push rod is fixedly connected to the top of the base plate. The second electric push rod is located near the end of the placement plate, and a straightening plate is fixedly connected to the top of the second electric push rod. Through the above structure, the position of the material can be effectively straightened, keeping the position of the material to be cut at the same horizontal line as the blade, thus effectively improving the cutting accuracy.

[0012] Preferably, a protective pad is fixed to the bottom of the pressure plate. The protective pad is made of rubber. Through the above structure, the protective pad can increase the friction between the pressure plate and the material, effectively improving the fixing effect of the pressure plate on the material.

[0013] Preferably, a handle is fixed to the side wall of the support plate, and the outer material of the handle is sponge. Through the above structure, a force point can be provided for the user to push the placement plate to move. The outer material of the handle is sponge, which makes it more comfortable for the user to hold.

[0014] Compared with related technologies, the beveling machine for ceiling production and processing provided by this utility model has the following beneficial effects:

[0015] 1. By setting a first motor to drive the first synchronous pulley to rotate, the first synchronous pulley, together with the belt and the second synchronous pulley, transmits power to the first rotating shaft. The rotation of the first rotating shaft drives the cutting assembly to rotate. This structure can quickly adjust the tilt angle of the cutting assembly. By adjusting the tilt angle of the cutting assembly, different processing requirements can be met, effectively improving the quality and performance of the product. It can also adapt to materials of different shapes and sizes, reducing the need to change equipment, thereby improving the adaptability and flexibility of the equipment.

[0016] 2. By setting a second motor to drive the blade to rotate and cut, and using bolts, nuts, connecting rings, and baffles to fix the blade, the blade can be quickly disassembled and replaced, reducing equipment downtime and effectively improving work efficiency. At the same time, the detachable blade makes the maintenance and cleaning of the equipment easier, and users can easily disassemble the blade for cleaning or maintenance. Attached Figure Description

[0017] Figure 1 This is a perspective view of the present invention;

[0018] Figure 2 This is a cross-sectional view of the bracket in this utility model;

[0019] Figure 3 This is a schematic diagram of the blade structure in this utility model;

[0020] Figure 4 This is a cross-sectional view of the horizontal plate in this utility model.

[0021] The following components are labeled in the diagram: 1. Base plate; 11. Bracket; 12. Support base; 13. First rotating shaft; 14. Fixing ring; 15. First synchronous pulley; 16. Belt; 17. Second synchronous pulley; 18. First motor; 19. Cutting assembly; 111. Moving assembly; 112. Fixing assembly; 2. Second motor; 21. Second rotating shaft; 22. Connecting ring; 23. Blade; 24. Baffle; 25. Bolt; 26. Nut; 3. Horizontal plate; 31. Connecting rod; 32. Slider; 33. Placement plate; 34. First electric actuator; 4. Support plate; 41. Cylinder; 42. Pressure plate; 5. Second electric actuator; 51. Straightening plate; 6. Protective pad; 7. Handle. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0023] Specific implementation examples are given below.

[0024] like Figure 1 and Figure 2 As shown in the figure, a beveling machine for ceiling production and processing according to an embodiment of the present invention includes a base plate 1. A bracket 11 is fixedly connected to the top of the base plate 1. The bracket 11 is located near the end of the base plate 1. Two support seats 12 are fixedly connected to the side wall of the bracket 11. The two support seats 12 are symmetrically arranged. A first rotating shaft 13 is rotatably connected inside the support seat 12. A fixing ring 14 is fixedly connected to the end of the first rotating shaft 13. A cutting component 19 is fixedly connected inside the fixing ring 14. A first synchronous pulley 15 is fixedly connected to the end of the first rotating shaft 13. A belt 16 is rotatably connected to the middle of the first synchronous pulley 15. The belt 16 has an internal... A second synchronous wheel 17 is rotatably connected, and a first motor 18 is fixedly connected to the end of the second synchronous wheel 17. A moving component 111 is fixedly connected to the top of the base plate 1. The moving component 111 is located in the middle of the base plate 1, and a fixed component 112 is fixedly connected to the moving component 111. With the above structure, the tilt angle of the cutting component 19 can be quickly adjusted. By adjusting the tilt angle of the cutting component 19, different processing requirements can be met, effectively improving the quality and performance of the product. It can also adapt to materials of different shapes and sizes, reducing the need to change equipment, thereby improving the adaptability and flexibility of the equipment.

[0025] like Figure 3 As shown, the cutting assembly 19 includes a second motor 2. The output end of the second motor 2 is fixedly connected to a second rotating shaft 21. A connecting ring 22 is fixedly connected to the middle of the second rotating shaft 21. A blade 23 is slidably connected to the middle of the second rotating shaft 21, and the blade 23 contacts the side wall of the connecting ring 22. A baffle 24 is provided on the side wall of the blade 23. Multiple bolts 25 are slidably connected inside the baffle 24. The bolts 25 are distributed in a circumferential array and penetrate the interior of the blade 23 and the connecting ring 22. A nut 26 is threadedly connected to the middle of the bolt 25, and the nut 26 contacts the side wall of the connecting ring 22. With the above structure, the blade 23 can be quickly disassembled and replaced, reducing equipment downtime and effectively improving work efficiency. At the same time, the detachable blade 23 makes equipment maintenance and cleaning easier, and users can easily disassemble the blade 23 for cleaning or maintenance.

[0026] like Figure 1 and Figure 4As shown, the moving component 111 includes a horizontal plate 3. Two connecting rods 31 are fixedly connected inside the horizontal plate 3. The two connecting rods 31 are symmetrically arranged. A slider 32 is slidably connected to the middle of the connecting rods 31. A placement plate 33 is fixedly connected to the top of the slider 32. Four first electric push rods 34 are fixedly connected to the bottom of the horizontal plate 3. The four first electric push rods 34 are symmetrically arranged and fixed to the top of the base plate 1. Through the above structure, the stability of the material cutting process is effectively improved, the situation of workers holding materials by hand for cutting is reduced, the safety of operation is improved, and the cutting efficiency is also improved.

[0027] like Figure 4 As shown, the fixing assembly 112 includes a support plate 4, which is fixed to the top of the placement plate 33. A cylinder 41 is fixed to the top of the support plate 4, and a pressure plate 42 is fixed to the output end of the cylinder 41. Through the above structure, the material can be effectively fixed, reducing the material deviation during the cutting process, thereby effectively improving the cutting accuracy.

[0028] like Figure 1 and Figure 4 As shown, a second electric push rod 5 is fixedly connected to the top of the base plate 1. The second electric push rod 5 is located near the end of the placement plate 33. A straightening plate 51 is fixedly connected to the top of the second electric push rod 5. Through the above structure, the position of the material can be effectively straightened, keeping the position of the material to be cut on the same horizontal line as the blade 23, which effectively improves the cutting accuracy.

[0029] like Figure 4 As shown, a protective pad 6 is fixed to the bottom of the pressure plate 42. The protective pad 6 is made of rubber. Through the above structure, the protective pad 6 can increase the friction between the pressure plate 42 and the material, effectively improving the fixing effect of the pressure plate 42 on the material.

[0030] like Figure 1 and Figure 4 As shown, a handle 7 is fixed to the side wall of the support plate 4. The outer material of the handle 7 is sponge. Through the above structure, a point of force can be provided for the user to push the placement plate 33 to move. The outer material of the handle 7 is sponge, which will make it more comfortable for the user to hold.

[0031] Working principle:

[0032] During operation, the material to be cut is placed on the moving component 111 and fixed using the fixing component 112. The first motor 18 is started, and its output drives the second synchronous pulley 17 to rotate. Friction is generated between the second synchronous pulley 17 and the belt 16, causing the belt 16 to move. During this movement, the belt 16 is under tension, transmitting power to the first synchronous pulley 15, causing it to rotate. Simultaneously, the rotation of the first synchronous pulley 15 drives the first rotating shaft 13 to rotate. As the first rotating shaft 13 rotates, the angle of the cutting component 19 inside the fixing ring 14 changes. After adjusting to the desired angle, it works in conjunction with the moving component 111 to cut the material. This structure allows for rapid adjustment of the cutting component. The tilt angle of the cutting assembly 19 can be adjusted to meet different processing needs, effectively improving product quality and performance. It can also adapt to materials of different shapes and sizes, reducing the need for equipment changes and thus improving the equipment's adaptability and flexibility. The second motor 2 is started, and its output drives the second rotating shaft 21 to rotate. The rotation of the second rotating shaft 21 drives the blade 23 to rotate, thereby cutting the material. After prolonged use, the blade 23 may wear out and needs to be disassembled and replaced. The rotating nut 26 removes it from the bolt 25, and the sliding bolt 25 removes it from inside the second rotating shaft 21, connecting ring 22, and baffle 24. The baffle is removed simultaneously with the bolt 25. The baffle 24 will also slip off, and the sliding blade 23 will remove it. Then, the new blade 23 is inserted into the second rotating shaft 21. Bolts 25 and nuts 26 are used to fix the connecting ring 22, the new blade 23, and the baffle 24 together. Through the above structure, the blade 23 can be quickly disassembled and replaced, reducing equipment downtime and effectively improving work efficiency. At the same time, the detachable blade 23 makes equipment maintenance and cleaning easier. Users can easily disassemble the blade 23 for cleaning or maintenance. Place the material to be cut on the top of the placement plate 33, activate the first electric push rod 34 to make the material and the blade 23 the same height, push the placement plate 33, and the slider 32 at the bottom of the placement plate 33 will move the placement plate 33 along the direction of the connecting rod 31. The material is moved to complete the cutting process. This structure effectively improves the stability of the material cutting process, reduces the need for workers to hold the material while cutting, improves operational safety, and increases cutting efficiency. If the material may shift during cutting, cylinder 41 is activated. The output end of cylinder 41 drives pressure plate 42 downwards, bringing it into contact with the material and fixing it in place. This structure effectively fixes the material, reducing material shifting during cutting and thus improving cutting accuracy. The second electric push rod 5 is then activated, moving straightening plate 51 to a suitable height, placing the material on top of the placement plate 33.The material is pushed to contact the side wall of the straightening plate 51 and then fixed using the fixing component 112. This structure effectively straightens the material, keeping the cutting position level with the blade 23, thus improving cutting accuracy. However, directly pressing the pressure plate 42 onto the top of the material for fixation may not be ideal. Therefore, a protective pad 6 made of rubber is placed at the bottom of the pressure plate 42. This increases the friction between the pressure plate 42 and the material, effectively improving the fixation effect. Moving the placement plate 33 is somewhat inconvenient. A handle 7 is provided on the side wall of the support plate 4. Holding the handle 7 and pushing the support plate 4 moves the placement plate 33. The outer material of the placement plate 33 is sponge. This structure provides a point of leverage for the user, making it easier to move the placement plate 33. The outer material of the handle 7 is also sponge, making it more comfortable for the user to hold.

[0033] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. A beveling machine for ceiling panel production and processing, characterized in that: Includes a base plate (1), the top of which is fixedly connected to a bracket (11), the bracket (11) being positioned near the end of the base plate (1), and two support seats (12) fixedly connected to the side wall of the bracket (11), the two support seats (12) being symmetrically arranged, a first rotating shaft (13) being rotatably connected inside the support seat (12), a fixing ring (14) being fixedly connected to the end of the first rotating shaft (13), and a cutting assembly (19) being fixedly connected inside the fixing ring (14). A first synchronous pulley (15) is fixedly connected to the end of the shaft (13). A belt (16) is rotatably connected to the middle of the first synchronous pulley (15). A second synchronous pulley (17) is rotatably connected inside the belt (16). A first motor (18) is fixedly connected to the end of the second synchronous pulley (17). A moving component (111) is fixedly connected to the top of the base plate (1). The moving component (111) is located in the middle of the base plate (1). A fixing component (112) is fixedly connected to the moving component (111).

2. The beveling machine for ceiling panel production and processing according to claim 1, characterized in that: The cutting assembly (19) includes a second motor (2), the output end of which is fixedly connected to a second rotating shaft (21). A connecting ring (22) is fixedly connected to the middle of the second rotating shaft (21). A blade (23) is slidably connected to the middle of the second rotating shaft (21), and the blade (23) contacts the side wall of the connecting ring (22). A baffle (24) is provided on the side wall of the blade (23). Multiple bolts (25) are slidably connected inside the baffle (24). The bolts (25) are distributed in a circumferential array. The bolts (25) penetrate the interior of the blade (23) and the connecting ring (22). A nut (26) is threadedly connected to the middle of the bolt (25), and the nut (26) contacts the side wall of the connecting ring (22).

3. The beveling machine for ceiling panel production and processing according to claim 1, characterized in that: The moving component (111) includes a horizontal plate (3), and two connecting rods (31) are fixedly connected inside the horizontal plate (3). The two connecting rods (31) are symmetrically arranged. A slider (32) is slidably connected to the middle of the connecting rod (31). A placement plate (33) is fixedly connected to the top of the slider (32). Four first electric actuators (34) are fixedly connected to the bottom of the horizontal plate (3). The four first electric actuators (34) are symmetrically arranged and fixed to the top of the base plate (1).

4. The beveling machine for ceiling panel production and processing according to claim 1, characterized in that: The fixing assembly (112) includes a support plate (4), which is fixed to the top of the placement plate (33). A cylinder (41) is fixed to the top of the support plate (4), and a pressure plate (42) is fixed to the output end of the cylinder (41).

5. The beveling machine for ceiling panel production and processing according to claim 1, characterized in that: A second electric push rod (5) is fixedly connected to the top of the base plate (1). The second electric push rod (5) is located near the end of the placement plate (33). A straightening plate (51) is fixedly connected to the top of the second electric push rod (5).

6. A beveling machine for ceiling panel production and processing according to claim 4, characterized in that: The bottom of the pressure plate (42) is fixed with a protective pad (6), which is made of rubber.

7. A beveling machine for ceiling panel production and processing according to claim 4, characterized in that: The support plate (4) has a handle (7) fixed to its side wall, and the handle (7) is made of sponge.