Waste gas and waste material recovery device for refractory material production
By designing an automated guide plate flipping and dust collection mechanism, the problems of time-consuming and labor-intensive waste recycling and dust pollution in refractory material production have been solved, achieving efficient and safe waste collection and dust control.
Patent Information
- Application Number
- CN202520063125.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-10
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-10
AI Technical Summary
In the existing refractory material production process, waste recycling devices suffer from time-consuming and labor-intensive manual cleaning, as well as safety risks, while conveyor belt systems increase production costs and maintenance complexity.
A waste recycling device was designed, comprising an operating table, a guide plate, a cleaning mechanism, and a dust collection mechanism. The guide plate is driven to flip by a servo motor and the material head is driven by an electric telescopic rod to achieve automated waste collection, while the dust collection mechanism reduces dust dispersion.
It improved waste collection efficiency, reduced the labor intensity of operators, ensured safety, reduced dust pollution, and lowered production costs.
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Figure CN223834824U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of waste recycling technology, specifically a waste gas and waste material recycling device used in refractory material production. Background Technology
[0002] Refractory materials refer to a class of inorganic non-metallic materials with a refractoriness of not less than 1580℃. They have the characteristics of high temperature resistance, wear resistance, and chemical corrosion resistance. Refractory materials are widely used in various fields of the national economy, such as steel, non-ferrous metals, glass, cement, ceramics, petrochemicals, machinery, boilers, light industry, power, and military industry. They are essential basic materials to ensure the production, operation, and technological development of the above-mentioned industries. They play an irreplaceable and important role in the development of high-temperature industrial production. In the production process of refractory materials, cutting is an indispensable link. However, traditional cutting operations are often accompanied by a large amount of waste. If this waste is not properly handled, it will not only waste resources but may also pollute the environment.
[0003] Most existing waste recycling devices use simple collection methods, such as manual cleaning or transporting waste to a designated location via conveyor belts. However, these methods often have some problems in practical applications. For example, manually cleaning the waste on the cutting table seems to be time-consuming, and manual cleaning during the cutting process is prone to safety risks. Cleaning after cutting may cause waste to accumulate and affect cutting efficiency. Using conveyor belts requires additional power equipment, which increases production costs and maintenance complexity. Utility Model Content
[0004] The purpose of this invention is to provide a waste gas and waste material recovery device for refractory material production, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, this utility model provides the following technical solution:
[0006] A waste gas and waste material recovery device for refractory material production includes:
[0007] The operating table has a hollowed-out groove on its top surface. A cutting blade is installed at the location where the hollowed-out groove is located. A guide plate is rotatably connected to the inner side wall of the hollowed-out groove via a hinge. Two rotating seats are fixedly connected to the bottom surface of the guide plate.
[0008] The cleaning mechanism includes a connecting rod with two circular holes on its top surface. A circular rod is slidably inserted into each of the two circular holes. The top ends of the two circular rods are fixedly connected to the bottom surface of the operating table. A limit block is fixedly connected to the bottom end of each of the two circular rods. Two rotating seats are fixedly connected symmetrically to the side wall of the connecting rod. A rotating rod is rotatably connected inside each of the two rotating seats. The other ends of the two rotating rods are rotatably connected to the inside of the two rotating seats. A foot ring is fixedly connected to the bottom surface of the connecting rod.
[0009] The collection box is located at the bottom of the control panel, corresponding to the position of the hollowed-out slot.
[0010] Furthermore, the bottom surface of the operating table is fixedly connected to a mounting box, a servo motor is fixedly installed inside the mounting box, the motor shaft of the servo motor drives a rotating shaft, and the rotating shaft is fixedly connected to the cutting blade.
[0011] Furthermore, elastic bands are fixedly connected to both ends of the guide plate, and the other ends of the two elastic bands are fixedly connected to the bottom surface of the operating table.
[0012] Furthermore, it also includes a dust collection mechanism, which includes a mounting frame. A fixing block is fixedly connected to the inner top surface of the mounting frame, and a dust collection hood is fixedly connected to the bottom surface of the fixing block. A U-shaped tube is connected to the top surface of the dust collection hood, and a dust collection pipe is connected to the outer wall of the U-shaped tube. The other end of the dust collection pipe is connected to a fan.
[0013] Furthermore, an electric telescopic rod is fixedly connected to the inner top surface of the dust collection hood, and a tamping head is fixedly connected to the output end of the electric telescopic rod.
[0014] Furthermore, the cross-sectional shape of the tamping head is an inverted cone.
[0015] Furthermore, a push-button switch is installed on the inner bottom surface of the ankle ring.
[0016] Compared with the prior art, the beneficial effects of this utility model are:
[0017] 1. By creating a perforated groove on the top surface of the operating table, and connecting a guide plate inside the groove via a hinge, and through the coordinated arrangement of the connecting rod, round rod, rotating seat, rotating rod, foot ring, and guide plate, stepping on the foot ring moves the connecting rod downwards, thereby pulling the guide plate downwards and causing it to flip and unfold. This allows the waste material generated during cutting to fall into the collection box along the inclined guide plate, reducing manual intervention, lowering the labor intensity of operators, ensuring operator safety, and greatly improving waste collection efficiency.
[0018] 2. By installing an electric telescopic rod directly above the guide plate, and fixing a tamping head to the output end of the electric telescopic rod, the electric telescopic rod can be repeatedly extended and retracted after the guide plate is opened, so that the tamping head can hammer longer waste materials and make them enter the collection box. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the overall structure of a waste gas and waste material recovery device for refractory material production according to this utility model;
[0020] Figure 2 This is a front view schematic diagram of a waste gas and waste material recovery device for refractory material production according to this utility model;
[0021] Figure 3 This is a schematic diagram of the unfolded guide plate in this utility model;
[0022] Figure 4 This is a cross-sectional structural diagram of the dust collection mechanism in this utility model.
[0023] In the diagram: 100, operating table; 1001, hollow groove; 110, cutting blade; 120, mounting box; 130, servo motor; 140, guide plate; 141, rotating seat one; 142, elastic band; 200, cleaning mechanism; 210, connecting rod; 220, round rod; 221, limit block; 230, rotating seat two; 240, rotating rod; 250, foot ring; 260, push switch; 300, dust collection mechanism; 310, mounting bracket; 320, fixing block; 330, dust collection hood; 340, U-shaped tube; 341, dust collection pipe; 350, electric telescopic rod; 360, tamping head; 400, collection box. Detailed Implementation
[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0025] Example
[0026] Please see Figures 1-4In this embodiment of the present invention, a waste gas and waste material recovery device for refractory material production includes an operating table 100 and a cleaning mechanism 200. The top surface of the operating table 100 has a perforated groove 1001. A cutting blade 110 is positioned at the location of the perforated groove 1001. A guide plate 140 is rotatably connected to the inner wall of the perforated groove 1001 via a hinge. Two rotating seats 141 are fixedly connected to the bottom surface of the guide plate 140. The cleaning mechanism 200 includes a connecting rod 210. The top surface of the connecting rod 210 has two circular holes. A round rod 220 is slidably inserted into each of the two circular holes. The top ends of the two round rods 220 are fixedly connected to the bottom surface of the operating table 100, and the bottom ends of the two round rods 220 are... Limiting blocks 221 are fixedly connected to each other. Two rotating seats 230 are fixedly connected symmetrically to the side walls of the connecting rod 210. Rotating rods 240 are rotatably connected inside the two rotating seats 230. The other ends of the two rotating rods 240 are rotatably connected to the interior of the two rotating seats 141 respectively. Foot rings 250 are fixedly connected to the bottom surface of the connecting rod 210. A collection box 400 is set at the bottom of the operating table 100. The position of the collection box 400 corresponds to the position of the hollow groove 1001. An installation box 120 is fixedly connected to the bottom surface of the operating table 100. A servo motor 130 is installed and fixed inside the installation box 120. The motor shaft of the servo motor 130 drives a rotating shaft. The rotating shaft is fixedly connected to the cutting blade 110.
[0027] Specifically, the bottom surface of the operating table 100 is symmetrically and fixedly connected with four support legs. The guide plate 140 and the hollow groove 1001 are equipped with torsion springs at their rotation positions. When refractory material is placed on the surface of the operating table 100, the servo motor 130 is started to push the refractory material forward, causing the cutting blade 110 to cut the edge of the refractory material. The waste generated during the cutting process accumulates on the top surface of the guide plate 140. When the foot ring 250 is stepped on, the foot ring 250 drives the connecting rod 210 to move vertically downward along the outer wall of the round rod 220, causing the rotating rod 240 to pull the guide plate 140, causing the guide plate 140 to flip downward, so that the waste on the top surface of the guide plate 140 falls into the collection box 400 for collection. After the foot ring 250 is released, the guide plate 140 flips upward and returns to its original position under the action of the torsion spring.
[0028] like Figure 2 and Figure 4As shown, in this embodiment, a dust collection mechanism 300 is also included. The dust collection mechanism 300 includes a mounting frame 310. A fixing block 320 is fixedly connected to the inner top surface of the mounting frame 310. A dust collection hood 330 is fixedly connected to the bottom surface of the fixing block 320. A U-shaped tube 340 is connected to the top surface of the dust collection hood 330. A dust collection pipe 341 is connected to the outer wall of the U-shaped tube 340. The other end of the dust collection pipe 341 is connected to a fan. An electric telescopic rod 350 is fixedly connected to the inner top surface of the dust collection hood 330. A tamping head 360 is fixedly connected to the output end of the electric telescopic rod 350. The cross-sectional shape of the tamping head 360 is an inverted cone.
[0029] In this embodiment, dust and debris are easily generated during the cutting process. The dust hood 330 is set directly above the guide plate 140. When cutting, the fan is turned on so that the dust is sucked away along the U-shaped pipe 340 and the dust suction pipe 341, reducing dust dispersion. During the cutting process, when there is waste material that is longer than the length of the hollow groove 1001, opening the guide plate 140 does not allow the waste material to fall into the collection box 400 naturally. At this time, the electric telescopic rod 350 can be controlled to repeatedly extend and retract, so that the inverted cone-shaped tamping head 360 hammers the waste material, causing it to fall into the collection box 400 along the guide plate 140.
[0030] like Figure 3 As shown, in this embodiment, elastic bands 142 are fixedly connected to both ends of the guide plate 140, and the other ends of the two elastic bands 142 are fixedly connected to the bottom surface of the operating table 100. A push switch 260 is installed on the inner bottom surface of the foot ring 250.
[0031] In practice, elastic bands 142 are provided on both ends of the guide plate 140. When the guide plate 140 is flipped downward, the elastic bands 142 stretch and unfold, blocking the two sides of the guide plate 140, so that the waste can slide more accurately into the collection box 400. A push switch 260 is installed on the inner bottom surface of the foot ring 250. By stepping on the push switch 260, the electric telescopic rod 350 can be repeatedly extended and retracted while the guide plate 140 is opened, driving the tamping head 360 to push the material.
[0032] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.
[0033] Furthermore, it should be understood that although this specification describes embodiments, not every embodiment contains only one independent technical solution. This narrative style is merely for clarity. Those skilled in the art should consider the specification as a whole, and the technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
Claims
1. A waste gas and waste material recovery device for refractory material production, characterized in that, include: The operating table (100) has a hollow groove (1001) on its top surface. A cutting blade (110) is provided at the position where the hollow groove (1001) is provided on the operating table (100). A guide plate (140) is rotatably connected to the inner wall of the hollow groove (1001) by a hinge. Two rotating seats (141) are fixedly connected to the bottom surface of the guide plate (140). Cleaning mechanism (200) includes a connecting rod (210). The top surface of the connecting rod (210) has two round holes. A round rod (220) is slidably inserted into each of the two round holes. The top ends of the two round rods (220) are fixedly connected to the bottom surface of the operating table (100). The bottom ends of the two round rods (220) are fixedly connected to a limit block (221). The side walls of the connecting rod (210) are symmetrically fixedly connected to two rotating seats (230). A rotating rod (240) is rotatably connected inside each of the two rotating seats (230). The other ends of the two rotating rods (240) are rotatably connected to the inside of the two rotating seats (141). A foot ring (250) is fixedly connected to the bottom surface of the connecting rod (210). The collection box (400) is located at the bottom of the operating table (100), corresponding to the position of the hollow groove (1001).
2. The waste gas and waste material recovery device for refractory material production according to claim 1, characterized in that, The bottom surface of the operating table (100) is fixedly connected to the mounting box (120), and the mounting box (120) is fixedly installed inside the servo motor (130). The motor shaft of the servo motor (130) drives a rotating shaft, and the rotating shaft is fixedly connected to the cutting blade (110).
3. The waste gas and waste material recovery device for refractory material production according to claim 1, characterized in that, Both ends of the guide plate (140) are fixedly connected with elastic bands (142), and the other ends of the two elastic bands (142) are fixedly connected to the bottom surface of the operating table (100).
4. The waste gas and waste material recovery device for refractory material production according to claim 1, characterized in that, It also includes a dust collection mechanism (300), which includes a mounting bracket (310). A fixing block (320) is fixedly connected to the inner top surface of the mounting bracket (310). A dust collection hood (330) is fixedly connected to the bottom surface of the fixing block (320). A U-shaped tube (340) is connected to the top surface of the dust collection hood (330). A dust collection pipe (341) is connected to the outer wall of the U-shaped tube (340). The other end of the dust collection pipe (341) is connected to a fan.
5. The waste gas and waste material recovery device for refractory material production according to claim 4, characterized in that, An electric telescopic rod (350) is fixedly connected to the inner top surface of the dust hood (330), and a tamping head (360) is fixedly connected to the output end of the electric telescopic rod (350).
6. The waste gas and waste material recovery device for refractory material production according to claim 5, characterized in that, The cross-sectional shape of the tamping head (360) is an inverted cone.
7. The waste gas and waste material recovery device for refractory material production according to claim 1, characterized in that, A push-button switch (260) is installed on the inner bottom surface of the ankle ring (250).