Infrared heating transparent plate preforming equipment
By adjusting the distance between the infrared heater and the transparent plate and using a positioning mechanism in the infrared heating transparent plate preforming equipment, the problem of uneven heating in the prior art has been solved, achieving precise heating and positioning of the transparent plate and improving the processing quality.
Patent Information
- Application Number
- CN202520182988.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-06
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-06
AI Technical Summary
In the existing technology, the radiation intensity between the infrared heater and the transparent plate is not easy to adjust, which leads to problems such as the transparent plate not reaching the softening point or being over-softened during the heating and preforming process, affecting the processing quality.
An infrared heating transparent plate preforming equipment is used. The moving plate and infrared heater are moved by an electric push rod. The first and second heat insulation covers are used to reduce heat loss, and the heating speed is controlled by adjusting the distance between the heater and the transparent plate. At the same time, hydraulic cylinders and positioning mechanisms are used to prevent the transparent plate from shifting, ensuring accurate heating and positioning.
It achieves precise control over the heating rate of the transparent sheet, avoiding uneven softening and improving the processing quality of the transparent sheet.
Smart Images

Figure CN223835020U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of transparent plate processing technology, and in particular to an infrared heating transparent plate preforming equipment. Background Technology
[0002] Transparent sheets are a type of sheet material with high transparency, allowing most visible light to pass through, so that people can clearly see objects on the other side of the sheet. During processing, transparent sheets need to be pre-formed by heating.
[0003] In the existing technology, when pre-forming transparent plates by heating, according to the basic principle of infrared radiation, the radiation intensity is inversely proportional to the square of the distance. Different thicknesses and materials of transparent plates require different amounts of radiant heat. However, the radiation intensity between the infrared heater and the transparent plate is not easy to adjust, which may result in the transparent plate not reaching the softening point or being over-softened, thus affecting the quality of the transparent plate processing. Utility Model Content
[0004] The purpose of this invention is to solve the problem in the prior art that the radiation intensity between the infrared heater and the transparent plate is not easy to adjust, resulting in the transparent plate not reaching the softening point or being over-softened. Therefore, an infrared heating transparent plate preforming device is proposed.
[0005] To achieve the above objectives, the present invention adopts the following technical solution: an infrared heating transparent plate preforming device, comprising a processing frame, a positioning mechanism installed on the top side of the processing frame, a heating mechanism installed on the bottom side of the processing frame, the heating mechanism comprising an electric push rod, one end of the electric push rod being fixedly connected to one side of the processing frame, the other end of the electric push rod being fixedly connected to a moving plate, one side of the moving plate being fixedly connected to a connecting rod, one end of the connecting rod being fixedly connected to a first heat insulation cover, an infrared heater being fixedly connected inside the first heat insulation cover, a second heat insulation cover being slidably sleeved on the inner side of the first heat insulation cover, one end of the second heat insulation cover being fixedly connected to one side of the processing frame, and a forming lower mold being fixedly connected to the other side of the processing frame.
[0006] Preferably, a support plate is fixedly connected to one side of the processing frame, and the middle part of the support plate is fixedly connected to the outside of the electric push rod.
[0007] Preferably, the heating mechanism is slidably connected to the four corners with first guide rods, one end of each of the four first guide rods is fixedly connected to one side of the processing frame, and the other end of each of the four first guide rods is fixedly connected to one side of the support plate.
[0008] Preferably, the positioning mechanism includes a fixed plate, the outer side of which is fixedly connected to the inner side of the processing frame, a hydraulic cylinder is fixedly connected to the top side of the fixed plate, and an upper pressure mold is fixedly connected to one end of the hydraulic cylinder through one side of the fixed plate.
[0009] Preferably, the four corners of the fixed plate are fixedly connected with second guide rods, one end of each of the four second guide rods is fixedly connected to one side of the four corners of the processing frame, and the outside of the four second guide rods is slidably connected to the four corners of the upper mold.
[0010] Preferably, a telescopic rod is fixedly connected to one side of the upper mold, a positioning strip is fixedly connected to one end of the telescopic rod, a positioning groove is provided on one side of the lower mold, and the outside of the positioning strip fits into the positioning groove.
[0011] Preferably, a compression spring is sleeved on the outside of the telescopic rod, and the compression spring is disposed between the upper pressure mold and the positioning strip.
[0012] Compared with the prior art, the advantages and positive effects of this utility model are as follows:
[0013] 1. In this utility model, the transparent plate is first placed on the lower forming mold. The moving plate is moved by the operation of the electric push rod, which in turn moves the connecting rod and the infrared heater. The first and second heat insulation covers are both made of heat insulation material, which can reduce the loss of heat from the infrared heater. By adjusting the position of the infrared heater, the distance between the infrared heater and the transparent plate can be adjusted. By adjusting the distance, the heating speed of the transparent plate can be precisely controlled so that it reaches the required forming temperature.
[0014] 2. In this utility model, the upper die is moved by the operation of the hydraulic cylinder, the positioning strip contacts and inserts into the positioning groove, the telescopic rod retracts, the compression spring is compressed, and the upper die moves to extrude and preform the transparent plate placed on the second guide rod. This facilitates the positioning of the extrusion between the upper die and the lower die, and prevents the displacement from affecting the preforming effect of the transparent plate. Attached Figure Description
[0015] Figure 1 This utility model provides a three-dimensional structural schematic diagram of an infrared heating transparent plate preforming device;
[0016] Figure 2 This utility model provides a schematic diagram of the connection structure of the heating mechanism of an infrared heating transparent plate preforming equipment;
[0017] Figure 3 This utility model provides a schematic diagram of the disassembly structure of the heating mechanism of an infrared heating transparent plate preforming equipment;
[0018] Figure 4This utility model provides a disassembly diagram of the positioning mechanism of an infrared heating transparent plate preforming equipment.
[0019] Legend: 1. Processing frame; 2. Heating mechanism; 21. Electric push rod; 22. Moving plate; 23. First heat preservation cover; 24. Forming lower mold; 25. Support plate; 26. Connecting rod; 27. Infrared heater; 28. Second heat preservation cover; 29. First guide rod; 3. Positioning mechanism; 31. Fixed plate; 32. Hydraulic cylinder; 33. Upper pressure mold; 34. Second guide rod; 35. Positioning groove; 36. Positioning strip; 37. Telescopic rod; 38. Compression spring. Detailed Implementation
[0020] To better understand the above-mentioned objectives, features, and advantages of this utility model, the present utility model will be further described below with reference to the accompanying drawings and embodiments. It should be noted that, unless otherwise specified, the embodiments and features described in these embodiments can be combined with each other.
[0021] Many specific details are set forth in the following description in order to provide a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.
[0022] Example 1: As Figure 1 - Figure 4 As shown, this utility model provides an infrared heating transparent plate preforming equipment, including a processing frame 1. A positioning mechanism 3 is installed on the top side of the processing frame 1, and a heating mechanism 2 is installed on the bottom side of the processing frame 1. The heating mechanism 2 includes an electric push rod 21, one end of which is fixedly connected to one side of the processing frame 1, and the other end of which is fixedly connected to a moving plate 22. A connecting rod 26 is fixedly connected to one side of the moving plate 22, and one end of the connecting rod 26 is fixedly connected to a first heat insulation cover 23. An infrared heater 2 is fixedly connected inside the first heat insulation cover 23. 7. A second insulation cover 28 is slidably sleeved on the inner side of the first insulation cover 23. One end of the second insulation cover 28 is fixedly connected to one side of the processing frame 1, and a forming lower mold 24 is fixedly connected to the other side of the processing frame 1. A support plate 25 is fixedly connected to one side of the processing frame 1, and the middle part of the support plate 25 is fixedly connected to the outside of the electric push rod 21. First guide rods 29 are slidably connected to the four corners of the heating mechanism 2. One end of the four first guide rods 29 is fixedly connected to one side of the processing frame 1, and the other end of the four first guide rods 29 is fixedly connected to one side of the support plate 25.
[0023] First, the transparent plate is placed on the lower forming mold 24. The electric push rod 21 drives the moving plate 22 to move. The moving plate 22 slides outside the first guide rod 29. The fixed moving plate 22 moves linearly. The movement of the moving plate 22 drives the connecting rod 26 and the infrared heater 27 to move in sequence. During the movement of the infrared heater 27, the first heat insulation cover 23 slides outside the second heat insulation cover 28, keeping the cavity between the first heat insulation cover 23 and the second heat insulation cover 28 isolated from the outside. At the same time, the first heat insulation cover 23 and the second heat insulation cover 28 are both made of heat insulation material, which can reduce the loss of heat from the infrared heater 27. By adjusting the position of the infrared heater 27, the distance between the infrared heater 27 and the transparent plate can be adjusted. By adjusting the distance, the heating speed of the transparent plate can be precisely controlled to reach the required forming temperature.
[0024] Example 2: Figure 1 and Figure 4 As shown, the positioning mechanism 3 includes a fixed plate 31, the outer side of which is fixedly connected to the inner side of the processing frame 1. A hydraulic cylinder 32 is fixedly connected to the top side of the fixed plate 31. One end of the hydraulic cylinder 32 passes through one side of the fixed plate 31 and is fixedly connected to an upper pressure mold 33. Second guide rods 34 are fixedly connected to the four corners of the fixed plate 31. One end of each of the four second guide rods 34 is fixedly connected to one side of the processing frame 1 at the four corners. The outer sides of the four second guide rods 34 are slidably connected to the four corners of the upper pressure mold 33. A telescopic rod 37 is fixedly connected to one side of the upper pressure mold 33. A positioning strip 36 is fixedly connected to one end of the telescopic rod 37. A positioning groove 35 is provided on one side of the forming lower mold 24. The outer side of the positioning strip 36 fits into the positioning groove 35. A compression spring 38 is sleeved on the outer side of the telescopic rod 37. The compression spring 38 is disposed between the upper pressure mold 33 and the positioning strip 36.
[0025] After the transparent plate is heated, the upper die 33 is moved by the operation of the hydraulic cylinder 32. The upper die 33 slides outside the second guide rod 34 and is fixed to make linear motion. During the movement of the upper die 33, the positioning strip 36 first contacts and inserts into the positioning groove 35. The telescopic rod 37 retracts and the compression spring 38 is compressed. The upper die 33 moves to extrude and preform the transparent plate placed on the second guide rod 34. This facilitates the positioning of the extrusion between the upper die 33 and the lower die 24 and prevents displacement from affecting the preforming effect of the transparent plate.
[0026] The method of use and working principle of this device: First, the transparent plate is placed on the lower forming mold 24. The electric push rod 21 drives the moving plate 22 to move, which in turn drives the connecting rod 26 and the infrared heater 27 to move. During the movement of the infrared heater 27, the first heat insulation cover 23 slides outside the second heat insulation cover 28, keeping the cavity between the first heat insulation cover 23 and the second heat insulation cover 28 isolated from the outside. By adjusting the position of the infrared heater 27, the distance between the infrared heater 27 and the transparent plate is adjusted to heat the transparent plate. Then, the hydraulic cylinder 32 drives the upper pressing mold 33 to move. The positioning strip 36 contacts and inserts into the positioning groove 35. The telescopic rod 37 retracts, the compression spring 38 compresses, and the upper pressing mold 33 moves to extrude and pre-form the transparent plate placed on the second guide rod 34.
[0027] The above description is merely a preferred embodiment of the present utility model and is not intended to limit the present utility model in any other way. Any person skilled in the art may make changes or modifications to the above-disclosed technical content to create equivalent embodiments for application in other fields. However, any simple modifications, equivalent changes, and modifications made to the above embodiments based on the technical essence of the present utility model without departing from the technical solution of the present utility model shall still fall within the protection scope of the technical solution of the present utility model.
Claims
1. An infrared heating transparent plate preforming device, comprising a processing frame (1), characterized in that: A positioning mechanism (3) is installed on the top side of the processing frame (1), and a heating mechanism (2) is installed on the bottom side of the processing frame (1). The heating mechanism (2) includes an electric push rod (21). One end of the electric push rod (21) is fixedly connected to one side of the processing frame (1), and the other end of the electric push rod (21) is fixedly connected to a moving plate (22). One side of the moving plate (22) is fixedly connected to a connecting rod (26). One end of the connecting rod (26) is fixedly connected to a first heat insulation cover (23). An infrared heater (27) is fixedly connected inside the first heat insulation cover (23). A second heat insulation cover (28) is slidably sleeved on the inner side of the first heat insulation cover (23). One end of the second heat insulation cover (28) is fixedly connected to one side of the processing frame (1), and the other side of the processing frame (1) is fixedly connected to a forming lower mold (24).
2. The infrared heating transparent plate preforming equipment according to claim 1, characterized in that: A support plate (25) is fixedly connected to one side of the processing frame (1), and the middle part of the support plate (25) is fixedly connected to the outside of the electric push rod (21).
3. The infrared heating transparent plate preforming equipment according to claim 1, characterized in that: The heating mechanism (2) has four corners slidably connected with first guide rods (29). One end of each of the four first guide rods (29) is fixedly connected to one side of the processing frame (1), and the other end of each of the four first guide rods (29) is fixedly connected to one side of the support plate (25).
4. The infrared heating transparent plate preforming equipment according to claim 1, characterized in that: The positioning mechanism (3) includes a fixing plate (31), the outer side of the fixing plate (31) is fixedly connected to the inner side of the processing frame (1), a hydraulic cylinder (32) is fixedly connected to the top side of the fixing plate (31), and an upper pressure mold (33) is fixedly connected to one end of the hydraulic cylinder (32) through the side of the fixing plate (31).
5. The infrared heating transparent plate preforming equipment according to claim 4, characterized in that: The four corners of the fixed plate (31) are fixedly connected with second guide rods (34), one end of each of the four second guide rods (34) is fixedly connected to the four corners of one side of the processing frame (1), and the outside of the four second guide rods (34) is slidably connected to the four corners of the upper mold (33).
6. The infrared heating transparent plate preforming equipment according to claim 4, characterized in that: A telescopic rod (37) is fixedly connected to one side of the upper mold (33), and a positioning strip (36) is fixedly connected to one end of the telescopic rod (37). A positioning groove (35) is provided on one side of the lower mold (24), and the outside of the positioning strip (36) fits with the positioning groove (35).
7. The infrared heating transparent plate preforming equipment according to claim 6, characterized in that: A compression spring (38) is sleeved on the outside of the telescopic rod (37), and the compression spring (38) is disposed between the upper pressure mold (33) and the positioning strip (36).