Automatic motor testing and labeling all-in-one machine

Abstract

The utility model discloses an automatic all-in-one machine for testing and labeling a motor, which can realize the automatic testing and labeling operation of the motor by integrating a motor testing assembly and a motor feature table mechanism on a rack, effectively ensure the testing efficiency and the labeling quality, simultaneously enable the structure to be more compact, reduce the required occupied area and reduce the production cost.

Description

[Technical Field]

[0001] This utility model relates to an automated integrated machine for motor testing and labeling. [Background Technology]

[0002] Electric motors are widely used electrical drive devices, found in various electrical appliances and household goods. However, with continuous economic development, motor production capacity and quality have become bottlenecks restricting the electrical appliance industry. Traditional motor manufacturing, particularly in steps such as testing and labeling, still heavily relies on manual operation or decentralized equipment, resulting in the following significant technical bottlenecks:

[0003] 1. Manual testing is inefficient.

[0004] 2. It is difficult to guarantee the consistency of labeling quality.

[0005] 3. Long production and processing cycle.

[0006] Therefore, this utility model was developed to address the aforementioned problems. [Utility Model Content]

[0007] The purpose of this utility model is to overcome the shortcomings of the prior art and provide an automated integrated machine for motor testing and labeling. By integrating the motor testing components and the motor labeling mechanism onto a single frame, automated testing and labeling of motors can be achieved, effectively ensuring testing efficiency and labeling quality.

[0008] This utility model is achieved through the following technical solution:

[0009] An automated integrated machine for motor testing and labeling includes a frame, on which a motor input station, a motor testing station, a motor labeling station and a motor output station are arranged sequentially along the motor conveying direction;

[0010] The motor input station is equipped with a motor input mechanism 1 for inputting a clamping fixture 100 on which a motor 200 is clamped;

[0011] The motor testing station is equipped with a conveying track assembly 2 for receiving the mounting fixture 100 from the motor input mechanism 1, a power supply testing assembly 3 for electrically connecting to the fixture power supply port 110 of the mounting fixture 100, and a motor testing assembly 4 for moving synchronously with the output shaft of the motor 200 on the mounting fixture 100.

[0012] The motor labeling station is equipped with a motor labeling mechanism 5 for labeling the motors 200 on the conveyor rail assembly 2;

[0013] The motor output station is equipped with a motor output mechanism 6 for outputting motors 200 that have completed testing and labeling.

[0014] As described above, in an automated integrated machine for motor testing and labeling, the conveyor track assembly 2 is located between the motor input mechanism 1 and the motor output mechanism 6, the motor testing assembly 4 and the motor labeling mechanism 5 are located on the same side of the conveyor track assembly 2, and the power supply testing assembly 3 is installed on the conveyor track assembly 2; the motor testing station is also provided with a track drive assembly for driving the conveyor track assembly 2 to move toward the motor testing assembly 4 and the motor labeling mechanism 5.

[0015] As described above, in an automated integrated machine for motor testing and labeling, the motor testing component 4 includes a motor testing lifting plate 42 that is vertically and vertically mounted on a frame and located below the conveyor rail component 2. A test lifting plate drive component 41 is provided between the motor testing lifting plate 42 and the frame to drive the motor testing lifting plate 42 to move accordingly. The motor testing lifting plate 42 is provided with a rotatable motor testing rotating shaft 43. The upper end of the motor testing rotating shaft 43 is provided with a conveyor shaft connecting part for synchronously connecting with the conveyor shaft of the motor 200 on the mounting fixture 100. The lower end of the motor testing rotating shaft 43 is synchronously connected with a test drive wheel 44. The motor testing lifting plate 42 is also provided with a test driven wheel 45. A motor testing counterweight 46 is suspended on the test drive wheel 44 by a flexible connector and wound around the test driven wheel 45.

[0016] As described above, the motor testing and labeling automated integrated machine further includes a motor pressing component 4 which is vertically and vertically mounted on the frame and located above the conveyor rail assembly 2 for pressing the motor 200 on the clamping fixture 100. The motor pressing component includes a pressing lifting plate 48 which is vertically and vertically mounted on the frame and located above the conveyor rail assembly 2. The frame is provided with a pressing lifting plate drive 47 for driving the pressing lifting plate 48 to move accordingly. The drive end of the pressing lifting plate drive 47 is elastically connected to the pressing lifting plate 48.

[0017] As described above, in an automated integrated machine for motor testing and labeling, a locking lifting rod 422 is provided on the motor testing lifting plate 42 and below the test drive wheel 44. This locking rod abuts against the test drive wheel 44 to fix the motor testing rotating shaft 43 relative to the motor testing lifting plate 42. A locking lifting rod drive member 421 is provided between the locking lifting rod 422 and the motor testing lifting plate 42 to drive the locking lifting rod 422 to perform corresponding actions.

[0018] As described above, in an automated integrated machine for motor testing and labeling, the power supply testing component 3 includes a power supply testing slide 32 slidably mounted on the conveyor rail component 2. A power supply testing slide drive 31 is provided between the power supply testing slide 32 and the conveyor rail component 2 to drive the power supply testing slide 32 to perform corresponding actions. The power supply testing slide 32 is provided with a power supply plug rod 33 for electrically connecting to the tooling power supply port 110 of the mounting tooling 100.

[0019] As described above, in an automated integrated machine for motor testing and labeling, the conveying track assembly 2 is provided with a motor clamping assembly 21 for clamping the motor 200 on the mounting fixture 100. The motor clamping assembly 21 includes two motor clamping blocks 212 that can approach each other to clamp the motor. A motor clamping block drive member 211 is provided between the motor clamping blocks 212 and the conveying track assembly 2 for driving the motor clamping blocks 212 to move accordingly.

[0020] As described above, the motor testing and labeling automated integrated machine includes a motor labeling mechanism 5 comprising a label supply component 51 mounted on a frame and a labeling component 52 mounted between the label supply component 51 and the conveying track component 2 for affixing labels from the label supply component 51 to the motor 200 mounted on the conveying track component 2.

[0021] As described above, in an automated integrated machine for motor testing and labeling, the labeling assembly 52 includes a labeling slide seat 522 that can slide along the Y-axis of the frame, and a labeling slide seat drive member 521 for driving the labeling slide seat 522 to move accordingly between the labeling slide seat 522 and the frame; a labeling slide plate 524 that can slide along the X-axis of the frame is provided on the labeling slide seat 522, and a labeling slide plate drive member 523 for driving the labeling slide plate 524 to move accordingly between the labeling slide plate 524 and the labeling slide seat 522; a labeling lifting plate 526 that can slide along the Z-axis of the frame is provided on the labeling slide plate 524, and a labeling lifting plate drive member 525 for driving the labeling lifting plate 526 to move accordingly between the labeling lifting plate 526 and the labeling slide plate 524; and a label suction cup 527 for picking up labels from the label supply assembly 51 is provided on the label lifting plate 526.

[0022] As described above, in the integrated automatic motor testing and labeling machine, a buffer spring 528 is provided between the labeling lifting plate 526 and the driving end of the labeling lifting plate drive component 525.

[0023] Compared with the prior art, the present invention has the following advantages:

[0024] 1. This utility model integrates the motor testing component and the motor labeling mechanism onto a single frame, enabling automated testing and labeling of motors. This effectively ensures testing efficiency and labeling quality, while also making the structure more compact, reducing the required floor space, and lowering production costs.

[0025] 2. The motor testing component and the motor labeling mechanism are located on the same side of the conveyor rail component, so that the motor testing component and the motor labeling mechanism can perform testing and labeling operations on the motor at the same time, effectively improving work efficiency.

[0026] 3. In order to prevent the motor from moving around during the test and affecting the test results, the motor test assembly also includes a motor pressing assembly that is vertically and vertically mounted on the frame and located above the conveyor rail assembly for pressing the motor on the mounting fixture.

[0027] 4. A buffer spring is provided between the labeling lifting plate and the driving end of the labeling lifting plate drive component, which can play a certain buffering role, avoid the label suction cup from being directly and rigidly contacted with the motor and damaged, extend its service life, and at the same time ensure reliable contact between each set of suction cups and the motor, so that each set of labels is firmly pasted on the motor and ensures labeling quality. [Attached Image Description]

[0028] The specific embodiments of this utility model will be further described in detail below with reference to the accompanying drawings, wherein:

[0029] Figure 1 This is one of the overall structural schematic diagrams of this utility model.

[0030] Figure 2 This is the second schematic diagram of the overall structure of this utility model.

[0031] Figure 3 This is a schematic diagram of the conveying track assembly and the power supply test assembly in this utility model.

[0032] Figure 4 This is one of the structural schematic diagrams of the conveyor track assembly, power supply test assembly, and motor test assembly in this utility model.

[0033] Figure 5 This is the second structural schematic diagram of the conveyor track assembly, power supply test assembly, and motor test assembly in this utility model.

[0034] Figure 6 This is a schematic diagram of the motor testing component in this utility model.

[0035] Figure 7 This is a schematic diagram of the mounting fixture in this utility model.

[0036] Figure 8This is a schematic diagram of the motor input mechanism in this utility model.

[0037] Figure 9 This is a schematic diagram of the structure of the motor pressing assembly in this utility model.

[0038] Figure 10 This is a schematic diagram of the motor clamping assembly in this utility model.

[0039] Figure 11 This is a schematic diagram of the motor labeling mechanism in this utility model.

[0040] Figure 12 This is a schematic diagram of the mounting fixture and motor in this utility model.

Detailed Implementation Methods

[0041] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.

[0042] like Figure 1-12 As shown, this utility model discloses an automated integrated machine for motor testing and labeling, including a frame, on which a motor input station, a motor testing station, a motor labeling station and a motor output station are arranged sequentially along the motor conveying direction;

[0043] The motor input station is equipped with a motor input mechanism 1 for inputting a clamping fixture 100 on which a motor 200 is clamped;

[0044] The motor testing station is equipped with a conveying track assembly 2 for receiving the mounting fixture 100 from the motor input mechanism 1, a power supply testing assembly 3 for electrically connecting to the fixture power supply port 110 of the mounting fixture 100, and a motor testing assembly 4 for moving synchronously with the output shaft of the motor 200 on the mounting fixture 100.

[0045] The motor labeling station is equipped with a motor labeling mechanism 5 for labeling the motors 200 on the conveyor rail assembly 2;

[0046] The motor output station is equipped with a motor output mechanism 6 for outputting the motor 200 that has completed testing and labeling. This invention integrates the motor testing components and the motor labeling mechanism onto a single frame, enabling automated testing and labeling of motors. This effectively ensures testing efficiency and labeling quality while also making the structure more compact, reducing the required floor space, and lowering production costs.

[0047] like Figure 1As shown, the motor input mechanism 1 includes, but is not limited to, an input belt mounted on the frame for inputting several clamping fixtures 100. The frame is also provided with an input push assembly for pushing the clamping fixtures 100 on the input belt to move along the X-axis of the frame to the conveyor track assembly 2. At this time, several clamping fixtures 100 that have completed testing and labeling are clamped on the conveyor track assembly 2. The clamping fixtures 100 input by the above-mentioned input belt are pushed to the motor output mechanism 6. Therefore, this utility model can push the clamping fixtures 100 to the unloading input station by using a set of input push assemblies.

[0048] like Figure 3-5 As shown, the conveyor track assembly 2 includes a conveyor track base plate that can slide along the Y-axis of the frame. The conveyor track base plate is provided with a conveyor track body for placing the clamping fixture. The drive end of the track drive assembly is directly or indirectly connected to the conveyor track base plate.

[0049] like Figure 1 , 2 As shown, the motor output mechanism 6 includes, but is not limited to, a motor output belt rotatably mounted on the frame.

[0050] like Figure 1-5 As shown, the conveyor rail assembly 2 is located between the motor input mechanism 1 and the motor output mechanism 6, and the motor testing assembly 4 and the motor labeling mechanism 5 are located on the same side of the conveyor rail assembly 2, so that the motor testing assembly and the motor labeling mechanism can simultaneously test and label the motor, effectively improving work efficiency.

[0051] like Figure 1 , 2 As shown in Figure 11, the power supply testing component 3 is mounted on the conveyor track component 2; the motor testing station is also equipped with a track drive component for driving the conveyor track component 2 toward the motor testing component 4 and the motor labeling mechanism 5. The track drive component includes, but is not limited to, a track drive cylinder mounted on the frame for driving the conveyor track component 2 to slide along the Y-axis of the frame.

[0052] As shown in Figure 6, the motor testing assembly 4 includes a motor testing lifting plate 42 that is vertically and vertically mounted on the frame and located below the conveying track assembly 2. A test lifting plate drive component 41 is provided between the motor testing lifting plate 42 and the frame to drive the motor testing lifting plate 42 to move accordingly. The motor testing lifting plate 42 is provided with a rotatable motor testing rotating shaft 43. The upper end of the motor testing rotating shaft 43 is provided with a conveying shaft connecting part for synchronously connecting with the conveying shaft of the motor 200 on the mounting fixture 100. The lower end of the motor testing rotating shaft 43 is synchronously connected with a test driving wheel 44. The motor testing lifting plate 42 is also provided with a test driven wheel 45. A motor testing counterweight 46 is suspended on the test driving wheel 44 by a flexible connector and wound around the test driven wheel 45. The motor testing assembly 4 also includes a motor pressing assembly for pressing the motor 200 on the mounting fixture 100. The motor pressing assembly includes a pressing lifting plate 48 that is vertically adjustable and located on the frame above the conveying track assembly 2. The frame is provided with a pressing lifting plate drive 47 for driving the pressing lifting plate 48 to move accordingly. The drive end of the pressing lifting plate drive 47 is elastically connected to the pressing lifting plate 48. When the track drive assembly drives the conveyor track assembly 2 to move towards the motor test assembly 4 and the motor labeling mechanism 5 so that the conveyor shaft connection is aligned with the corresponding motor output shaft, at this moment, the top pressure lifting plate drive 47 drives the top pressure lifting plate 48 to descend along the Z-axis of the frame to press down on the motor of the mounting fixture. At the same time, the test lifting plate drive 41 drives the motor test lifting plate 42 to rise along the Z-axis of the frame so that the conveyor shaft connection is connected with the corresponding motor output shaft. Then, the power supply test assembly supplies power to make the motor start working. The motor output shaft drives the motor test rotating shaft 43 to rotate accordingly. That is, if the motor output torque meets the standard, the motor test rotating shaft 43 drives the motor test counterweight 46 to move accordingly through the test drive wheel 44. Otherwise, the motor output torque does not meet the standard.

[0053] like Figure 6As shown, to prevent the rotation of the motor test shaft from affecting the connection between the conveyor shaft and the corresponding motor output shaft, and to ensure a smooth connection, a locking lifting rod 422 is provided on the motor test lifting plate 42 and below the test drive wheel 44. This locking rod abuts against the test drive wheel 44 to fix the motor test shaft 43 relative to the motor test lifting plate 42. A locking lifting rod drive member 421 is provided between the locking lifting rod 422 and the motor test lifting plate 42 to drive the locking lifting rod 422 to move accordingly. During the connection process between the motor output shaft and the conveyor shaft, the locking lifting rod drive member 421 drives the locking lifting rod 422 to press against the test drive wheel 44 to fix the motor test shaft 43 relative to the motor test lifting plate 42. During the test, the locking lifting rod drive member 421 drives the locking lifting rod 422 to descend to release the pressure on the test drive wheel 44.

[0054] like Figure 1-5 As shown, the power supply test assembly 3 includes a power supply test slide 32 slidably mounted on the conveyor rail assembly 2. A power supply test slide drive 31 is provided between the power supply test slide 32 and the conveyor rail assembly 2 to drive the power supply test slide 32 to corresponding movements. The power supply test slide 32 is provided with a power supply plug-in rod 33 for electrical connection with the tooling power supply port 110 of the mounting fixture 100. The power supply test slide drive 31 drives the power supply test slide 32 to slide towards the mounting fixture side, so that multiple power supply plug-in rods 33 can be inserted into the corresponding tooling power supply port 110 to achieve electrical connection, ensuring reliable connection. Figure 12 As shown, the motor lead terminal 210 is electrically connected to the power supply port 110 of the fixture via the wiring terminal 120 on the mounting fixture 100.

[0055] like Figure 2 , 10 As shown, to better secure the motor 200 on the mounting fixture 100 and ensure normal operation of subsequent work, the conveyor track assembly 2 is equipped with a motor clamping assembly 21 for holding the motor 200 on the mounting fixture 100. The motor clamping assembly 21 includes two motor clamping blocks 212 that can approach each other to clamp the motor. A motor clamping block drive component 211 is provided between the motor clamping blocks 212 and the conveyor track assembly 2 to drive the corresponding movements of the motor clamping blocks 212. To simultaneously and accurately clamp and secure each motor, the two motor clamping blocks 212 are respectively provided with multiple sets of clamping fingers that cooperate to clamp each motor, meeting design requirements, such as... Figure 10 As shown.

[0056] like Figure 1 , 2As shown in Figure 11, the motor labeling mechanism 5 includes a label supply component 51 mounted on the frame and a labeling component 52 mounted between the label supply component 51 and the conveying track component 2 for attaching the label on the label supply component 51 to the motor 200 on the conveying track component 2. The labeling assembly 52 includes a labeling slide seat 522 that can slide along the Y-axis of the frame, and a labeling slide seat drive member 521 for driving the labeling slide seat 522 to move accordingly between the labeling slide seat 522 and the frame; a labeling slide plate 524 that can slide along the X-axis of the frame is provided on the labeling slide seat 522, and a labeling slide plate drive member 523 for driving the labeling slide plate 524 to move accordingly between the labeling slide plate 524 and the labeling slide seat 522; a labeling lifting plate 526 that can slide along the Z-axis of the frame is provided on the labeling slide plate 524, and a labeling lifting plate drive member 525 for driving the labeling lifting plate 526 to move accordingly between the labeling lifting plate 526 and the labeling slide plate 524; and a label suction cup 527 for picking up labels from the label supply assembly 51 is provided on the label lifting plate 526. When the suction cup 527 picks up a label from the label supply assembly 51, the labeling lifting plate drive 525 drives the labeling lifting plate 526 to lift the label along the Z-axis of the frame. Then, the labeling sliding seat drive 521 drives the labeling sliding seat 522 to slide the label along the Y-axis of the frame above the corresponding motor 100 of the conveyor track assembly 2. After that, the labeling lifting plate drive 525 drives the labeling lifting plate 526 to lower the label along the Z-axis of the frame and stick the label to the corresponding motor.

[0057] like Figure 11 As shown, a buffer spring 528 is provided between the driving end of the labeling lifting plate 526 and the labeling lifting plate driving component 525, which can play a certain buffering role, avoid the label suction cup from being directly and rigidly contacted with the motor and damaged, extend its service life, and at the same time ensure that the contact between each set of suction cups and the motor is reliable, so that each set of labels is firmly pasted on the motor and ensures the labeling quality.

[0058] In this utility model, the driving component can be a rodless cylinder, a slide cylinder, a telescopic cylinder, etc., or it can be a drive motor in conjunction with a lead screw and nut transmission mechanism.

Claims

1. An automated integrated machine for motor testing and labeling, characterized in that... The machine includes a frame, on which, along the motor conveying direction, are arranged a motor input station, a motor testing station, a motor labeling station, and a motor output station in sequence; The motor input station is provided with a motor input mechanism (1) for inputting a clamping fixture (100) on which a motor (200) is clamped; The motor test station is provided with a conveying track assembly (2) for receiving the clamping fixture (100) conveyed by the motor input mechanism (1), a power supply test assembly (3) for electrically connecting with the fixture power supply port (110) of the clamping fixture (100), and a motor test assembly (4) for moving synchronously with the output shaft of the motor (200) on the clamping fixture (100). The motor labeling station is equipped with a motor labeling mechanism (5) for labeling the motors (200) on the conveyor rail assembly (2); The motor output station is equipped with a motor output mechanism (6) for outputting motors (200) that have completed testing and labeling.

2. The automated integrated machine for motor testing and labeling according to claim 1, characterized in that... The conveying track assembly (2) is located between the motor input mechanism (1) and the motor output mechanism (6). The motor testing assembly (4) and the motor labeling mechanism (5) are located on the same side of the conveying track assembly (2). The power supply testing assembly (3) is located on the conveying track assembly (2). The motor testing station is also provided with a track drive assembly for driving the conveying track assembly (2) to move towards the motor testing assembly (4) and the motor labeling mechanism (5).

3. The integrated automated machine for motor testing and labeling according to claim 2, characterized in that... The motor testing assembly (4) includes a motor testing lifting plate (42) that is vertically and vertically mounted on the frame and located below the conveying track assembly (2). A test lifting plate drive component (41) for driving the motor testing lifting plate (42) to move accordingly is provided between the motor testing lifting plate (42) and the frame. The motor testing lifting plate (42) is provided with a rotatable motor testing rotating shaft (43). The upper end of the motor testing rotating shaft (43) is provided with a conveying shaft connecting part for co-moving with the motor (200) conveying shaft on the mounting fixture (100). The lower end of the motor testing rotating shaft (43) is co-movingly connected with a test drive wheel (44). The motor testing lifting plate (42) is also provided with a test driven wheel (45). A motor testing counterweight (46) is suspended on the test drive wheel (44) by a flexible connector and wound around the test driven wheel (45).

4. The integrated automated machine for motor testing and labeling according to claim 3, characterized in that... The motor testing assembly (4) also includes a motor pressing assembly for a motor (200) that is vertically and vertically mounted on the frame and located above the conveying track assembly (2) for pressing the clamping fixture (100). The motor pressing assembly includes a pressing lifting plate (48) that is vertically and vertically mounted on the frame and located above the conveying track assembly (2). The frame is provided with a pressing lifting plate drive (47) for driving the pressing lifting plate (48) to move accordingly. The driving end of the pressing lifting plate drive (47) is elastically connected to the pressing lifting plate (48).

5. The integrated automated machine for motor testing and labeling according to claim 3, characterized in that... A locking lifting rod (422) is provided on the motor test lifting plate (42) and below the test drive wheel (44) to abut against the test drive wheel (44) to fix the motor test rotating shaft (43) relative to the motor test lifting plate (42). A locking lifting rod drive member (421) is provided between the locking lifting rod (422) and the motor test lifting plate (42) for driving the locking lifting rod (422) to move accordingly.

6. The integrated automated machine for motor testing and labeling according to claim 2, characterized in that... The power supply test assembly (3) includes a power supply test slide (32) slidably disposed on the conveying track assembly (2), and a power supply test slide drive (31) is provided between the power supply test slide (32) and the conveying track assembly (2) for driving the power supply test slide (32) to move accordingly; the power supply test slide (32) is provided with a power supply plug rod (33) for electrically connecting to the tooling power supply port (110) of the mounting tool (100).

7. The integrated automated machine for motor testing and labeling according to claim 2, characterized in that... The conveying track assembly (2) is provided with a motor clamping assembly (21) for clamping the motor (200) on the clamping fixture (100). The motor clamping assembly (21) includes two motor clamping blocks (212) that can approach each other to clamp the motor. A motor clamping block drive member (211) is provided between the motor clamping blocks (212) and the conveying track assembly (2) for driving the motor clamping blocks (212) to move accordingly.

8. The automated integrated machine for motor testing and labeling according to any one of claims 2-7, characterized in that... The motor labeling mechanism (5) includes a label supply component (51) mounted on a frame and a labeling component (52) mounted between the label supply component (51) and the conveying track component (2) for attaching the label on the label supply component (51) to the motor (200) on the conveying track component (2).

9. The integrated automated machine for motor testing and labeling according to claim 8, characterized in that... The labeling assembly (52) includes a labeling slide seat (522) slidable along the Y-axis of the frame, and a labeling slide seat drive (521) for driving the labeling slide seat (522) to move accordingly is provided between the labeling slide seat (522) and the frame; the labeling slide seat (522) is provided with a labeling slide plate (524) slidable along the X-axis of the frame, and a drive for driving the labeling slide plate (524) is provided between the labeling slide plate (524) and the labeling slide seat (522). 4) A labeling sliding plate drive (523) with corresponding action; the labeling sliding plate (524) is provided with a labeling lifting plate (526) that can slide along the Z-axis of the frame, and a labeling lifting plate drive (525) for driving the labeling lifting plate (526) to perform corresponding action is provided between the labeling lifting plate (526) and the labeling sliding plate (524); the labeling lifting plate (526) is provided with a label suction cup (527) for picking up the label on the label supply assembly (51).

10. The automated integrated machine for motor testing and labeling according to claim 9, characterized in that... A buffer spring (528) is provided between the labeling lifting plate (526) and the driving end of the labeling lifting plate drive (525).

Images