Punching and die cutting integrated device for high-efficiency printing PC material coiled material

The integrated high-efficiency printing PC material roll punching and die-cutting device, which combines lamination, punching and die-cutting components, solves the problems of numerous steps and complex operation of existing equipment, and realizes a high-efficiency and convenient processing process.

CN223836715UActive Publication Date: 2026-01-27SUZHOU WARTON PRINTING
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Patent Information

Application Number
CN202520405264.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-03-10
Publication Date
2026-01-27
Estimated Expiration
2035-03-10

AI Technical Summary

Technical Problem

Existing printing PC material roll perforation and die-cutting processing equipment involves numerous steps, complex production lines, and inconvenient operation.

Method used

Design a high-efficiency integrated device for punching and die-cutting printed PC material rolls, including a coating component, a punching component, a die-cutting component, and corresponding tensioning and winding mechanisms. The tension of the coating and waste material is adjusted by cylinders and motors to achieve integrated punching and die-cutting operations.

Benefits of technology

It improves production efficiency, simplifies operating procedures, saves manpower, and can flexibly adapt to different processing needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a high-efficiency printing PC material coiled material punching and die cutting integrated device which comprises a device cabinet, and one end of the device cabinet is provided with a film covering assembly, a waste material tensioning assembly, a feeding roller, a feeding tensioning assembly, a punching assembly, a film covering feeding roller, a die cutting assembly, a separation rotating roller, a waste material winding roller, a winding rotating guide roller and a winding rotating roller. The film covering assembly is fixedly arranged in the middle of the device cabinet. Through the structural design, punching and die cutting are combined, the production efficiency can be effectively improved, manpower is saved, the distance between the two sets of laminating roller adapting bases can be controlled through the two sets of laminating press-fit air cylinders, the laminating press-fit distance can be adjusted, the rotating shaft of the motor is controlled to rotate by adjusting the driving motor, and the laminating press-fit efficiency is improved. The adjusting adapter plate seat and the waste tensioning rotating roller are driven to rotate, and the tensioning degree of the waste can be adjusted, so that flexible and convenient adaptive use can be flexibly and conveniently carried out according to different machining and using requirements.
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Description

Technical Field

[0001] This utility model relates to the technical field of PC material roll processing equipment, specifically a high-efficiency integrated device for printing PC material rolls with punching and die-cutting. Background Technology

[0002] PC stands for polycarbonate. PC material rolls can be punched and die-cut using punching and die-cutting devices. Usually, the PC material rolls need to be punched with positioning holes first, then rolled up and pulled to the die-cutting machine for die-cutting.

[0003] Existing processing equipment for punching and die-cutting printed PC material rolls involves many steps, resulting in large and numerous production lines that are complex to operate and inconvenient to use. Utility Model Content

[0004] The purpose of this utility model is to solve the problems of existing printing PC material roll perforation and die-cutting processing equipment having many steps, large and numerous production lines, and complicated operation and inconvenience, and to provide a high-efficiency integrated device for printing PC material roll perforation and die-cutting.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency integrated device for punching and die-cutting printed PC material rolls, comprising: a device cabinet, one end of which is provided with a laminating assembly, a waste material tensioning assembly, a feeding roller, a feeding tensioning assembly, a punching assembly, a laminating feeding roller, a die-cutting assembly, a separating roller, a waste material winding roller, a winding guide roller, and a winding roller. The laminating assembly is fixedly located in the middle of the device cabinet. The laminating feeding roller is located above the laminating assembly and is connected to it. The punching assembly is fixedly located near the laminating feeding roller and the feeding tensioning assembly is fixedly located near the punching assembly. The feeding roller is located below the feeding tensioning assembly and is connected to it.

[0006] As a further embodiment of this utility model: the die-cutting assembly is fixed on the other side near the coating assembly, the separating roller is connected on the side near the die-cutting assembly, the waste material tensioning assembly is connected above the side near the separating roller, the waste material winding roller is connected above the side near the waste material tensioning assembly, the winding guide roller is connected on the side near the separating roller, and the winding roller is connected on the side near the lower side of the winding guide roller.

[0007] As a further embodiment of this utility model: the coating assembly includes a U-shaped coating mounting base, a coating pressing cylinder is fixedly installed at one end of the U-shaped coating mounting base, a cylinder telescopic rod is telescopically connected to one end of the coating pressing cylinder through the U-shaped coating mounting base, a coating roller adapter seat is fixedly installed at one end of the cylinder telescopic rod, and a coating electric roller is rotatably connected to one end of the coating roller adapter seat. There are two sets of the coating pressing cylinder, the cylinder telescopic rod, and the coating roller adapter seat, and six sets of the coating electric roller.

[0008] As a further embodiment of this utility model: the waste material tensioning assembly includes an adjustment drive motor, one end of which is rotatably connected to a motor shaft, one end of which is fixedly provided with an adjustment adapter plate seat, and one end of which is rotatably connected to a waste material tensioning roller, and the number of waste material tensioning rollers is set to two sets.

[0009] As a further embodiment of this utility model: the feeding tensioning assembly includes a feeding tensioning roller adapter seat, one end of which is rotatably connected to a feeding tensioning roller, and the feeding tensioning roller is provided in three sets.

[0010] As a further embodiment of this utility model: the drilling assembly includes a fixed mounting back plate, a drilling cylinder mounting plate is fixedly installed at one upper end of the fixed mounting back plate, a drilling drive cylinder is fixedly installed at one upper end of the drilling cylinder mounting plate, a drilling cylinder telescopic rod is telescopically connected to one end of the drilling drive cylinder through the drilling cylinder mounting plate, an upper drilling mold is fixedly installed at one end of the drilling cylinder telescopic rod, a bottom mounting plate is fixedly installed at one lower end of the fixed mounting back plate, and a lower drilling mold is fixedly installed at one upper end of the bottom mounting plate.

[0011] Compared with the prior art, the beneficial effects of this utility model are:

[0012] This utility model combines punching and die-cutting through such a structural design, which can effectively improve production efficiency and save manpower. Furthermore, the distance between the two sets of film-coating pressing cylinders can be controlled by the two sets of film-coating roller transfer seats, thereby adjusting the film-coating pressing spacing. By adjusting the drive motor to control the rotation of the motor shaft, the adjustment transfer plate seat and the waste material tensioning roller can be rotated, thereby adjusting the tension of the waste material. In this way, it can be flexibly and conveniently adapted to different processing and usage needs. Attached Figure Description

[0013] Figure 1 This is a schematic diagram of the overall structure of the high-efficiency printing PC material roll punching and die-cutting integrated device described in this utility model;

[0014] Figure 2This is a schematic diagram of the coating component in the high-efficiency printing PC material roll punching and die-cutting integrated device described in this utility model;

[0015] Figure 3 This is a schematic diagram of the waste tensioning component in the high-efficiency printing PC material roll punching and die-cutting integrated device described in this utility model;

[0016] Figure 4 This is a schematic diagram of the feeding and tensioning component in the high-efficiency printing PC material roll punching and die-cutting integrated device described in this utility model;

[0017] Figure 5 This is a schematic diagram of the punching component in the high-efficiency printing PC material roll punching and die-cutting integrated device described in this utility model.

[0018] In the diagram: 1. Equipment cabinet; 2. Coating assembly; 3. Waste material tensioning assembly; 4. Feeding roller; 5. Feeding tensioning assembly; 6. Punching assembly; 7. Coating feeding roller; 8. Die-cutting assembly; 9. Separation roller; 10. Waste material take-up roller; 11. Take-up guide roller; 12. Take-up roller; 20. U-shaped coating mounting base; 21. Coating pressing cylinder; 22. Cylinder telescopic rod; 23. Coating roller adapter seat; 4. Coating electric roller; 30. Adjustable drive motor; 31. Motor shaft; 32. Adjustable adapter plate; 33. Waste material tension roller; 50. Feeding tension roller adapter plate; 51. Feeding tension roller; 60. Fixed mounting back plate; 61. Drilling cylinder mounting plate; 62. Drilling drive cylinder; 63. Drilling cylinder telescopic rod; 64. Upper drilling mold; 65. Bottom mounting plate; 66. Lower drilling mold. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that unless otherwise explicitly specified and limited, the terms "installation," "connection," "linking," and "setting" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances. The embodiments of this utility model will be described below based on its overall structure.

[0021] Reference Figure 1 In this embodiment of the present invention, a high-efficiency integrated device for punching and die-cutting printed PC material rolls includes: a device cabinet 1, with a laminating assembly 2, a waste material tensioning assembly 3, a feeding roller 4, a feeding tensioning assembly 5, a punching assembly 6, a laminating feeding roller 7, a die-cutting assembly 8, a separating roller 9, a waste material winding roller 10, a winding guide roller 11, and a winding roller 12 arranged at one end of the device cabinet 1. The laminating assembly 2 is fixedly located in the middle of the device cabinet 1, the laminating feeding roller 7 is located above the laminating assembly 2, and the punching assembly 6 is located near the laminating feeding roller. 7 is fixed on one side, the feeding tensioning assembly 5 is fixed on the side near the punching assembly 6, the feeding roller 4 is connected below the feeding tensioning assembly 5, the die-cutting assembly 8 is fixed on the other side near the film coating assembly 2, the separating roller 9 is connected on the side near the die-cutting assembly 8, the waste tensioning assembly 3 is connected above the side near the separating roller 9, the waste winding roller 10 is connected above the side near the waste tensioning assembly 3, the winding guide roller 11 is connected on the side near the separating roller 9, and the winding roller 12 is connected on the side near the lower side of the winding guide roller 11.

[0022] Reference Figure 2The coating assembly 2 includes a U-shaped coating mounting base 20. A coating pressing cylinder 21 is fixedly installed at one end of the U-shaped coating mounting base 20. One end of the coating pressing cylinder 21 passes through the U-shaped coating mounting base 20 and is telescopically connected to a cylinder telescopic rod 22. A coating roller adapter seat 23 is fixedly installed at one end of the cylinder telescopic rod 22. A coating electric roller 24 is rotatably connected to one end of the coating roller adapter seat 23. There are two sets of the coating pressing cylinder 21, the cylinder telescopic rod 22 and the coating roller adapter seat 23, and six sets of the coating electric roller 24.

[0023] By adopting the above solution, the distance between the two sets of film-coating roller adapter seats 23 can be controlled by the two sets of film-coating pressing cylinders 21, so that the film-coating pressing spacing can be adjusted, which can be flexibly and conveniently adapted to different processing and usage needs.

[0024] Reference Figure 3 The waste tensioning assembly 3 includes an adjustment drive motor 30, one end of which is rotatably connected to a motor shaft 31. One end of the motor shaft 31 is fixedly provided with an adjustment adapter plate 32, and one end of the adjustment adapter plate 32 is rotatably connected to a waste tensioning roller 33. Two sets of waste tensioning rollers 33 are provided.

[0025] The above solution allows for the adjustment of the tension of the waste material by controlling the rotation of the motor shaft 31 through the drive motor 30, which in turn drives the adjustment adapter plate 32 and the waste material tensioning roller 33 to rotate. This enables flexible and convenient adaptation to different processing and usage requirements.

[0026] Reference Figure 4 The feeding tensioning assembly 5 includes a feeding tensioning roller adapter 50, one end of which is rotatably connected to a feeding tensioning roller 51, and the number of feeding tensioning rollers 51 is set to three sets.

[0027] Reference Figure 5 The drilling assembly 6 includes a fixed mounting back plate 60, a drilling cylinder mounting plate 61 fixedly mounted on the upper end of the fixed mounting back plate 60, a drilling drive cylinder 62 fixedly mounted on the upper end of the drilling cylinder mounting plate 61, a drilling cylinder telescopic rod 63 telescopically connected to one end of the drilling drive cylinder 62 through the drilling cylinder mounting plate 61, an upper drilling mold 64 fixedly mounted on one end of the drilling cylinder telescopic rod 63, a bottom mounting plate 65 fixedly mounted on the lower end of the fixed mounting back plate 60, and a lower drilling mold 66 fixedly mounted on the upper end of the bottom mounting plate 65.

[0028] The above solution will be adopted:

[0029] The working principle of this utility model is as follows: During use, the PC material roll on the feeding roller 4 is pulled out, passed through three sets of feeding tensioning rollers 51 for tensioning, and then through four sets of guide rollers. The four sets of guide rollers are located between the punching assembly 6 and the feeding tensioning assembly 5. The PC material roll is then passed through the punching assembly 6 for punching. Next, it is fed together with the film pulled out by the film feeding roller 7 into the six sets of electric film coating rollers 24 in the film coating assembly 2 for film coating. After film coating, it is fed into the die-cutting assembly 8 for die-cutting. Then, guided by the separating roller 9, the die-cutting waste is first pulled between the two sets of adjusting adapter plates 33 passing through the waste tensioning assembly 3 and then wound around the waste. The waste material can be wound up on the take-up roller 10. After the die-cut PC material roll passes over the take-up guide roller 11, it is wound onto the lower take-up roller 12 to complete the winding. This structural design combines punching and die-cutting, which can effectively improve production efficiency and save manpower. The distance between the two sets of film pressing cylinders 21 and the two sets of film pressing roller adapter seats 23 can be controlled, so the film pressing spacing can be adjusted. By adjusting the drive motor 30, the motor shaft 31 is controlled to rotate, which drives the adjustment adapter plate seat 32 and the waste material tensioning roller 33 to rotate, so the tension of the waste material can be adjusted. This allows for flexible and convenient adaptation to different processing and usage needs.

[0030] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency integrated device for punching and die-cutting printed PC material rolls, characterized in that, include: The device cabinet (1) is provided with a film coating assembly (2), a waste tensioning assembly (3), a feeding roller (4), a feeding tensioning assembly (5), a punching assembly (6), a film coating feeding roller (7), a die-cutting assembly (8), a separation roller (9), a waste winding roller (10), a winding guide roller (11), and a winding roller (12) at one end. The film coating assembly (2) is fixed in the middle of the device cabinet (1). The film coating feeding roller (7) is located above the film coating assembly (2). The punching assembly (6) is fixed in the middle of the film coating feeding roller (7). The feeding tensioning assembly (5) is fixed in the middle of the punching assembly (6). The feeding roller (4) is located below the feeding tensioning assembly (5).

2. The high-efficiency integrated device for punching and die-cutting printed PC material rolls according to claim 1, characterized in that, The die-cutting assembly (8) is fixed on the other side near the film-coating assembly (2), the separating roller (9) is connected on the side near the die-cutting assembly (8), the waste tensioning assembly (3) is connected above the side near the separating roller (9), the waste winding roller (10) is connected above the side near the waste tensioning assembly (3), the winding guide roller (11) is connected on the side near the separating roller (9), and the winding roller (12) is connected on the side near the lower side of the winding guide roller (11).

3. The high-efficiency integrated device for punching and die-cutting printed PC material rolls according to claim 1, characterized in that, The coating assembly (2) includes a U-shaped coating mounting base (20). A coating pressing cylinder (21) is fixedly installed at one end of the U-shaped coating mounting base (20). One end of the coating pressing cylinder (21) passes through the U-shaped coating mounting base (20) and is telescopically connected to a cylinder telescopic rod (22). A coating roller adapter seat (23) is fixedly installed at one end of the cylinder telescopic rod (22). A coating electric roller (24) is rotatably connected to one end of the coating roller adapter seat (23). There are two sets of the coating pressing cylinder (21), the cylinder telescopic rod (22), and the coating roller adapter seat (23). There are six sets of the coating electric roller (24).

4. The high-efficiency integrated device for punching and die-cutting printed PC material rolls according to claim 1, characterized in that, The waste material tensioning assembly (3) includes an adjustment drive motor (30), one end of which is rotatably connected to a motor shaft (31), one end of which is fixedly provided with an adjustment adapter plate seat (32), and one end of which is rotatably connected to a waste material tensioning roller (33). The number of waste material tensioning rollers (33) is set to two.

5. The high-efficiency integrated device for punching and die-cutting printed PC material rolls according to claim 1, characterized in that, The feeding tensioning assembly (5) includes a feeding tensioning roller adapter (50), one end of which is rotatably connected to a feeding tensioning roller (51), and the feeding tensioning roller (51) is provided in three sets.

6. The high-efficiency integrated device for punching and die-cutting printed PC material rolls according to claim 1, characterized in that, The drilling assembly (6) includes a fixed mounting back plate (60), a drilling cylinder mounting plate (61) is fixedly installed at one end of the fixed mounting back plate (60), a drilling drive cylinder (62) is fixedly installed at one end of the drilling cylinder mounting plate (61), a drilling cylinder telescopic rod (63) is telescopically connected through the drilling cylinder mounting plate (61) at one end of the drilling drive cylinder (62), an upper drilling mold (64) is fixedly installed at one end of the drilling cylinder telescopic rod (63), a bottom mounting plate (65) is fixedly installed at one end of the fixed mounting back plate (60), and a lower drilling mold (66) is fixedly installed at one end of the bottom mounting plate (65).