Cable conveyor for calandria type mechanical laying
By introducing adjustable height guide rollers and drive components into the cable conveyor, the problem of low efficiency of traditional cable conveyors in pipelines of different heights is solved, achieving automated height adaptation and efficient cable conveying.
Patent Information
- Application Number
- CN202520271355.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-19
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-19
AI Technical Summary
When traditional cable conveyors are used in pipelines at different heights, the cable height needs to be manually adjusted, resulting in low efficiency in site pipeline installation.
A cable conveyor for mechanical cable laying using a pipe-laying system was designed. It employs multiple guide wheel groups, adjusts the height of the guide wheel groups by a cylinder, and achieves synchronous rotation of the guide wheel groups through a drive component, thus adapting to pipes of different heights.
The automatic adjustment of the guide wheel height reduces the height difference between the cable and the pipe, improving the efficiency of on-site pipe laying, reducing manual intervention, and increasing work efficiency.
Smart Images

Figure CN223836781U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of cable conveying technology, specifically a cable conveyor for mechanical laying using a duct system. Background Technology
[0002] As an automated and continuous conveying device, cable conveyors can achieve rapid, accurate, and continuous material transport. In a production line, they can effectively connect different work stages, ensuring uninterrupted material flow and thus improving production efficiency. Compared to manual handling or other traditional conveying equipment, cable conveyors do not require manual operation, avoiding physical exertion and labor intensity during manual transport, protecting workers' health, and improving work efficiency. During pipeline construction, cable conveyors are used to transport and lay cables within the pipeline.
[0003] However, traditional cable conveyors transport cables along a single height within the duct. Due to varying duct heights within the site, a height difference can easily arise between the cable being transported and the duct. This necessitates manual adjustments to the cable height using methods such as shims before cable laying, reducing the efficiency of duct laying in the site. To address this, we propose a duct-laying mechanical cable conveyor. Utility Model Content
[0004] The purpose of this utility model is to provide a cable conveyor for mechanical laying of cables in a pipe-type system, so as to solve the problems mentioned in the background art.
[0005] To achieve the above objectives, the present invention provides the following technical solution: a cable conveyor for mechanical cable laying in a pipe-type configuration, comprising a support mechanism and a winding mechanism disposed on the support mechanism, wherein a guiding mechanism is provided in the direction of cable laying on the support mechanism, the guiding mechanism comprising multiple guide wheel groups, each of which is equipped with a cylinder for adjusting the height of the multiple guide wheel groups.
[0006] As a further embodiment of this utility model: the ends of the plurality of cylinders away from the guide wheel assembly are all connected to the base plate.
[0007] As a further embodiment of this utility model: each of the ends of the plurality of guide wheel groups is provided with a transmission shaft sleeve, and the plurality of transmission shaft sleeves are synchronously rotated by a connecting belt connected to their outer peripheral surfaces, and a drive component for driving the guide wheel group to rotate is installed at the end of one of the guide wheel groups.
[0008] As a further embodiment of this utility model: the drive assembly includes a drive motor mounted on a base plate, a drive wheel mounted on the output end of the drive motor, a connecting wheel mounted on the end of the guide wheel assembly, and the connecting wheel and the drive wheel connected by a transmission belt.
[0009] As a further embodiment of this utility model: the guide wheel assembly includes a guide wheel body and a guide wheel bracket. The guide wheel bracket is connected to the end of the cylinder. The guide wheel body is mounted on the guide wheel bracket. The area of the outer circumference of the guide wheel body that contacts the cable is covered with a layer of rubber. The area of the guide wheel bracket that contacts the cable is designed as a smooth surface.
[0010] As a further embodiment of this utility model: the support mechanism includes a support frame and a movable wheel located at the bottom of the support frame, and a support seat for restricting the winding mechanism is installed on the top of the support frame.
[0011] As a further embodiment of this utility model: the winding mechanism includes a winding drum, both end faces of which are detachably mounted with a fixing frame, a fixing plate is installed at the center of the outer side of the fixing frame, the two fixing plates are connected by a positioning shaft, and the two ends of the positioning shaft pass through the non-adjacent end faces of the two fixing plates respectively, and bearings are sleeved at both ends of the positioning shaft.
[0012] As a further embodiment of this utility model, a semi-circular groove adapted to the bearing is formed on the support base.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] This application allows for height adjustment of multiple guide wheel groups by setting an adjustment component, thereby adapting to pipes of different heights within the site, reducing the height difference between cables and pipes, and improving the efficiency of on-site pipe laying. In addition, after starting the drive motor, the drive wheel, transmission belt, and connecting wheel can be driven to rotate, thereby enabling one set of transmission shaft sleeves to rotate. Under the action of the connecting belt, the other transmission shaft sleeves can be rotated, thus enabling the guide wheel group to rotate, thereby achieving the purpose of cable conveying with high work efficiency. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the overall structure of the cable conveyor of this utility model;
[0016] Figure 2 This is a schematic diagram of the winding mechanism of this utility model;
[0017] Figure 3 This is a schematic diagram of the support mechanism of this utility model;
[0018] Figure 4 This is a schematic diagram of the guiding mechanism of this utility model;
[0019] In the diagram: 1. Winding mechanism; 101. Winding drum; 102. Fixing frame; 103. Fixing plate; 104. Positioning shaft; 105. Bearing; 2. Support mechanism; 201. Support frame; 202. Moving wheel; 203. Support base; 3. Cable; 4. Guide mechanism; 401. Base plate; 402. Cylinder; 403. Guide wheel assembly; 404. Drive shaft sleeve; 405. Connecting belt; 406. Drive motor; 407. Drive wheel; 408. Connecting wheel; 409. Drive belt. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Please see Figure 1-4 In this embodiment of the present invention, a cable conveyor for mechanical cable laying using a pipe-type system includes a support mechanism 2 and a winding mechanism 1 mounted on the support mechanism 2. A guide mechanism 4 is provided in the direction of cable laying on the support mechanism 2. The guide mechanism 4 includes multiple guide wheel groups 403, each of which is equipped with a cylinder 402 for adjusting the height of the multiple guide wheel groups 403. The ends of the multiple cylinders 402 away from the guide wheel groups 403 are connected to a base plate 401. The number of guide wheel groups 403 and cylinders 402 is the same, and they correspond one-to-one. The number of guide wheel groups 403 is not limited. In this embodiment, preferably, the number of guide wheel groups 403 is three. The combination of three guide wheel groups 403 can provide a horizontal section for the cable 3. The conveying path ensures smoother cable laying. The guide wheel assembly 403 includes a guide wheel body and a guide wheel bracket. The guide wheel bracket is connected to the end of the cylinder 402. The guide wheel body is mounted on the guide wheel bracket. The area of the outer circumference of the guide wheel body that contacts the cable 3 is covered with a layer of rubber. The area of the guide wheel bracket that contacts the cable 3 is designed as a smooth surface, which can avoid increasing the wear of the cable 3 when the surface of the cable 3 contacts the fixing frame and the guide wheel, and ensure the actual service life of the cable. The ends of multiple guide wheel assemblies 403 are provided with drive shaft sleeves 404, and multiple drive shaft sleeves 404 are synchronously rotated through connecting belts 405 connected to their outer circumferences. One set of guide wheel assemblies 403 is equipped with a drive assembly that drives the guide wheel assembly 403 to rotate.
[0022] Please see Figure 1 and Figure 4In one set of embodiments, preferably in this embodiment, the driving assembly includes a drive motor 406 mounted on a base plate 401. A drive wheel 407 is mounted on the output end of the drive motor 406, and a connecting wheel 408 is mounted on the end of the guide wheel assembly 403. The connecting wheel 408 and the drive wheel 407 are connected by a transmission belt 409. Specifically, the drive motor 406 serves as the initial source of the guiding mechanism 4. By opening the drive motor 406, it can drive the drive wheel 407, the transmission belt 409, and the connecting wheel 408 to rotate. The connecting wheel 408 rotates... During the process, one set of transmission shaft sleeves 404 will rotate. At this time, the transmission shaft sleeves 404 will drive the other transmission shaft sleeves 404 to rotate under the action of the connecting belt 405. When the height of the guide wheel assembly 403 needs to be adjusted, the cylinder 402 drives the guide wheel assembly 403 to raise or lower its height. First, a transmission belt 409 matching its height is selected and placed on the outer circumference of the drive wheel 407 and the connecting wheel 408. Then, the end of the cylinder 402 is raised to the specified height. At this time, the transmission belt 409 is in a taut state, which can realize the transmission between the drive wheel 407 and the connecting wheel 408.
[0023] Please see Figure 3 In one set of embodiments, preferably, the support mechanism 2 includes a support frame 201 and a movable wheel 202 disposed at the bottom of the support frame 201. A support seat 203 for limiting the winding mechanism 1 is installed on the top of the support frame 201. Furthermore, the movable wheel 202 is a universal wheel equipped with a brake. The universal wheel can achieve the purpose of moving to different positions. Under the action of the brake, the device can be positioned and fixed. Under the action of the support frame 203, the support seat 201 can be supported. Under the action of the support seat 203, the bearing 105 and the positioning shaft 104 can be supported. Under the action of the movable wheel 204, the device can be moved, thereby meeting the usage requirements of different positions.
[0024] Please see Figure 2 In one embodiment, preferably, the winding mechanism 1 includes a winding drum 101. Fixing frames 102 are detachably mounted on both end faces of the winding drum 101. A fixing plate 103 is mounted at the center of the outer side of the fixing frame 102. The two fixing plates 103 are connected by a positioning shaft 104, and the two ends of the positioning shaft 104 pass through the non-adjacent end faces of the two fixing plates 103. Bearings 105 are fitted on both ends of the positioning shaft 104. A semi-circular groove adapted to the bearing 105 is formed on the support seat 203. Under the action of the winding drum 101, the cable 3 can be wound up. Under the action of the positioning shaft 104, the connection stability of the two fixing frames 102 and the fixing plate 103 can be ensured. Under the action of the bearing 105, the rotation of the positioning shaft 104 will not be affected, that is, the cable transport will not be affected.
[0025] The working principle and usage process of this utility model are as follows: When in use, the winding drum 101 enables the winding of the cable 3. The positioning shaft 104 ensures the connection stability of the two fixed frames 102 and the fixed plate 103. The bearing 105 does not affect the rotation of the positioning shaft 104, thus not affecting the transport of the cable 3. The support frame 201 provides support for the support base 203, which in turn supports the bearing 105 and the positioning shaft 104. The moving wheels 202 allow the device to move, thus meeting the usage requirements of different positions. After starting the drive motor 406… The cylinder 402 can drive the drive wheel 407, transmission belt 409, and connecting wheel 408 to rotate, thereby enabling one set of transmission shaft sleeves 404 to rotate. Under the action of the connecting belt 405, the remaining transmission shaft sleeves 404 can rotate, thus enabling the guide wheel assembly 403 to rotate, thereby achieving the purpose of conveying cable 3. By extending and retracting the cylinder 402, the height of the guide wheel assembly 403 can be adjusted, thus achieving the purpose of height adjustment without manual adjustment and with high work efficiency. When adjusting the height of the guide wheel assembly 403, in order to ensure the actual guiding effect, it is necessary to replace the transmission belt 409 with one of different lengths to meet the guiding purpose of different heights.
[0026] Although this specification describes embodiments, not every embodiment contains only one set of independent technical solutions. This way of describing the specification is only for clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other embodiments that can be understood by those skilled in the art.
[0027] Therefore, the above description is only a preferred embodiment of this application and is not intended to limit the scope of this application; that is, all equivalent modifications made in accordance with the scope of the claims of this application shall be within the protection scope of the claims of this application.
Claims
1. A cable conveyor for mechanical cable laying using a pipe-type system, comprising a support mechanism (2) and a winding mechanism (1) disposed on the support mechanism (2), characterized in that, A guide mechanism (4) is provided in the direction of laying the cable (3) on the support mechanism (2). The guide mechanism (4) includes multiple guide wheel groups (403), and each of the multiple guide wheel groups (403) is equipped with a cylinder (402) for adjusting the height of the multiple guide wheel groups (403).
2. The cable conveyor for mechanical cable laying using a duct-type system according to claim 1, characterized in that, The ends of the cylinders (402) away from the guide wheel assembly (403) are all connected to the base plate (401).
3. The cable conveyor for mechanical cable laying using a duct-type system according to claim 2, characterized in that, Each of the multiple guide wheel groups (403) is provided with a transmission shaft sleeve (404) at its end, and the multiple transmission shaft sleeves (404) are all connected to their outer peripheral surfaces by a connecting belt (405) to achieve synchronous rotation. One of the guide wheel groups (403) is provided with a drive component for driving the guide wheel group (403) to rotate at its end.
4. The cable conveyor for mechanical cable laying using a duct-type system according to claim 3, characterized in that, The drive assembly includes a drive motor (406) mounted on a base plate (401), a drive wheel (407) mounted on the output end of the drive motor (406), a connecting wheel (408) mounted on the end of the guide wheel assembly (403), and the connecting wheel (408) and the drive wheel (407) are connected by a transmission belt (409).
5. The cable conveyor for mechanical cable laying using a duct-type system according to claim 4, characterized in that, The guide wheel assembly (403) includes a guide wheel body and a guide wheel bracket. The guide wheel bracket is connected to the end of the cylinder (402). The guide wheel body is mounted on the guide wheel bracket. The area of the outer circumference of the guide wheel body that contacts the cable (3) is covered with a layer of rubber. The area of the guide wheel bracket that contacts the cable (3) is designed to be a smooth surface.
6. The cable conveyor for mechanical cable laying using a duct-type system according to claim 1, characterized in that, The support mechanism (2) includes a support frame (201) and a movable wheel (202) located at the bottom of the support frame (201). A support seat (203) for the limiting winding mechanism (1) is installed on the top of the support frame (201).
7. The cable conveyor for mechanical cable laying using a duct-type system according to claim 6, characterized in that, The winding mechanism (1) includes a winding drum (101), and a fixing frame (102) is detachably installed on both end faces of the winding drum (101). A fixing plate (103) is installed at the center of the outer side of the fixing frame (102). The two fixing plates (103) are connected by a positioning shaft (104), and the two ends of the positioning shaft (104) pass through the non-adjacent end faces of the two fixing plates (103). Bearings (105) are sleeved on both ends of the positioning shaft (104).
8. The cable conveyor for mechanical cable laying using a duct-type system according to claim 7, characterized in that, The support base (203) has a semi-circular groove that is adapted to the bearing (105).