Multi-shaft rotating winding type warping machine
By adjusting the warp tension using support blocks and lifting grooves, combined with electrostatic adsorption rollers and water spray cleaning, the problem of inconsistent warp tension in multi-axis rotary winding warping machines is solved, improving winding effect and product quality.
Patent Information
- Application Number
- CN202520335858.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-28
AI Technical Summary
Existing multi-axis rotary winding warping machines suffer from inconsistent warp yarn tension during winding, affecting product quality.
The tension of the warp yarns is adjusted by using a support block and lifting groove structure, and impurities on the surface of the warp yarns are adsorbed by an electrostatic adsorption roller. The electrostatic adsorption rollers are cleaned by a water spray plate and a water pump, thus achieving automatic adjustment and cleaning.
It enables automatic adjustment of warp tension and effective removal of impurities, improving winding efficiency and product quality.
Smart Images

Figure CN223837669U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of warping machine technology, specifically a multi-axis rotary winding warping machine. Background Technology
[0002] Warping is the process of winding a certain number of warp yarns parallel to each other on a warp beam or weaving beam at a specified length and width. Warped warp yarns are used for sizing and threading. Warping requires that all warp yarns have equal tension, be evenly distributed on the warp beam or weaving beam, and that the colored yarns be arranged according to the process specifications. Originally, warping was done manually. First, a portion of the total number of warp yarns required for the entire fabric was wound into several warp beams. Then, these warp beams were combined using a sizing machine or a warp beam combining machine before being wound onto the weaving beam to meet the total number of warp yarns required. The characteristics of warp beam warping are high speed and high productivity, making it suitable for mass production and commonly used in cotton weaving.
[0003] The existing Chinese utility model patent with publication number CN218711180U discloses a sampling warping machine with a multi-axis rotating bobbin frame. It includes a main machine housing, with a rotating drum system rotatably connected to the inner wall of the main machine housing. A dust removal assembly is fixedly connected to the surface of the main machine housing. The dust removal assembly includes a support frame fixedly connected to the left side of the main machine housing, a filter box fixedly connected to the left side of the support frame, a filter plate movably connected to the inner wall of the filter box, connecting rods fixedly connected to the top and bottom of the filter plate, and slots on both sides of the top of the filter plate. This utility model relates to the field of warping machine technology. This sampling warping machine with a multi-axis rotating bobbin frame, through the dust removal assembly, can quickly and effectively extract dirty air directly from the machine, preventing dirty air from adhering to the warp surface. Furthermore, it allows for quick replacement of the filter plate, shortening maintenance time and facilitating operation.
[0004] Although the aforementioned sampling warping machine with a multi-axis rotary bobbin frame solves the problem that conventional multi-axis rotary bobbin frame sampling warping machines need to wind a large number of warp yarns during operation, and that impurities in the air are easily adsorbed onto the surface of the warp yarns during the winding process, directly affecting product quality, the existing multi-axis rotary winding warping machines have inconsistent warp yarn tension during winding, which affects the winding effect. Utility Model Content
[0005] The purpose of this invention is to overcome the problem of inconsistent tension during warp winding in the existing technology, and to provide a multi-axis rotary winding warping machine.
[0006] To achieve the above objectives, this utility model provides the following technical solution:
[0007] A multi-axis rotary winding warping machine includes:
[0008] The warping machine body has two support frames fixedly installed on the top right sides. An electric rotating shaft is rotatably connected to one side of each support frame, and a support plate is rotatably connected to one side of the electric rotating shaft. Two electrostatic adsorption rollers are rotatably connected to the inside of the support plate on both sides. Two lifting grooves are fixedly installed on the top left sides of the warping machine body. Two support blocks, triangular in shape, are fixedly installed on both sides of each lifting groove. An electric push rod is fixedly installed at the top inside each lifting groove, and a sliding groove is fixedly installed at the bottom of the electric push rod. Two sensor heads are fixedly installed on the upper and lower sides inside the sliding groove. A lifting block is slidably connected inside the sliding groove, and a spring is fixedly installed at the bottom of the lifting block. An adjusting roller is rotatably connected to one side of the lifting block.
[0009] In a preferred embodiment, four bases are fixedly installed around the bottom of the warping machine body, and a winding device is fixedly installed on one side of the warping machine body. The winding device is a structure used for winding.
[0010] In a preferred embodiment, three guide rollers are rotatably connected to the top of the warping machine body, the guide rollers being a structure for guiding.
[0011] In a preferred embodiment, two support rollers are rotatably connected to the top center of the warping machine body, and the support rollers are structures used for support.
[0012] In a preferred embodiment, a cleaning trough is fixedly installed inside the top right side of the warping machine body, and two water spray plates are fixedly installed on the top of both sides inside the cleaning trough. The water spray plates are structures used for spraying water.
[0013] In a preferred embodiment, a water nozzle is fixedly installed on one side of the water spray plate, and a water outlet pipe is fixedly installed on the other side of the water spray plate. The water outlet pipe is a structure for discharging water.
[0014] In a preferred embodiment, a water pump is fixedly installed at the bottom of the water outlet pipe, and the water pump is a structure used for pumping water.
[0015] Compared with the prior art, the beneficial effects of this utility model are:
[0016] 1. This multi-axis rotary winding warping machine uses a support block to provide auxiliary support for the lifting groove. According to the tension of the warp yarn, the lifting block slides up and down inside the sliding groove to adjust the tension of the warp yarn. When it is too loose, the spring fully resets, causing the lifting block to contact the top sensor head, which causes the electric push rod to retract and drive the sliding groove to move upward inside the lifting groove. When it is too tight, the spring retracts, causing the lifting block to contact the bottom sensor head, which causes the electric push rod to extend and drive the sliding groove to move downward inside the lifting groove. This facilitates a wide range of automatic adjustment of the warp yarn tension.
[0017] 2. This multi-axis rotary winding warping machine uses electrostatic adsorption rollers to adhere to the warp yarns and adsorb impurities on the surface of the warp yarns. The operation of the electric rotating shaft on one side of the support frame drives the support plate to rotate, thereby switching the electrostatic adsorption rollers. The operation of the water pump draws water from the water outlet pipe into the interior of the water spray plate, and finally sprays it onto the electrostatic adsorption rollers through the water spray nozzles for cleaning, thus facilitating automatic cleaning of the electrostatic adsorption rollers. Attached Figure Description
[0018] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0019] Figure 2 This is a schematic diagram of the main body of the warping machine in this utility model;
[0020] Figure 3 This is a schematic diagram of the cleaning tank in this utility model;
[0021] Figure 4 This is a schematic diagram of the lifting trough in this utility model.
[0022] 1. Warping machine body; 11. Base; 12. Winder; 13. Guide roller; 14. Support roller; 15. Support frame; 16. Electric rotating shaft; 17. Support plate; 18. Electrostatic adsorption roller; 2. Cleaning tank; 21. Water spray plate; 22. Water spray nozzle; 23. Water outlet pipe; 24. Water pump; 3. Lifting trough; 31. Support block; 32. Electric push rod; 33. Sliding trough; 34. Induction head; 35. Lifting block; 36. Spring; 37. Adjusting roller. Detailed Implementation
[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0024] Combined with appendix Figure 1-4In this embodiment, a multi-axis rotary winding warping machine includes: a warping machine body 1, two support frames 15 fixedly installed on the top right side of the warping machine body 1, an electric rotating shaft 16 rotatably connected to one side of the support frame 15, a support plate 17 rotatably connected to one side of the electric rotating shaft 16, two electrostatic adsorption rollers 18 rotatably connected to the inner sides of the support plate 17, four bases 11 fixedly installed around the bottom of the warping machine body 1, a winding device 12 fixedly installed on one side of the warping machine body 1, three guide rollers 13 rotatably connected to the top of the warping machine body 1, and two support rollers 14 rotatably connected to the middle of the top of the warping machine body 1.
[0025] Specifically, the four bases 11 at the bottom of the warping machine body 1 support the bottom of the multi-axis rotary winding warping machine. The guide rollers 13 and support rollers 14 guide the warp yarns. The take-up unit 12 takes up the warp yarns. The support frame 15 connects to the electric rotating shaft 16. The operation of the electric rotating shaft 16 drives the support plate 17 to rotate, thereby causing the electrostatic adsorption roller 18 to flip.
[0026] A cleaning trough 2 is fixedly installed inside the top right side of the warping machine body 1. Two water spray plates 21 are fixedly installed on the top of both sides inside the cleaning trough 2. A water spray nozzle 22 is fixedly installed on one side of the water spray plate 21, and a water outlet pipe 23 is fixedly installed on the other side of the water spray plate 21. A water pump 24 is fixedly installed at the bottom of the water outlet pipe 23.
[0027] Specifically, the operation of the water pump 24 drives water to be drawn into the interior of the water outlet pipe 23, and the water is sent into the interior of the two water spray plates 21 through the water outlet pipe 23. Finally, the water is sprayed onto the electrostatic adsorption roller 18 through the water spray nozzle 22 on one side of the water spray plate 21, thereby rinsing the electrostatic adsorption roller 18.
[0028] Two lifting grooves 3 are fixedly installed on the top left side of the main body 1 of the warping machine. Two support blocks 31 are fixedly installed on both sides of the lifting grooves 3. The support blocks 31 are triangular in shape. An electric push rod 32 is fixedly installed at the top inside the lifting groove 3. A sliding groove 33 is fixedly installed at the bottom of the electric push rod 32. Two sensor heads 34 are fixedly installed on the upper and lower sides inside the sliding groove 33. A lifting block 35 is slidably connected inside the sliding groove 33. A spring 36 is fixedly installed at the bottom of the lifting block 35. An adjusting roller 37 is rotatably connected to one side of the lifting block 35.
[0029] Specifically, the lifting groove 3 is supported by the support block 31, and the lifting block 35 moves up and down inside the sliding groove 33 by the contraction and extension of the spring 36, so that the lifting block 35 contacts the two sensing heads 34. The two sensing heads 34 cause the electric push rod 32 to run, driving the sliding groove 33 to move up and down inside the lifting groove 3.
[0030] Working Principle: First, this multi-axis rotary winding warping machine is supported by four bases 11. Three guide rollers 13 and two support rollers 14 guide the warp yarns, a take-up unit 12 takes them up, two support blocks 31 provide auxiliary support for the lifting groove 3, and an adjusting roller 37 supports the warp yarns. Depending on the warp yarn tension, the spring 36 inside the sliding groove 33 contracts and extends, thereby driving the lifting block 35 and the adjusting roller 37 to move up and down, thus adjusting the warp yarn tension. When the warp yarn is too tight, the spring 36 contracts, and the lifting block 35 contacts the sensor 34 at the bottom of the sliding groove 33, controlling the electric push rod 32 to push the sliding groove 33 downwards inside the lifting groove 3. When the warp yarn is too loose, the spring 36 extends, and the lifting block 35 contacts the sensor 34 at the bottom of the sliding groove 33, thus controlling the electric push rod 32 to push the sliding groove 33 downwards inside the lifting groove 3. When the warp yarn is too loose, the spring 36 extends, and the lifting block 35 contacts the sensor 34 at the bottom of the sliding groove 33, thus controlling the electric push rod 32 to push the sliding groove 33 downwards inside the lifting groove 3. The sensor head 34 at the top of the sliding groove 33 is touched, thereby controlling the electric push rod 32 to push the sliding groove 33 upward inside the lifting groove 3, which facilitates the fully automatic and wide-range adjustment of the warp tension, thus avoiding the problem of affecting the warp winding effect. The electrostatic adsorption roller 18 adheres to the warp, thereby adsorbing dust and impurities on the surface of the warp. The operation of the electric rotating shaft 16 on one side of the support frame 15 drives the support plate 17 to rotate, thereby replacing the electrostatic adsorption roller 18. The operation of the water pump 24 drives water to be drawn into the water outlet pipe 23, and the water is sent into the two water spray plates 21 through the water outlet pipe 23. Finally, the water is sprayed onto the electrostatic adsorption roller 18 through the water spray nozzle 22 on one side of the water spray plate 21, thereby rinsing the electrostatic adsorption roller 18 and facilitating the automatic cleaning of the electrostatic adsorption roller 18.
[0031] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A multi-axis rotary winding warping machine, characterized in that, The multi-axis rotary winding warping machine includes a warping machine body (1). Two support frames (15) are fixedly installed on the top right side of the warping machine body (1). An electric rotating shaft (16) is rotatably connected to one side of the support frame (15). A support plate (17) is rotatably connected to one side of the electric rotating shaft (16). Two electrostatic adsorption rollers (18) are rotatably connected to the inside of the support plate (17). Two lifting grooves (3) are fixedly installed on the top left side of the warping machine body (1). Two lifting grooves (3) are fixedly installed on both sides. There are two support blocks (31), which are triangular in shape. An electric push rod (32) is fixedly installed at the top inside the lifting groove (3). A sliding groove (33) is fixedly installed at the bottom of the electric push rod (32). Two sensor heads (34) are fixedly installed on the upper and lower sides inside the sliding groove (33). A lifting block (35) is slidably connected inside the sliding groove (33). A spring (36) is fixedly installed at the bottom of the lifting block (35). An adjusting roller (37) is rotatably connected to one side of the lifting block (35).
2. The multi-axis rotary winding warping machine according to claim 1, characterized in that: Four bases (11) are fixedly installed around the bottom of the warping machine body (1), and a winding device (12) is fixedly installed on one side of the warping machine body (1).
3. A multi-axis rotary winding warping machine according to claim 2, characterized in that: The top of the warping machine body (1) is rotatably connected to three guide rollers (13).
4. A multi-axis rotary winding warping machine according to claim 3, characterized in that: Two support rollers (14) are rotatably connected to the top center of the warping machine body (1).
5. A multi-axis rotary winding warping machine according to claim 1, characterized in that: A cleaning trough (2) is fixedly installed inside the top right side of the warping machine body (1), and two water spray plates (21) are fixedly installed on the top of both sides inside the cleaning trough (2).
6. A multi-axis rotary winding warping machine according to claim 5, characterized in that: A water nozzle (22) is fixedly installed on one side of the water spray plate (21), and a water outlet pipe (23) is fixedly installed on the other side of the water spray plate (21).
7. A multi-axis rotary winding warping machine according to claim 6, characterized in that: A water pump (24) is fixedly installed at the bottom of the water outlet pipe (23).
Citation Information
Patent Citations
Sampling warping machine provided with multi-shaft rotary bobbin creel
CN218711180U