Double-cylinder dyeing machine
By installing a rotary handle and a pneumatic interlocking system on the dyeing machine to control the opening sequence of the cover, the safety hazard of dye liquor spraying out under high pressure is solved, and the safe use of the dyeing machine is achieved.
Patent Information
- Application Number
- CN202520416730.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-03-11
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-03-11
AI Technical Summary
When existing dyeing machines are turned on under high pressure or the door is accidentally opened, the dye liquor may spray out, causing injury to the operator and posing a safety hazard.
A dual-cylinder dyeing machine was designed, which uses a rotary handle to prevent the handle from opening. Combined with pneumatic interlocking and temperature sensor control, it ensures that the cover cannot be opened directly under high pressure. The cover can be opened only after the pressure is released through the pressure relief valve, thus enhancing safety.
This effectively prevents dye liquor from spraying out under high pressure, improves the safety of the dyeing machine, and prevents operators from being injured.
Smart Images
Figure CN223837747U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of dyeing technology, and in particular relates to dyeing machines, especially a double-cylinder dyeing machine. Background Technology
[0002] Dyeing machines are used for dyeing, bleaching, boiling, and washing of garments such as wool sweaters, acrylic sweaters, and cotton sweaters. They can also be used for dyeing and bleaching finished products such as gloves, socks, and towels. During the dyeing process, the dye liquor and fabric need to be treated with high temperature and high pressure to improve the dyeing effect.
[0003] However, in order to improve the ease of operation, the dyeing machines in the relevant technologies adopt a quick-opening door design. When the air pressure in the dyeing tank is high, if the door is opened directly or accidentally, the dye liquid inside will spray out instantly. At the same time, the door and other parts may be ejected, which may cause physical injury to the operator. Based on the above problems, there is an urgent need for a double-cylinder dyeing machine.
[0004] It should be noted that the information disclosed in this background section is only for understanding the background technology of the present application concept, and therefore, the above description is not considered to constitute prior art information. Utility Model Content
[0005] This disclosure provides at least one dual-cylinder dyeing machine to address the technical problem of safety hazards in dyeing machines.
[0006] In a first aspect, embodiments of this disclosure provide a dual-cylinder dyeing machine, comprising: a housing; two dyeing cylinders disposed inside the housing; a door cover structure disposed at the opening of the dyeing cylinders; the door cover structure comprising a cover body disposed at the opening of the dyeing cylinders via a hinge; a handle disposed on the cover body, a portion of the handle being suspended outside the cover body; a pressure relief valve disposed on the cover body, the pressure relief valve comprising a rotary handle; wherein the rotary handle is disposed above the handle to prevent the handle from rotating the cover body open along the hinge.
[0007] In one optional embodiment, a pneumatic interlocking part is provided on one side of the cover; the pneumatic interlocking part includes a cylinder and a push plate; the push plate is installed at the output end of the cylinder.
[0008] In one optional embodiment, a controller is provided above the outer shell, and a temperature sensor is provided on the inner wall of the cover; the controller is electrically connected to the cylinder and the temperature sensor, wherein when the temperature sensor detects that the temperature of the dye solution exceeds 85°C, the controller controls the cylinder to drive the push plate to extend to the top of the cover.
[0009] In one optional embodiment, the dyeing tank is provided with a steam heating component and an electric heating component; the steam heating component and the electric heating component are electrically connected to the controller, wherein the dye liquor is heated by the steam heating component and / or the electric heating component.
[0010] In one optional embodiment, a pressure sensor is provided on the inner wall edge of the cover; the pressure sensor is electrically connected to the controller; wherein when the pressure sensor detects that the squeezing pressure between the cover and the dyeing cylinder is less than a set value, the controller controls the steam heating component and / or the electric heating component to be turned off.
[0011] In one alternative embodiment, a stop post is fixed to the handle; wherein the handle abuts against the stop post to prevent the handle from being over-rotated.
[0012] In one optional embodiment, the dyeing cylinder includes a dyeing chamber; the bottom surface of the dyeing chamber is arc-shaped.
[0013] Secondly, this utility model provides a double-cylinder dyeing machine, characterized in that it includes: a shell; two dyeing cylinders are disposed inside the shell; a door cover structure; disposed at the opening of the dyeing cylinders; the door cover structure includes a cover body, which is hinged to the opening of the dyeing cylinders; a pneumatic interlocking part is disposed on one side of the cover body; the pneumatic interlocking part includes a cylinder and a push plate; the push plate is installed at the output end of the cylinder; a controller is disposed above the shell, and a temperature sensor is disposed on the inner wall of the cover body; the controller is electrically connected to the cylinder and the temperature sensor; wherein when the temperature sensor detects that the dye liquor temperature exceeds ℃, the controller controls the cylinder to drive the push plate to extend to the top of the cover body.
[0014] In one alternative embodiment, the cover is provided with a handle, a portion of which is suspended outside the cover; the cover is also provided with a pressure relief valve, the pressure relief valve including a handle; wherein the handle is positioned above the handle to prevent the handle from rotating the cover open along the hinge.
[0015] In one optional embodiment, the dyeing cylinder includes a dyeing chamber; the bottom surface of the dyeing chamber is arc-shaped.
[0016] The beneficial effect of this utility model is that it provides a double-cylinder dyeing machine. By setting a rotating handle above the handle, when opening the cover by the handle, the handle must be rotated to release pressure on the dyeing cylinder through the pressure relief valve, thereby preventing the cover from being opened under high pressure. This effectively prevents liquid or parts from splashing out and causing injury to the operator during the use of the dyeing machine, and improves the safety of the dyeing machine.
[0017] Other features and advantages of this invention will be set forth in the description which follows, and will be apparent in part from the description, or may be learned by practicing the invention. The objectives and other advantages of this invention are realized and obtained through the structures particularly pointed out in the description and the accompanying drawings.
[0018] To make the above-mentioned objectives, features and advantages of this utility model more apparent and understandable, preferred embodiments are described in detail below with reference to the accompanying drawings. Attached Figure Description
[0019] To more clearly illustrate the specific embodiments of this utility model or the technical solutions in the prior art, the drawings used in the description of the specific embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are some embodiments of this utility model. For those skilled in the art, other drawings can be obtained from these drawings without creative effort.
[0020] Figure 1 This is a front view of the internal structure of a dual-cylinder dyeing machine provided in an embodiment of this disclosure;
[0021] Figure 2 This is a front view of a door cover structure provided in an embodiment of this disclosure;
[0022] Figure 3 This is a side view of the internal structure of a dual-cylinder dyeing machine provided in an embodiment of this disclosure;
[0023] Figure 4 This is a schematic diagram of the handle and rotary knob in a separated state, as provided in an embodiment of this disclosure.
[0024] In the picture:
[0025] 1. Casing; 11. Control box; 12. Adjustable casters;
[0026] 2. Dyeing vat; 21. Dyeing chamber;
[0027] 3. Door cover structure; 31. Cover body; 32. Handle; 33. Stop post; 34. Pressure relief valve; 35. Turning handle;
[0028] 4. Hinges;
[0029] 5. Pneumatic interlocking part; 51. Cylinder; 52. Push plate;
[0030] 6. Temperature sensor;
[0031] 7. Pressure sensor. Detailed Implementation
[0032] To make the objectives, technical solutions, and advantages of the embodiments of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of this utility model, not all embodiments. Based on the embodiments of this utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of this utility model.
[0033] In this document, when it is mentioned that a first component is located on a second component, this can mean that the first component can be directly formed on the second component, or that a third component can be inserted between the first and second components. Furthermore, in the accompanying drawings, the thickness of the components may be exaggerated or reduced for the purpose of effectively describing the technical content.
[0034] In this document, exemplary embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as “at least one of…” modify the entire list of elements when following a list of elements, rather than individual elements in the list. For example, the expression “at least one of a, b, and c” should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0035] The terminology used herein is for the purpose of describing specific exemplary configurations only and is not intended to be limiting. As used herein, the singular articles “a,” “an,” and “the” may also be intended to include plural forms unless otherwise clearly stated herein. The terms “comprising,” “including,” and “having” are inclusive and thus specify the presence of features, steps, operations, elements, and / or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and / or combinations thereof. The method steps, processes, and operations described herein should not be construed as requiring them to be performed in the specific order discussed or shown, unless specifically identified as such. Additional or alternative steps may be employed.
[0036] As used herein, the phrases “in one embodiment,” “according to one embodiment,” “in some embodiments,” etc., generally refer to the fact that a particular feature, structure, or characteristic following the phrase can be included in at least one embodiment of this disclosure. Therefore, a particular feature, structure, or characteristic can be included in more than one embodiment of this disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms “example,” “exemplary,” etc., are used to “serve as an example, instance, or illustration.” Any implementation, aspect, or design described herein as “example” or “exemplary” is not necessarily to be construed as preferred or superior to other implementations, aspects, or designs. Rather, the use of the terms “example,” “exemplary,” etc., is intended to present concepts in a specific manner.
[0037] Research has revealed the following drawbacks of existing technologies: In order to improve the ease of operation, dyeing machines in related technologies adopt a quick-opening door design. When the air pressure in the dyeing tank is high, if the door is opened directly or accidentally, the dye liquid inside will spray out instantly. At the same time, the door and other components may pop out, causing physical injury to the operator. Based on the above problems, there is an urgent need for a double-cylinder dyeing machine.
[0038] The shortcomings of the above solutions are the result of the utility model inventor's practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed in this disclosure should be considered as contributions made by the utility model inventor to this disclosure.
[0039] It should be noted that similar labels and letters in the following figures indicate similar items. Therefore, once an item is defined in one figure, it does not need to be further defined and explained in subsequent figures.
[0040] The following detailed description, with reference to the accompanying drawings, describes some embodiments of the present invention. Unless otherwise specified, the following embodiments and features can be combined with each other.
[0041] like Figures 1 to 4 As shown, some embodiments provide a dual-cylinder staining machine, including: a housing 1; the housing 1 is generally square, with a small overall footprint, which better meets the installation requirements of a laboratory; two staining cylinders 2 are arranged inside it; please also refer to... Figure 3 The dyeing tank 2 includes a dyeing chamber 21; the bottom surface of the dyeing chamber 21 is arc-shaped. Specifically, compared with related technologies, the bottom structure has been changed from a square structure to an arc-shaped structure, resulting in a larger capacity, less liquid at the bottom, and a lower bath ratio during use, thus achieving water conservation and emission reduction.
[0042] Please see Figure 1 and combined Figure 2 A door cover structure 3 is provided at the opening of the dyeing tank 2; the door cover structure 3 includes a cover body 31, which is set at the opening of the dyeing tank 2 via a hinge 4; a handle 32 is provided on the cover body 31, and part of the handle 32 is suspended outside the cover body 31; opening the cover is achieved by flipping the cover body 31 along the hinge 4, and the handle 32 has the effect of lifting the side of the cover body 31 at the symmetrical position of the hinge 4.
[0043] like Figure 2 and Figure 4As shown, to prevent the cover 31 from being opened under high pressure, a pressure relief valve 34 is also provided on the cover 31. The pressure relief valve 34 includes a handle 35. The handle 35 is located above the handle 32 to prevent the handle 32 from rotating the cover 31 along the hinge 4 to open it. That is, when the dyeing machine is in use, its interior is under high pressure. At this time, the handle 35 is in the state of tightening the pressure relief valve 34, that is, the handle 35 is suspended above the handle 32. If it is necessary to lift the handle 32, the handle 35 must be rotated outside the handle 32, that is, the handle 35 is rotated in the opposite direction of F. After the handle 35 is rotated in the opposite direction of F, the pressure relief valve 34 is in the state of venting, which releases the pressure inside the dyeing cylinder 2. Only then can the cover 31 be opened.
[0044] Please see Figure 1 and combined Figure 2 A pneumatic interlocking part 5 is provided on one side of the cover 31; the pneumatic interlocking part 5 includes a cylinder 51 and a push plate 52; the push plate 52 is installed at the output end of the cylinder 51; a controller 11 is provided on the top of the outer shell 1, and a temperature sensor 6 is provided on the inner wall of the cover 31; the controller 11 is electrically connected to the cylinder 51 and the temperature sensor 6, wherein when the temperature sensor 6 detects that the temperature of the dye liquor exceeds 85°C, the controller 11 controls the cylinder 51 to drive the push plate 52 to extend to the top of the cover 31, thus achieving a locking effect, and mechanical unlocking cannot open the cover 31, ensuring the safety of the dyeing machine during operation.
[0045] It should be further explained that, in order to meet diverse usage scenarios and environments, the dyeing tank 2 is equipped with a steam heating component and an electric heating component; the steam heating component and the electric heating component are electrically connected to the controller 11, wherein the dyeing liquor is heated by the steam heating component and / or the electric heating component.
[0046] like Figure 1 As shown, a pressure sensor 7 is provided on the inner wall edge of the cover 31; the pressure sensor 7 is electrically connected to the controller 11; when the pressure sensor 7 detects that the squeezing pressure between the cover 31 and the dyeing cylinder 2 is less than the set value, that is, when the pressure sensor 7 detects that the pressure is less than 5MPa, the controller 11 controls the steam heating component and / or the electric heating component to be turned off.
[0047] Please see Figure 4 The handle 35 is rotated in direction F to tighten the pressure relief valve 34. A stop pin 33 is fixed on the handle 32. The handle 35 abuts against the stop pin 33 to prevent the handle 35 from rotating excessively. In order to avoid excessive tightening, the pressure relief valve 34 is in a tightened state after rotating to a certain angle, that is, after the handle 35 abuts against the stop pin 33. This also avoids the phenomenon of excessive tightening causing wear on the connecting surface and resulting in air leakage.
[0048] Please refer to Figure 3The dyeing tank 2 includes a dyeing chamber 21; the bottom surface of the dyeing chamber 21 is arc-shaped. Specifically, compared with related technologies, the bottom has been changed from a square structure to an arc-shaped structure, resulting in a larger capacity, less liquid at the bottom, and a lower bath ratio during use, thus achieving the effect of water saving and emission reduction.
[0049] Please refer to Figure 1 and combined Figure 2 and Figure 4 Some embodiments also provide a dual-cylinder dyeing machine, including: a housing 1; inside which two dyeing cylinders 2 are disposed; please refer to Figure 3 The dyeing tank 2 includes a dyeing chamber 21; the bottom surface of the dyeing chamber 21 is arc-shaped. Specifically, compared with related technologies, the bottom has been changed from a square structure to an arc-shaped structure, resulting in a larger capacity, less liquid at the bottom, and a lower bath ratio during use, thus achieving the effect of water saving and emission reduction.
[0050] like Figure 2 As shown, the door cover structure 3 is located at the opening of the dyeing tank 2. The door cover structure 3 includes a cover body 31, which is located at the opening of the dyeing tank 2 via a hinge 4. A handle 32 is provided on the cover body 31, and part of the handle 32 is suspended outside the cover body 31. Opening the cover is achieved by flipping the cover body 31 along the hinge 4. The handle 32 has the effect of lifting the side of the cover body 31 at the symmetrical position of the hinge 4.
[0051] like Figure 1 and Figure 2 As shown, to further prevent the cover 31 from being accidentally opened, a pneumatic interlock 5 is provided on one side of the cover 31; the pneumatic interlock 5 includes a cylinder 51 and a push plate 52; the push plate 52 is installed at the output end of the cylinder 51; a controller 11 is provided on the top of the outer shell 1, and a temperature sensor 6 is provided on the inner wall of the cover 31. The controller 11 is electrically connected to the cylinder 51 and the temperature sensor 6; when the temperature sensor 6 detects that the dye liquor temperature exceeds 85°C, the controller 11 controls the cylinder 51 to drive the push plate 52 to extend to the top of the cover 31; this achieves a locking effect, and mechanical unlocking cannot open the cover 31, ensuring the safety of the dyeing machine during operation.
[0052] like Figure 2 and Figure 4As shown, to prevent the cover 31 from being opened under high pressure, and to further enhance the safety of the dyeing machine, a handle 32 is provided on the cover 31, with part of the handle 32 suspended outside the cover 31. A pressure relief valve 34 is also provided on the cover 31, including a handle 35. The handle 35 is positioned above the handle 32 to prevent the handle 32 from rotating the cover 31 open along the hinge 4. In other words, when the dyeing machine is in use, its interior is under high pressure, and the handle 35 is in the state of tightening the pressure relief valve 34, meaning the handle 35 is suspended above the handle 32. If it is necessary to lift the handle 32, the handle 35 must be rotated outside the handle 32, that is, rotated in the opposite direction of the pressure relief valve. After rotating the handle 35 in the opposite direction, the pressure relief valve 34 is in the venting state, releasing pressure inside the dyeing cylinder 2. Only then can the cover 31 be opened.
[0053] In summary, by setting a rotating handle 35 on the handle 32, this utility model requires that when opening the cover 31 through the handle 32, the handle 35 must be rotated to release pressure on the dyeing cylinder 2 through the pressure relief valve 34, thereby preventing the cover 31 from being opened under high pressure. This effectively prevents liquid or parts from splashing out during the use of the dyeing machine and causing injury to the operator, thus improving the safety of the dyeing machine.
[0054] In the description of the embodiments of this utility model, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "linking" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0055] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientation or positional relationships, are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model. Furthermore, terms such as "first," "second," and other numerical terms used herein do not imply order or sequence unless expressly indicated herein. Therefore, without departing from the teachings of the exemplary embodiments, the first element, component, region, layer, or segment discussed above may be referred to as the second element, component, region, layer, or segment.
[0056] Based on the above-described preferred embodiments of this utility model, and through the foregoing description, those skilled in the art can make various changes and modifications without departing from the technical concept of this utility model. The technical scope of this utility model is not limited to the contents of the specification, but must be determined according to the scope of the claims.
Claims
1. A double-cylinder dyeing machine, characterized in that, include: The outer shell (1) has two dyeing cylinders (2) inside. Door cover structure (3); it is set at the opening of the dyeing vat body (2); The door cover structure (3) includes a cover body (31), which is mounted at the opening of the dyeing cylinder body (2) via a hinge (4); A handle (32) is provided on the cover (31), and part of the handle (32) is suspended outside the cover (31); The cover (31) is also provided with a pressure relief valve (34), which includes a handle (35); wherein The handle (35) is positioned above the handle (32) to prevent the handle (32) from rotating the cover (31) along the hinge (4) to open it.
2. The dual-cylinder dyeing machine as described in claim 1, characterized in that, A pneumatic interlock (5) is provided on one side of the cover (31). The pneumatic interlocking part (5) includes a cylinder (51) and a push plate (52); The push plate (52) is installed at the output end of the cylinder (51).
3. The dual-cylinder dyeing machine as described in claim 2, characterized in that, A controller (11) is provided on the top of the outer shell (1), and a temperature sensor (6) is provided on the inner wall of the cover (31). The controller (11) is electrically connected to the cylinder (51) and the temperature sensor (6), wherein When the temperature sensor (6) detects that the temperature of the dye solution exceeds 85°C, the controller (11) controls the cylinder (51) to drive the push plate (52) to extend to the top of the cover (31).
4. The dual-cylinder dyeing machine as described in claim 3, characterized in that, The dyeing cylinder (2) is equipped with a steam heating component and an electric heating component; The steam heating component and the electric heating component are electrically connected to the controller (11), wherein The dye liquor is heated by a steam heating assembly and / or an electric heating assembly.
5. The dual-cylinder dyeing machine as described in claim 4, characterized in that, A pressure sensor (7) is provided on the inner edge of the cover (31); The pressure sensor (7) is electrically connected to the controller (11); wherein When the pressure sensor (7) detects that the pressure between the cover (31) and the dyeing cylinder (2) is less than the set value, the controller (11) controls the steam heating component and / or the electric heating component to be turned off.
6. The dual-cylinder dyeing machine as described in claim 1, characterized in that, A stop post (33) is fixed on the handle (32); wherein The handle (35) abuts against the stop post (33) to prevent the handle (35) from rotating excessively.
7. The dual-cylinder dyeing machine as described in claim 1, characterized in that, The dyeing cylinder (2) includes a dyeing chamber (21); The bottom surface of the dyeing chamber (21) is arc-shaped.
8. A double-cylinder dyeing machine, characterized in that, include: The outer shell (1) has two dyeing cylinders (2) inside. Door cover structure (3); it is set at the opening of the dyeing vat body (2); The door cover structure (3) includes a cover body (31), which is mounted at the opening of the dyeing cylinder body (2) via a hinge (4); A pneumatic interlock (5) is provided on one side of the cover (31). The pneumatic interlocking part (5) includes a cylinder (51) and a push plate (52); The push plate (52) is installed at the output end of the cylinder (51); A controller (11) is provided on the top of the outer shell (1), and a temperature sensor (6) is provided on the inner wall of the cover (31). The controller (11) is electrically connected to the cylinder (51) and the temperature sensor (6). in When the temperature sensor (6) detects that the dye liquor temperature exceeds 85°C, the controller (11) controls the cylinder (51) to drive the push plate (52) to extend to the top of the cover (31).
9. The dual-cylinder dyeing machine as described in claim 8, characterized in that, A handle (32) is provided on the cover (31), and part of the handle (32) is suspended outside the cover (31); The cover (31) is also provided with a pressure relief valve (34), which includes a handle (35); wherein The handle (35) is positioned above the handle (32) to prevent the handle (32) from rotating the cover (31) along the hinge (4) to open it.
10. The dual-cylinder dyeing machine as described in claim 8, characterized in that, The dyeing cylinder (2) includes a dyeing chamber (21); The bottom surface of the dyeing chamber (21) is arc-shaped.