Secondary jacking device for mechanical equipment and mechanical equipment
By adjusting the height and opening of the secondary roof structure using lifting and louver components, the problems of high ventilation resistance and rainwater intrusion in large road maintenance machinery are solved, ensuring the safety and efficiency of the power unit.
Patent Information
- Application Number
- CN202520049304.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-01-09
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-01-09
AI Technical Summary
The fixed height of the secondary top structure of existing large road maintenance machinery leads to rainwater intrusion or increased ventilation resistance, affecting the high-temperature safety of the power unit.
Design a two-stage roof device including a lifting component and a shielding frame. The lifting component drives the shielding frame to rise and fall, adjusts the distance between the shielding frame and the roof exhaust port, and is equipped with a louver component to close or open the exhaust port, adapting to the needs of different vehicle models and operating conditions.
It enables the adjustment of the secondary top height according to needs, increases exhaust efficiency, prevents hot air from being drawn into the power compartment and rainwater from entering, and ensures the safety of the power unit.
Smart Images

Figure CN223837834U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of secondary jacking technology for large-scale road maintenance machinery, and in particular to a secondary jacking device and machinery for mechanical equipment. Background Technology
[0002] Large-scale track maintenance machinery plays a crucial role in railway maintenance. For example... Figure 1 As shown, large road maintenance machinery driven by internal combustion engines usually requires a two-stage roof structure 5 above the power compartment to ensure heat dissipation and ventilation of the power unit, while also providing a certain degree of protection to prevent a large amount of rainwater from entering the interior of the power compartment.
[0003] Currently, the secondary roof structure 5 designed for large road maintenance machinery is directly welded to the roof 1 of the machinery via support columns 4, with a fixed height. Hot air in the power compartment can only be exhausted from both sides. The existing secondary roof structure 5 has the following disadvantages:
[0004] Defect 1: The height of the secondary roof structure is fixed and cannot be adjusted later. If the height is too high, rainwater intrusion will be obvious, while if the height is too low, the exhaust resistance in the power room will increase, and the power unit will generate high temperature during operation.
[0005] Defect 2: For some vehicle models where the power unit draws air from the side wall of the vehicle body, when the vehicle is operating at low speed or in a fixed position within a confined space, the hot air exhausted between the secondary roof structure 5 and the roof 1 will be drawn back into the power compartment through the air intake on the side wall of the vehicle body, causing high temperatures in the power compartment and ultimately leading to high temperatures in the power unit. Excessively high operating temperatures can cause torque limitation in the power unit and even safety accidents, affecting driving safety. Utility Model Content
[0006] To address one of the aforementioned technical deficiencies, this application provides a secondary jacking device and mechanical equipment for mechanical devices, thereby solving the problems of high exhaust resistance, easy infiltration of rainwater into the power compartment, and easy intake of hot air discharged from the secondary jacking, which can lead to high temperatures in the power unit.
[0007] The first aspect of this application provides a two-stage jacking device for mechanical equipment, comprising:
[0008] A lifting assembly, the lifting assembly being installed on the roof of the mechanical equipment;
[0009] A shielding frame, comprising a first frame and a louver assembly, wherein the first frame and the ceiling of the mechanical equipment are spaced apart, the first frame is connected to the lifting assembly, the first frame has a first frame vent, the first frame vent is connected to the ceiling vent on the ceiling, and the louver assembly is disposed on the first frame for closing or opening the first frame vent.
[0010] The lifting assembly can drive the shielding frame to move up and down to adjust the distance between the shielding frame and the roof exhaust port.
[0011] Optionally, the lifting assembly includes multiple lifting components, each of which is arranged sequentially at intervals along the edge of the ceiling exhaust port, and each of the lifting components is used to connect to the ceiling of the mechanical equipment;
[0012] The end of each lifting component facing away from the ceiling is connected to the first frame.
[0013] Optionally, the first frame includes a skeleton and a wind collection hood;
[0014] The lifting assembly is connected to the frame, the air collecting hood is connected to the frame, and the air collecting hood encloses to form the exhaust port of the first frame;
[0015] The louver assembly is mounted on the frame.
[0016] Optionally, the air collecting shroud includes multiple inclined guide plates;
[0017] Each of the inclined guide plates is arranged sequentially along the circumference of the exhaust port of the first frame, and two adjacent inclined guide plates are connected together.
[0018] Each of the inclined guide plates extends inclined toward the ceiling and toward the side away from the exhaust port of the first frame.
[0019] Optionally, the first frame divides the first frame exhaust port into multiple sub-vents;
[0020] The louver assembly includes multiple louver modules, each of which is disposed on the first frame. Each louver module covers a corresponding sub-vent, and each louver module is used to close or open the corresponding sub-vent.
[0021] Optionally, the louver module includes a drive mechanism, a second frame, and multiple blades;
[0022] The second frame is mounted on the first frame;
[0023] Each of the blades can be movably mounted on the second frame;
[0024] The drive mechanism is disposed on the second frame and is connected to each of the blades in a transmission manner, driving each of the blades to rotate in order to close or open the corresponding sub-vents.
[0025] Optionally, the second frame includes an outer frame and a guide rail disposed in the middle of the outer frame. The guide rail forms two openings in the outer frame, and a plurality of blades are sequentially disposed on each opening.
[0026] The drive mechanism includes a second telescopic component and two sliding components;
[0027] The two sliding members are respectively disposed on both sides of the guide rail, and the sliding members are slidably connected to the guide rail. Each sliding member is respectively connected to each blade on the same side of the guide rail.
[0028] The second telescopic component is disposed on the guide rail and is connected to the two sliding members respectively to drive each blade to rotate synchronously.
[0029] Optionally, the blade is rotatably connected to the guide rail via a rotating shaft;
[0030] Gears are installed on the rotating shaft;
[0031] The sliding member has a rack portion, which meshes with the gear.
[0032] Optionally, when each blade is rotated to be in the same plane, the blades are in sealed contact with each other, and the blades and the second frame are in sealed contact with each other.
[0033] A second aspect of this application provides a mechanical device, comprising:
[0034] The vehicle body has a roof, and a roof exhaust port is provided on the roof;
[0035] The aforementioned secondary top device has a lifting assembly mounted on the ceiling of the mechanical equipment, and the first frame exhaust port on the shielding frame of the secondary top device is connected to the ceiling exhaust port on the ceiling.
[0036] By adopting the above technical solution, this application has the following beneficial effects:
[0037] The secondary roof device for mechanical equipment described in this application is adaptable to various types of mechanical equipment. It features a lifting assembly that allows for height adjustment based on different vehicle models and operating conditions. The first frame exhaust port on the secondary roof device's shielding frame increases exhaust efficiency and prevents the secondary roof device from expelling hot air to the sides, thus avoiding the hot air being drawn into the power compartment through the side wall air inlets, causing high temperatures in the power compartment and ultimately leading to high temperatures in the power unit. In rainy weather, the first frame exhaust port can be sealed with louvered components to prevent rainwater intrusion. Attached Figure Description
[0038] The accompanying drawings, which are included to provide a further understanding of this application and form part of this application, illustrate exemplary embodiments and are used to explain this application, but do not constitute an undue limitation of this application. In the drawings:
[0039] Figure 1A schematic diagram showing the cooperation structure between the secondary roof device and the canopy for mechanical equipment in the present technology;
[0040] Figure 2 A schematic diagram showing the cooperative structure of the secondary top device and the canopy for mechanical equipment provided in the embodiments of this application is shown;
[0041] Figure 3 This is a schematic diagram of the structure of the first frame of the secondary jacking device for mechanical equipment provided in the embodiments of this application;
[0042] Figure 4 This is a schematic diagram of the structure of the louver module of the secondary top device for mechanical equipment provided in the embodiments of this application;
[0043] Figure 5 This paper presents a schematic diagram of the lifting component of a two-stage jacking device for mechanical equipment provided in an embodiment of this application.
[0044] Reference numerals: 1. Roof; 11. Roof exhaust vent; 2. Lifting assembly; 21. Lifting component; 211. Base; 212. Telescopic rod; 3. Shelter frame; 31. First frame; 311. First frame exhaust vent; 312. Skeleton; 313. Air collection hood; 3131. Inclined guide plate; 32. Louver assembly; 321. Louver module; 3211. Second telescopic component; 3212. Sliding component; 3213. Second frame; 32131. Outer frame; 32132. Guide rail; 3214. Blade; 3215. Transmission component; 4. Support column; 5. Secondary roof structure. Detailed Implementation
[0045] To make the technical solutions and advantages of the embodiments of this application clearer, the exemplary embodiments of this application will be described in further detail below with reference to the accompanying drawings. Obviously, the described embodiments are only a part of the embodiments of this application, and not an exhaustive list of all embodiments. It should be noted that, unless otherwise specified, the embodiments and features in the embodiments of this application can be combined with each other.
[0046] In the description of this application and its embodiments, it should be understood that the terms "top", "bottom", "height", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing this application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this application.
[0047] In this application and its embodiments, unless otherwise expressly specified and limited, the terms "set," "install," "connect," "link," "fix," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection, an electrical connection, or a communication connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this application according to the specific circumstances.
[0048] In this application and its embodiments, unless otherwise expressly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature being directly above or diagonally above the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0049] See Figures 2 to 5 As shown, the first aspect of this application provides a secondary top device for mechanical equipment, including: a lifting assembly 2 and a shielding frame 3. The lifting assembly 2 is used to be installed on the top canopy 1 of the mechanical equipment. The shielding frame 3 includes a first frame 31 and a louver assembly 32. The first frame 31 and the top canopy 1 of the mechanical equipment are spaced apart. The first frame 31 is connected to the lifting assembly 2. The first frame 31 has a first frame exhaust port 311, which is connected to the top canopy exhaust port 11 on the top canopy 1. The louver assembly 32 is installed on the first frame 31 to close or open the first frame exhaust port 311. The lifting assembly 2 can drive the shielding frame 3 to move up and down to adjust the distance between the shielding frame 3 and the top canopy exhaust port 11.
[0050] The secondary top device for mechanical equipment described in this application is adaptable to various types of mechanical equipment. It features a lifting assembly 2, allowing for height adjustment based on different vehicle models and operating conditions. The secondary top device's shielding frame 3 is equipped with a first frame exhaust port 311, which increases exhaust efficiency and prevents the secondary top device from discharging hot air to the sides. This prevents hot air from being drawn into the power compartment through the side wall air inlets, causing high temperatures in the power compartment and ultimately leading to high temperatures in the power unit. In rainy weather, the first frame exhaust port 311 can be closed by a louver assembly 32 to prevent rainwater intrusion. The louver assembly 32 can adjust the opening of the first frame exhaust port 311, controlling its opening and closing according to the power unit load and vehicle operating environment conditions, thereby adjusting the direction of hot air exhaust from the power unit.
[0051] In some possible implementations, the lifting assembly 2 includes multiple lifting components 21, each of which is arranged sequentially at intervals along the edge of the ceiling exhaust port 11. Each lifting component 21 is connected to the ceiling 1 of the mechanical equipment, and the end of each lifting component 21 facing away from the ceiling 1 is connected to the first frame 31. The lifting components 21 can move up and down along the height direction of the mechanical equipment, adjusting the distance between the shielding frame 3 and the ceiling exhaust port 11 to adapt to mechanical equipment of different sizes, specifications, and structures. Each lifting component 21 is supported at different positions on the first frame 31, and each lifting component 21 can move up and down synchronously to smoothly support or lower the shielding frame 3. The lifting component 21 may include a base 211 and a telescopic rod 212, with the base 211 connected to the ceiling 1 and the telescopic rod 212 connected to the first frame 31.
[0052] In some possible implementations, the first frame 31 includes a skeleton 312 and an air collecting hood 313, the lifting assembly 2 is connected to the skeleton 312, the air collecting hood 313 is connected to the skeleton 312, the air collecting hood 313 encloses to form the exhaust port 311 of the first frame, and the louver assembly 32 is disposed on the skeleton 312.
[0053] The frame 312 is preferably made of rectangular tubes, U-shaped channels and other structures spliced together, and the skin is preferably made of sheet metal spliced together, with the sheet metal fixed to the frame 312.
[0054] See some possible implementations. Figure 3As shown, the air collection hood 313 includes multiple inclined guide plates 3131, each of which is arranged sequentially along the circumference of the first frame exhaust port 311. Adjacent inclined guide plates 3131 are connected, and each inclined guide plate 3131 extends inclinedly towards the roof 1 and away from the first frame exhaust port 311. Each inclined guide plate 3131 forms a space that is small at the top and large at the bottom, which can collect airflow. The hot air discharged from the roof exhaust port 11 on the roof 1 can be smoothly collected and discharged upward from the first frame exhaust port 311 at the top, preventing the secondary roof device from discharging hot air to both sides, causing hot air to be drawn into the power compartment by the air inlet on the side wall of the vehicle body, resulting in high temperature in the power compartment and ultimately leading to high temperature of the power unit.
[0055] See some possible implementations. Figure 2 and Figure 3 As shown, the first frame 31 divides the first frame exhaust port 311 into multiple sub-vents. The louver assembly 32 includes multiple louver modules 321. Each louver module 321 is disposed on the first frame 31. Each louver module 321 covers the corresponding sub-vent. Each louver module 321 is used to close or open the corresponding sub-vent.
[0056] See some possible implementations. Figure 4 As shown, the louver module 321 includes a drive mechanism, a second frame 3213, and multiple blades 3214. The second frame 3213 is mounted on the first frame 31, and each blade 3214 is movably disposed on the second frame 3213. The drive mechanism is disposed on the second frame 3213, and the drive mechanism and each blade 3214 are connected in a transmission relationship to drive each blade 3214 to rotate, so as to close or open the corresponding sub-vent.
[0057] The second frame 3213 and the blades 3214 constitute the louver structure. The drive mechanism can control the opening degree of the louvers according to the load rate of the power unit, the operating speed, the weather, and the environmental conditions of the vehicle's operating location. When the louvers are fully open, each blade 3214 is vertically downward, which can exhaust hot air upward and prevent hot air from being exhausted to the sides.
[0058] Each louver module 321 has a corresponding drive mechanism, and each louver module 321 constitutes an independent louver structure. Each louver module 321 can be independently controlled to open and close, thereby enabling the opening of some louver modules 321 and the simultaneous opening and closing of all louver modules 321.
[0059] See some possible implementations. Figure 4As shown, the second frame 3213 includes an outer frame 32131 and a guide rail 32132 disposed in the middle of the outer frame 32131. The guide rail 32132 forms two openings in the outer frame 32131. A plurality of blades 3214 are sequentially disposed in each opening. The driving mechanism includes a second telescopic component 3211 and two sliding components 3212. The two sliding components 3212 are disposed on both sides of the guide rail 32132 and are slidably connected to the guide rail 32132. Each sliding component 3212 is drivenly connected to each blade 3214 on the same side of the guide rail 32132. The second telescopic component 3211 is disposed on the guide rail 32132 and is drivenly connected to the two sliding components 3212 to drive each blade 3214 to rotate synchronously.
[0060] The second telescopic component 3211 can employ a pneumatic, hydraulic, or electric telescopic control structure. Each blade 3214 has a rotating shaft at both ends along its length. One shaft is connected to the outer frame 32131, and the other shaft is connected to the guide rail 32132. A guide groove can be provided on the guide rail 32132, extending along its length. A sliding member 3212 is slidably mounted on the guide groove, which guides and limits the sliding member 3212, preventing it from detaching from the guide rail 32132.
[0061] The sliding member 3212 can drive the blades 3214 on the same side of the guide rail 32132 to rotate synchronously through a linkage structure, rack and pinion transmission mechanism or other transmission methods.
[0062] The blade 3214 is rotatably connected to the guide rail 32132 via a rotating shaft. A gear is provided on the rotating shaft. The sliding member 3212 has a rack portion, and the rack portion meshes with the gear.
[0063] A shaft hole can be provided on the guide rail 32132, which connects to the guide groove. The rotating shaft is rotatably mounted in the shaft hole, and the gear on the rotating shaft is exposed in the guide groove. When the sliding member 3212 is placed in the guide groove, the rack portion of the sliding member 3212 meshes with the gears on the rotating shafts of each blade 3214. By driving the sliding member 3212 to move through the second telescopic member 3211, each blade 3214 can be driven to rotate synchronously.
[0064] The end of the second telescopic component 3211 is provided with a transmission component 3215. The transmission component 3215 has two transmission frames, which extend to both sides of the guide rail 32132 respectively, so as to be connected to the sliding members 3212 on both sides of the guide rail 32132 respectively.
[0065] The transmission component 3215 may include two transmission frames, each connected to a corresponding sliding member 3212. The two transmission frames are connected by a shaft, which is perpendicular to the guide rail 32132. The telescopic end of the second telescopic component 3211 is connected to the shaft to simultaneously drive the two transmission frames to move. The transmission frames may have a roughly herringbone structure.
[0066] In some possible implementations, when the blades 3214 are rotated to be in the same plane, the blades 3214 are in sealed contact with each other, and the blades 3214 and the second frame 3213 are in sealed contact, thereby preventing rainwater from entering the roof vent 11 on the roof 1. For example, each blade 3214 is provided with a sealing strip along its peripheral edge, and when the blades 3214 are in a horizontal state, the sealing strips of adjacent blades 3214 are in sealed contact, and the sealing strips on the end blades 3214 are in sealed contact with the second frame 3213.
[0067] This application also provides a mechanical device, including: a vehicle body and the above-mentioned secondary roof device. The vehicle body has a roof 1, on which a roof exhaust port 11 is provided. The lifting assembly 2 of the secondary roof device is disposed on the roof 1 of the mechanical device. The first frame exhaust port 311 on the shielding frame 3 of the secondary roof device is connected to the roof exhaust port 11 on the roof 1.
[0068] The lifting component 2 of the secondary top device can be steplessly adjusted between the lowest and highest heights. The adjustment height is calculated and confirmed based on the load rate of the power unit and the working speed of the mechanical equipment, so that large road maintenance machinery can better adjust the top height according to work needs in different operating scenarios.
[0069] The foregoing disclosure provides many different embodiments or examples for implementing different structures of this application. To simplify the disclosure, specific examples of components and arrangements are described above. Of course, these are merely examples and are not intended to limit the scope of this application. Furthermore, reference numerals and / or letters may be repeated in different examples; such repetition is for simplification and clarity and does not in itself indicate a relationship between the various embodiments and / or arrangements discussed. In addition, examples of various specific processes and materials are provided in this application, but those skilled in the art will recognize the application of other processes and / or the use of other materials.
[0070] Although preferred embodiments of this application have been described, those skilled in the art, upon learning the basic inventive concept, can make other changes and modifications to these embodiments. Therefore, the appended claims are intended to be interpreted as including the preferred embodiments as well as all changes and modifications falling within the scope of this application.
[0071] Obviously, those skilled in the art can make various modifications and variations to this application without departing from the spirit and scope of this application. Therefore, if such modifications and variations fall within the scope of the claims of this application and their equivalents, this application also intends to include such modifications and variations.
Claims
1. A two-stage jacking device for mechanical equipment, characterized in that, include: A lifting assembly, the lifting assembly being installed on the roof of the mechanical equipment; A shielding frame, comprising a first frame and a louver assembly, wherein the first frame and the ceiling of the mechanical equipment are spaced apart, the first frame is connected to the lifting assembly, the first frame has a first frame vent, the first frame vent is connected to the ceiling vent on the ceiling, and the louver assembly is disposed on the first frame for closing or opening the first frame vent. The lifting assembly can drive the shielding frame to move up and down to adjust the distance between the shielding frame and the roof exhaust port.
2. The secondary jacking device for mechanical equipment according to claim 1, characterized in that, The lifting assembly includes multiple lifting components, each of which is arranged sequentially at intervals along the edge of the roof exhaust port, and each of the lifting components is used to connect to the roof of the mechanical equipment. The end of each lifting component facing away from the ceiling is connected to the first frame.
3. The secondary jacking device for mechanical equipment according to claim 1, characterized in that, The first frame includes a skeleton and a wind collection hood; The lifting assembly is connected to the frame, the air collecting hood is connected to the frame, and the air collecting hood encloses to form the exhaust port of the first frame; The louver assembly is mounted on the frame.
4. The secondary jacking device for mechanical equipment according to claim 3, characterized in that, The air collection hood includes multiple inclined guide plates; Each of the inclined guide plates is arranged sequentially along the circumference of the exhaust port of the first frame, and two adjacent inclined guide plates are connected together. Each of the inclined guide plates extends inclined toward the ceiling and toward the side away from the exhaust port of the first frame.
5. The secondary jacking device for mechanical equipment according to claim 1, characterized in that, The first frame divides the exhaust port of the first frame into multiple sub-vents; The louver assembly includes multiple louver modules, each of which is disposed on the first frame. Each louver module covers a corresponding sub-vent, and each louver module is used to close or open the corresponding sub-vent.
6. The secondary jacking device for mechanical equipment according to claim 5, characterized in that, The louver module includes a drive mechanism, a second frame, and multiple blades; The second frame is mounted on the first frame; Each of the blades can be movably mounted on the second frame; The drive mechanism is disposed on the second frame and is connected to each of the blades in a transmission manner, driving each of the blades to rotate in order to close or open the corresponding sub-vents.
7. The two-stage jacking device for mechanical equipment according to claim 6, characterized in that, The second frame includes an outer frame and a guide rail disposed in the middle of the outer frame. The guide rail forms two openings in the outer frame, and a plurality of blades are sequentially disposed on each opening. The drive mechanism includes a second telescopic component and two sliding components; The two sliding members are respectively disposed on both sides of the guide rail, and the sliding members are slidably connected to the guide rail. Each sliding member is respectively connected to each blade on the same side of the guide rail. The second telescopic component is disposed on the guide rail and is connected to the two sliding members respectively to drive each blade to rotate synchronously.
8. The secondary jacking device for mechanical equipment according to claim 7, characterized in that, The blade is rotatably connected to the guide rail via a rotating shaft; Gears are mounted on the rotating shaft; The sliding member has a rack portion, which meshes with the gear.
9. The two-stage jacking device for mechanical equipment according to any one of claims 6-8, characterized in that, With each blade rotated to the same plane, the blades are in sealed contact with each other, and the blades and the second frame are in sealed contact.
10. A mechanical device, characterized in that, include: The vehicle body has a roof, and the roof is provided with a roof exhaust port; The secondary top device as described in any one of claims 1-9, wherein the lifting assembly of the secondary top device is disposed on the roof of the mechanical equipment, and the first frame exhaust port on the shielding frame of the secondary top device is connected to the roof exhaust port on the roof.