Superheated condensate water recovery device
By modifying the structure of the wastewater discharge tank, the hot water and steam condensate from the waste boiler are cooled in the discharge tank and then sent back to the circulating water system, solving the problem of unusable superheated condensate and realizing the recycling of water resources and cost savings.
Patent Information
- Application Number
- CN202520231388.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-13
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-13
AI Technical Summary
In the process of super-optimal Claus sulfur recovery, the generated superheated condensate cannot be returned to the production system due to its excessively high temperature, resulting in water waste and the existing equipment cannot be effectively utilized.
By modifying the structure of the sewage tank, hot water from the waste boiler and steam condensate are introduced into the sewage tank from the middle, and circulating water is added to the top for cooling. The condensate is then sent back to the circulating water system using a circulating water pump, thus realizing the reuse of superheated condensate.
This enables the reuse of superheated condensate, saving water resources and reducing production costs.
Smart Images
Figure CN223840966U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of condensate recovery technology, specifically relating to a superheated condensate recovery device. Background Technology
[0002] In the ultra-optimal Claus sulfur recovery process, sulfur dioxide and hydrogen sulfide react to form sulfur under the acceleration of a catalyst, generating a large amount of heat. To ensure that production proceeds in a direction favorable to sulfur formation, water is needed to cool the generated gaseous sulfur. After being heated by the heat of reaction, the water not only produces steam to supply the system, but also requires the discharge and replacement of a large amount of hot water from the sulfur condenser. Simultaneously, to ensure the fluidity of the sulfur, continuous steam tracing is required for the sulfur pipelines, resulting in a large amount of steam condensate.
[0003] The original equipment collected the waste boiler hot water and steam condensate in the drain tank. The waste boiler hot water entered the tank from the middle, and the condensate entered the tank from the top. As a result, the overheated condensate in the drain tank was too hot to be returned to the production system and could only be discharged into the sewage system through the ditch, resulting in a waste of water resources.
[0004] Therefore, improvements are urgently needed. Utility Model Content
[0005] To address the aforementioned deficiencies in the existing technology, this utility model provides a superheated condensate recovery device, comprising a sewage tank, a steam condensate pipeline, a waste boiler water pipeline, and a circulating water main pipeline. The steam condensate pipeline is used to introduce steam condensate, the waste boiler water pipeline is used to introduce waste boiler water, and the circulating water main pipeline is used to introduce circulating water. A first inlet pipeline is connected to the upper part of the sewage tank, a second inlet pipeline is connected to the middle part of the sewage tank, and an outlet pipeline is connected to the bottom of the sewage tank, which is connected to the circulating water system. Both the steam condensate pipeline and the waste boiler water pipeline are connected to the second inlet pipeline. The circulating water main pipeline is connected to a first circulating water branch pipeline and a second circulating water branch pipeline. The first circulating water branch pipeline is connected to the first inlet pipeline, and the second circulating water branch pipeline is connected to the outlet pipeline.
[0006] Optionally, an exhaust pipe is connected to the top of the sewage tank.
[0007] Specifically, the exhaust pipe is used to vent superheated steam.
[0008] Optionally, a first valve and a second valve are respectively installed on the first water inlet pipe and the second water inlet pipe.
[0009] Optionally, a circulating water pump is installed on the main circulating water pipeline, and a third valve and a fourth valve are respectively installed on the first circulating water branch pipeline and the second circulating water branch pipeline.
[0010] Optionally, a fifth valve and a water pump are installed on the outlet pipe.
[0011] This invention also includes other components that enable the superheated condensate recovery device to function properly, all of which are conventional techniques in the art. Furthermore, any devices or components not specified in this invention employ conventional techniques in the art.
[0012] The working principle and beneficial effects of this utility model are as follows: In order to realize the reuse of superheated condensate, the structure of the sewage tank is modified. Waste boiler hot water and steam condensate are introduced into the sewage tank from the middle. A stream of circulating water is added to the upper part of the sewage tank to cool the incoming superheated condensate. A stream of circulating water is also added to the outlet pipe of the sewage tank to cool the superheated condensate and maintain the liquid level of the sewage tank. The condensate is then sent to the circulating water system by a water pump, realizing the reuse of superheated condensate, saving water resources and reducing the production cost of the system. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] In the diagram: 1. Sewage tank, 2. Steam condensate pipeline, 3. Waste boiler water pipeline, 4. Main circulating water pipeline, 5. First inlet pipeline, 6. Second inlet pipeline, 7. Outlet pipeline, 8. Circulating water system, 9. First circulating water branch pipeline, 10. Second circulating water branch pipeline, 11. Exhaust pipeline, 12. First valve, 13. Second valve, 14. Circulating water pump, 15. Third valve, 16. Fourth valve, 17. Fifth valve, 18. Water pump. Detailed Implementation
[0016] The present invention will now be clearly described with reference to the accompanying drawings and specific embodiments. This description is merely for explaining the present invention and is not intended to limit it. Any modifications, equivalent substitutions, improvements, etc., made by those skilled in the art based on the embodiments of the present invention without inventive effort to obtain all other embodiments should be included within the protection scope of the present invention.
[0017] Example
[0018] like Figure 1As shown in the figure, this utility model embodiment provides a superheated condensate recovery device, including a sewage tank 1, a steam condensate pipeline 2, a waste boiler water pipeline 3, and a circulating water main pipeline 4. The steam condensate pipeline 2 is used to introduce steam condensate, the waste boiler water pipeline 3 is used to introduce waste boiler water, and the circulating water main pipeline 4 is used to introduce circulating water. The upper part of the sewage tank 1 is connected to a first inlet pipeline 5, the middle part of the sewage tank 1 is connected to a second inlet pipeline 6, and the bottom of the sewage tank 1 is connected to an outlet pipeline 7, which is connected to a circulating water system 8. The steam condensate pipeline 2 and the waste boiler water pipeline 3 are both connected to the second inlet pipeline 6. The circulating water main pipeline 4 is connected to a first circulating water branch pipeline 9 and a second circulating water branch pipeline 10. The first circulating water branch pipeline 9 is connected to the first inlet pipeline 5, and the second circulating water branch pipeline 10 is connected to the outlet pipeline 7.
[0019] In addition, the top of the sewage tank 1 is connected to an exhaust pipe 11, which is used for venting superheated steam. A first valve 12 and a second valve 13 are respectively installed on the first inlet water pipe 5 and the second inlet water pipe 6. A circulating water pump 14 is installed on the main circulating water pipe 4, and a third valve 15 and a fourth valve 16 are respectively installed on the first circulating water branch pipe 9 and the second circulating water branch pipe 10. A fifth valve 17 and a water pump 18 are installed on the outlet water pipe 7.
[0020] The working principle and beneficial effects of this utility model are as follows: In order to realize the reuse of superheated condensate, the structure of the sewage tank 1 is modified. Waste boiler hot water and steam condensate are introduced into the sewage tank 1 from the middle. A stream of circulating water is added to the upper part of the sewage tank 1 to cool the incoming superheated condensate. A stream of circulating water is also added to the outlet pipe 7 of the sewage tank 1 to cool the superheated condensate and maintain the liquid level of the sewage tank 1. The condensate is then sent to the circulating water system 8 through the water pump 18, realizing the reuse of superheated condensate, saving water resources and reducing the production cost of the system.
[0021] The embodiments of the present invention have been described above. These descriptions are exemplary and not exhaustive, nor are they limited to the disclosed embodiments. Many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments.
Claims
1. A superheated condensate recovery device, comprising a sewage tank, a steam condensate pipeline, a waste boiler water pipeline, and a circulating water main pipeline, characterized in that: The upper part of the sewage tank is connected to the first inlet pipe, the middle part of the sewage tank is connected to the second inlet pipe, and the bottom of the sewage tank is connected to the outlet pipe. The steam condensate pipe and the waste boiler water pipe are both connected to the second inlet pipe. The circulating water main pipe is connected to the first circulating water branch pipe and the second circulating water branch pipe. The first circulating water branch pipe is connected to the first inlet pipe, and the second circulating water branch pipe is connected to the outlet pipe.
2. The superheated condensate recovery device according to claim 1, characterized in that: The top of the sewage tank is connected to an exhaust pipe.
3. The superheated condensate recovery device according to claim 2, characterized in that: The first inlet pipe and the second inlet pipe are respectively equipped with a first valve and a second valve.
4. The superheated condensate recovery device according to claim 3, characterized in that: A circulating water pump is installed on the main circulating water pipeline, and a third valve and a fourth valve are installed on the first and second circulating water branch pipelines, respectively.
5. The superheated condensate recovery device according to claim 4, characterized in that: A fifth valve and a water pump are installed on the water outlet pipeline.