Efficient dust removal device for sheet samples

Abstract

The utility model relates to the technical field of dust removal, and discloses an efficient dust removal device for sheet samples, which comprises a base, the top of the base is fixedly connected with a gas channel, the top of the rear end of the base is fixedly connected with a connecting plate, the inner wall of the connecting plate is fixedly connected with a motor, and the output end of the motor is fixedly connected with a screw rod. A connecting frame is arranged on the left side of the connecting plate, and an air cavity is fixedly connected into the connecting frame. According to the utility model, air is discharged from a sample through the air outlet hole at the middle end of the air cavity, air and impurities are sucked through the air inlet holes at the two sides, the air is conveyed into the air pipeline through the air suction pipeline, negative pressure is formed inside through the air holes, the sample is fixed, air is conveyed through the air pump, and the outer wall of the sample is efficiently dedusted; the gas flow is controlled, the pollution of the external environment to the sample can be reduced, the purity and quality of the sample are improved, a self-circulation gas loop is formed, a long pipe for exhausting waste gas does not need to be configured, the structure is ingenious, and the pollution to the environment is little.

Description

Technical Field

[0001] This utility model relates to the field of dust removal technology, specifically a high-efficiency dust removal device for thin sheet samples. Background Technology

[0002] A solar cell is a thin film of photovoltaic semiconductors that directly generates electricity using sunlight. Also known as a "solar chip" or "photovoltaic cell," it can instantly output voltage and generate current when a circuit is established, provided it receives sufficient illumination. In physics, this is called solar photovoltaic (PV), or simply photovoltaic.

[0003] In the production and processing of thin-film samples, dust removal is required in many processes. Dust removal is necessary after each coating layer, otherwise many spots may be generated. Surface cleanliness directly affects the quality of the final product. Any tiny dust or impurities may form spots during the coating process, resulting in uneven and defective finished products.

[0004] To address the aforementioned problems, a high-efficiency dust removal device for thin sheet samples is proposed. Utility Model Content

[0005] The purpose of this utility model is to provide a high-efficiency dust removal device for thin sheet samples, which solves the problem in the background technology that many processes in the production and processing of thin sheet samples require dust removal. Because dust removal is required after each coating layer, otherwise many spots may be generated. The surface cleanliness directly affects the quality of the final product. Any tiny dust or impurities may form spots during the coating process, resulting in uneven and defective finished products.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency dust removal device for thin sheet samples, comprising a base, a gas channel fixedly connected to the top of the base, a connecting plate fixedly connected to the top of the rear end of the base, a motor fixedly connected to the inner wall of the connecting plate, a lead screw fixedly connected to the output end of the motor, a connecting frame provided on the left side of the connecting plate, an air chamber fixedly connected inside the connecting frame, a support plate fixedly connected to the front right side of the connecting plate, an air pump fixedly connected to the top of the support plate, a discharge pipe fixedly connected to the right side of the gas channel, a filter box fixedly connected to the right side of the discharge pipe, uniformly distributed air holes opened at the top of the gas channel, and a filter assembly provided inside the filter box.

[0007] By adopting the above technical solution, the connecting frame moves through the air chamber, the air pump delivers gas into the air chamber, the sample is fixed through the gas channel and air hole, and the intake air is filtered through the filter box.

[0008] As a further description of the above technical solution: the filter assembly includes a fixing plate, which is fixedly connected to the left and right outer walls of the front end of the filter box. The inner walls of the upper and lower ends of the filter box are provided with sliding grooves. Sliding blocks are slidably connected to the inner walls of the sliding grooves. A connecting frame is fixedly connected between the sliding blocks. A filter screen is fixedly connected to the inner wall of the left side of the connecting frame. An activated carbon plate is fixedly connected to the inner wall of the right side of the connecting frame. Bolts are threadedly connected between the fixing plates.

[0009] By adopting the above technical solution, air is filtered through a filter screen and an activated carbon plate, and the filter screen and activated carbon plate are replaced and cleaned regularly.

[0010] As a further description of the above technical solution: a nut pair is threadedly connected to the outer ring on the left side of the lead screw, and a movable seat is fixedly connected to the outer wall on the left side of the nut pair.

[0011] By adopting the above technical solution, the nut pair and the moving seat are moved by the lead screw.

[0012] As a further description of the above technical solution: the front end of the movable seat is internally connected to a guide column that slides through it, and the guide column is fixedly connected to the connecting plate.

[0013] By adopting the above technical solution, the moving seat is guided and limited by the guide column.

[0014] As a further description of the above technical solution: a guide rail is fixedly connected to the middle section of the top inner wall of the connecting plate, a sliding block is slidably connected to the outer wall of the guide rail, and the sliding block is fixedly connected to the movable seat. A connecting frame is fixedly connected to the bottom of the sliding block.

[0015] By adopting the above technical solution, the sliding block moves and slides on the outer wall of the guide rail.

[0016] As a further description of the above technical solution: the air pump outlet is fixedly connected to a delivery pipe, and the delivery pipe passes through the middle of the air chamber and is fixedly connected.

[0017] By adopting the above technical solution, the gas drawn by the air pump is transported through the delivery pipe.

[0018] As a further description of the above technical solution: air intake pipes are fixedly connected to the top of the left and right sides of the air chamber, and the air intake pipes pass through and are fixedly connected to the gas channel.

[0019] By adopting the above technical solution, the air generated during the cleaning process is drawn in and filtered.

[0020] As a further description of the above technical solution: a clean pipe is fixedly connected to the air outlet of the filter box, and the clean pipe is fixedly connected to the air inlet of the air pump.

[0021] By adopting the above technical solution, clean gas is extracted using an air pump.

[0022] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0023] This utility model provides a high-efficiency dust removal device for thin-film samples. First, air is discharged from the sample through the air outlet in the middle of the air chamber. Air and impurities are drawn in through the air inlets on both sides. The air is then transported into the gas pipe through the suction pipe. The air inlets create a negative pressure inside, fixing the sample. The gas is transported by an air pump to efficiently remove dust from the outer wall of the sample. By controlling the airflow, the contamination of the sample by the external environment can be reduced, improving the purity and quality of the sample. It forms a self-circulating gas loop, eliminating the need for a long exhaust pipe. The structure is ingenious and causes less environmental pollution. Attached Figure Description

[0024] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0025] Figure 2 This is a cross-sectional structural diagram of the connecting plate of this utility model;

[0026] Figure 3 This is a cross-sectional structural diagram of the gas channel of this utility model;

[0027] Figure 4 This is an exploded structural diagram of the bolt of this utility model.

[0028] In the diagram: 1. Base; 2. Connecting plate; 3. Guide rail; 4. Sliding block; 5. Connecting frame; 6. Air chamber; 7. Support plate; 8. Filter box; 9. Gas channel; 10. Motor; 11. Guide column; 12. Lead screw; 13. Nut pair; 14. Moving seat; 15. Suction pipe; 16. Air pump; 17. Delivery pipe; 18. Clean pipe; 19. Air hole; 20. Discharge pipe; 21. Slide groove; 22. Slider; 23. Connecting frame; 24. Filter screen; 25. Activated carbon plate; 26. Fixing plate; 27. Bolt. Detailed Implementation

[0029] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0030] To further understand the contents of this utility model, a detailed description of this utility model will be provided with reference to the accompanying drawings.

[0031] Reference Figure 1 This utility model discloses a high-efficiency dust removal device for thin sheet samples, including a base 1. A gas channel 9 is fixedly connected to the top of the base 1. The gas channel 9 is very narrow, so the flow rate is fast. According to Bernoulli's principle, in fluid flow, the faster the flow rate, the lower the static pressure. The sample at the top of the gas channel 9 is fixed. A connecting plate 2 is fixedly connected to the top of the rear end of the base 1. A motor 10 is fixedly connected to the inner wall of the connecting plate 2. The motor 10 is fixed to the right side of the connecting plate 2. The suction pipe 15 and the delivery pipe 17 are flexible hoses for easy movement.

[0032] Reference Figure 2 - Figure 4 A lead screw 12 is fixedly connected to the output end of motor 10. A connecting frame 5 is provided on the left side of connecting plate 2. An air chamber 6 is fixedly connected inside the connecting frame 5. An ultrasonic generator is located at the bottom of the air chamber 6 (not shown in the attached diagram). This device is at the bottom of the blowing chamber of the air chamber 6 to clean impurities. There are suction chambers on both sides of the air chamber 6 to draw in air and impurities, which are then removed through suction pipe 15. The blowing chamber is located in the middle of the air chamber 6. The shape and size of the blowing chamber can be changed to deliver gas from air pump 16 to clean impurities on the sample. Pressurized air is introduced. A support plate 7 is fixedly connected to the front right side of the connecting plate 2, and an air pump 16 is fixedly connected to the top of the support plate 7. The support plate 7 provides fixed support for the air pump 16. An exhaust pipe 20 is fixedly connected to the right side of the gas channel 9. The air in the gas channel 9 is discharged into the filter box 8 for filtration through the exhaust pipe 20. The filter box 8 is fixedly connected to the right side of the exhaust pipe 20. Impurities are filtered through the filter box 8, and clean gas is delivered. The top of the gas channel 9 has evenly distributed air holes 19. The sample is placed on top of the air holes 19.

[0033] Reference Figure 2 - Figure 4The filter box 8 contains a filter assembly, which includes a fixing plate 26. The fixing plate 26 and bolts 27 limit the movement of the connecting frame 23. The fixing plate 26 is fixedly connected to the outer walls of the left and right sides of the front end of the filter box 8. The inner walls of the upper and lower ends of the filter box 8 are provided with sliding grooves 21. Sliding blocks 22 are slidably connected to the inner walls of the sliding grooves 21. The front end of the sliding blocks 22 has a sealing gasket to prevent air leakage. The connecting frame 23 is fixedly connected between the sliding blocks 22. The filter screen 24 and activated carbon plate 25 inside the connecting frame 23 can be removed and cleaned through the sliding grooves 21 and the sliding blocks 22. For filtering impurities in the air, a filter screen 24 is fixedly connected to the inner left wall of the connecting frame 23, and an activated carbon plate 25 is fixedly connected to the inner right wall of the connecting frame 23. Bolts 27 are threadedly connected between the fixing plates 26. The bolts 27 are rotated into the fixing plates 26 to limit the connection frame 23. A nut pair 13 is threadedly connected to the outer left ring of the lead screw 12. A movable seat 14 is fixedly connected to the outer left wall of the nut pair 13. A guide post 11 is slidably connected through the front end of the movable seat 14 and is fixedly connected to the connecting plate 2. A guide rail 3 is fixedly connected to the middle section of the inner top wall of the connecting plate 2. A sliding block 4 is slidably connected to the outer wall of the guide rail 3. Furthermore, the sliding block 4 is fixedly connected to the movable seat 14. The guide rail 3 has limiters on both sides to limit the movement of the sliding block 4. A connecting frame 5 is fixedly connected to the bottom of the sliding block 4. The motor 10 drives the lead screw 12 to rotate, which in turn moves the nut assembly 13. The nut assembly 13 is fixed to the movable seat 14. The guide post 11 guides and limits the movable seat 14, causing it to move left and right. This moves the sliding block 4 along the outer wall of the guide rail 3, and consequently, the connecting frame 5. The connecting frame 5 is fixed to the air chamber 6, causing the air chamber 6 to move and clean impurities from the sample. (Air pump...) The outlet end of the air chamber 6 is fixedly connected to a delivery pipe 17, which passes through the middle of the air chamber 6 and is fixedly connected. The delivery pipe 17 can be extended and bent. The top of the left and right sides of the air chamber 6 is fixedly connected to a suction pipe 15, which passes through the gas channel 9 and is fixedly connected. The suction pipe 15 can be bent to facilitate the movement of the air chamber 6 and move the suction pipe 15 together. The outlet end of the filter box 8 is fixedly connected to a clean pipe 18, which is fixedly connected to the inlet end of the air pump 16. The filter box 8 filters the air, which is then drawn by the air pump 16 and delivered through the clean pipe 18.

[0034] Working principle: Gas is drawn in by air pump 16 and delivered through clean pipe 18. The clean gas is then delivered to the middle of air chamber 6, blowing out air to clean the sample. Impurities and air are drawn away through suction pipes 15 on both sides of air chamber 6 and then transported through gas channel 9 and vent 19. Gas channel 9 is very narrow, resulting in a high flow rate. According to Bernoulli's principle, in fluid flow, the higher the flow rate, the lower the static pressure. This fixes the sample at the top of gas channel 9. Simultaneously, air enters the filter box 8 and is filtered by filter screen 24 and activated carbon plate 25. Impurities are filtered, and then clean gas is delivered. The motor 10 drives the lead screw 12 to rotate, which in turn drives the nut assembly 13 to move. The nut assembly 13 is fixed to the moving seat 14. The guide post 11 guides and limits the moving seat 14, causing it to move left and right. This causes the sliding block 4 to move on the outer wall of the guide rail 3, which in turn moves the connecting frame 5. The connecting frame 5 is fixed to the gas chamber 6, which in turn moves the gas chamber 6 to clean impurities from the sample. The bolt 27 is then unscrewed, and the filter screen 24 and activated carbon plate 25 inside the connecting frame 23 are removed through the sliding groove 21 and the slider 22 for cleaning.

[0035] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0036] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A high-efficiency dust removal device for thin sheet samples, comprising a base (1), characterized in that: A gas channel (9) is fixedly connected to the top of the base (1), a connecting plate (2) is fixedly connected to the top of the rear end of the base (1), a motor (10) is fixedly connected to the inner wall of the connecting plate (2), a lead screw (12) is fixedly connected to the output end of the motor (10), a connecting frame (5) is provided on the left side of the connecting plate (2), an air chamber (6) is fixedly connected inside the connecting frame (5), a support plate (7) is fixedly connected to the front end of the right side of the connecting plate (2), an air pump (16) is fixedly connected to the top of the support plate (7), an exhaust pipe (20) is fixedly connected to the right side of the gas channel (9), a filter box (8) is fixedly connected to the right side of the exhaust pipe (20), a gas channel (9) has evenly distributed air holes (19) at the top, and a filter assembly is provided inside the filter box (8).

2. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The filter assembly includes a fixing plate (26), which is fixedly connected to the outer walls of the left and right sides of the front end of the filter box (8). The inner walls of the upper and lower ends of the filter box (8) are provided with sliding grooves (21). Sliding blocks (22) are slidably connected to the inner walls of the sliding grooves (21). A connecting frame (23) is fixedly connected between the sliding blocks (22). A filter screen (24) is fixedly connected to the inner wall of the left side of the connecting frame (23). An activated carbon plate (25) is fixedly connected to the inner wall of the right side of the connecting frame (23). Bolts (27) are threadedly connected between the fixing plates (26).

3. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The lead screw (12) is threaded with a nut pair (13) on the left outer ring, and a movable seat (14) is fixedly connected to the left outer wall of the nut pair (13).

4. The high-efficiency dust removal device for thin sheet samples according to claim 3, characterized in that: The guide post (11) is slidably connected through the front end of the movable seat (14), and the guide post (11) is fixedly connected to the connecting plate (2).

5. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The connecting plate (2) has a guide rail (3) fixedly connected to the middle section of the top inner wall. The guide rail (3) has a sliding block (4) slidably connected to the outer wall. The sliding block (4) is fixedly connected to the moving seat (14). The bottom of the sliding block (4) is fixedly connected to a connecting frame (5).

6. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The air pump (16) is fixedly connected to a delivery pipe (17) at its outlet end, and the delivery pipe (17) passes through the middle of the air chamber (6) and is fixedly connected.

7. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The top of the left and right sides of the air chamber (6) is fixedly connected to the air intake pipe (15), and the air intake pipe (15) is connected to the gas channel (9) through and fixedly connected.

8. The high-efficiency dust removal device for thin sheet samples according to claim 1, characterized in that: The filter box (8) is fixedly connected to a clean pipe (18) at the air outlet, and the clean pipe (18) is fixedly connected to the air inlet of the air pump (16).

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