Reagent tray structure
By incorporating the rotation of the inner ring support and the low-temperature design of the air duct assembly, the problem of poor mixing effect in existing reagent trays has been solved, achieving faster mixing and heat preservation, and preventing fogging at the barcode scanning window.
Patent Information
- Application Number
- CN202520335959.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-28
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2035-02-28
AI Technical Summary
The existing reagent trays have poor mixing effect and take a long time to mix.
It adopts an inner ring support and an outer ring support design. The inner ring support rotates while rotating on its own axis. Combined with the air duct component, it provides a low temperature environment. The low temperature conditions are maintained by the fan and the cooling module. A condensate drain hole is provided. The shell component is wrapped with thermal insulation material to maintain the low temperature environment.
It achieves better mixing effect and heat preservation performance, shortens mixing time, and prevents fogging of the scanning window from affecting the scanning operation.
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Figure CN223841762U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of medical testing equipment technology, and more specifically to a reagent tray structure. Background Technology
[0002] A reagent tray is an essential component in chemiluminescence instruments, used for storing and mixing reagents. Currently, existing reagent tray devices are typically circular, with the body often made of aluminum alloy and covered with insulation. Inside the tray is a reagent disc, whose rotation is controlled by a photocoupler. An external sample rack is installed to hold sample tubes, and a barcode scanner is located at the very end. The scanner scans and records the barcodes on the sample tubes and reagent kits as the reagent disc and sample rack rotate.
[0003] For example, utility model application number 201820893908.3 discloses a reagent tray structure, including a fixed support, a drive component, a rotating disk, multiple sample tubes and multiple reagent bottles; the drive component is installed on the fixed support, the fixed support is used to fix and connect to the body of the hybridization instrument, the rotating disk is connected to the drive component for transmission, multiple sample tubes are arranged in a ring around the rotating disk at intervals, multiple reagent bottles are arranged in a ring around the rotating disk at intervals, and the rings formed by the multiple sample tubes and the rings formed by the multiple reagent bottles are both concentrically arranged with the rotating disk.
[0004] However, in the above-mentioned technology, the mixing of reagents on the reagent tray is achieved by centrifugal force from the rotation of the reagent tray, which results in poor mixing effect and long mixing time. Utility Model Content
[0005] To address the shortcomings of existing technologies, the purpose of this invention is to provide a reagent tray structure that offers better mixing and heat preservation effects.
[0006] The technical solution adopted by this utility model to solve the technical problem is: a reagent tray structure, the reagent tray structure including an air duct assembly, a shell assembly and a reagent tray assembly; the shell assembly is disposed on the air duct assembly, and the reagent tray assembly is disposed inside the shell assembly;
[0007] The air duct assembly is a base support for the reagent tray structure, providing a heat exchange channel for the reagent tray assembly;
[0008] The housing assembly includes a reagent compartment body and a reagent compartment cover, the reagent compartment body and the reagent compartment cover being connected by a hinge on a rear support frame; the reagent compartment body is surrounded by thermal insulation material.
[0009] The reagent tray assembly includes a reagent bottle, a reagent bottle support for fixing the reagent bottle, a tray base, and a transmission mechanism connected to the tray base; the reagent bottle support is fixed on the tray base, and the transmission mechanism drives the tray base and the reagent bottle support to rotate about the center of the reagent bottle support.
[0010] The transmission mechanism includes a motor, a first synchronous pulley, a synchronous belt, a second synchronous pulley, a first pinion, and a first large gear. The motor is connected to the second synchronous pulley via the first synchronous pulley and the synchronous belt. The second synchronous pulley coaxially drives the first pinion. The first pinion meshes with the first large gear, and the first large gear is fixed below the base of the disc.
[0011] Furthermore, the reagent bottle support includes an inner ring support and an outer ring support. The reagent bottles on the inner ring support rotate while following the rotation of the reagent bottle support. The transmission mechanism also includes a second pinion and a second large gear. The second large gear is fixed to the bottom of the reagent bottle support, and the second pinion is fixed to the bottom of the inner ring support of the reagent bottle support. The second pinion meshes with the second large gear.
[0012] Furthermore, the bottom of each inner ring support is provided with a bottle base, which is connected to the second pinion via a bearing; the bottle base is provided with a plurality of pins, which are engaged and positioned with the limiting pin holes at the bottom of the reagent bottle placed on the inner ring support.
[0013] Furthermore, the inner and outer ring supports of the reagent bottle holder are provided with a plurality of slots for accommodating and fixing the reagent bottles. The cross-section of the slots is C-shaped and has an opening. Each slot is opened radially outward from the center of the disk of the reagent bottle holder.
[0014] Furthermore, the reagent bottle has a cap thread on the outside of the bottle opening, and a limiting boss is provided below the cap thread.
[0015] Furthermore, two fins are symmetrically arranged on the inner side of the reagent bottle.
[0016] Furthermore, the air duct assembly includes a fan, an air duct, a base plate, and a cooling module. A fan is installed at one end of the air duct, and a cooling module is installed at the other end. The housing assembly and reagent tray assembly are installed on the top of the base plate. The base plate is also provided with several condensate drain holes.
[0017] Furthermore, a reagent bottle barcode scanning window is provided on one side of the reagent compartment, a heating element is provided at the window, and a barcode scanner is provided outside the window; a large reagent bottle compartment is provided on the other side of the reagent compartment, a liquid level sensor is provided on the large reagent bottle compartment, and the large reagent bottle compartment is used to accommodate large reagent bottles.
[0018] Furthermore, the reagent compartment cover is provided with two through holes, which are respectively used to correspond to the bottle mouth positions of the reagent bottles on the inner ring support and the outer ring support; a magnetic block is installed at the handle position of the reagent compartment cover, and the magnetic block is attracted to the top of the front support frame after the reagent compartment cover is closed; a sensor is provided on the front support frame.
[0019] The beneficial effects of this utility model are as follows: Compared with the prior art, the reagent tray structure provided by this utility model has the following advantages:
[0020] 1) The reagent tray assembly is equipped with an inner ring support and an outer ring support. The inner ring support can rotate on its own axis while rotating with the reagent bottle support. Together with the fins inside the reagent bottle, it can make the reagent in the inner ring achieve a better mixing effect during movement.
[0021] 2) A bottle base is set at the bottom of the inner ring support. Several pins on the bottle base are engaged with the limiting pin holes at the bottom of the reagent bottle for positioning, so that the transmission mechanism can better control the reagent bottle on the inner ring support to rotate.
[0022] 3) The cooling module in the air duct assembly is used to provide a continuous low temperature for the reagent tray; the fan in the air duct assembly is used to dissipate the heat generated by the cooling module during operation; condensate drain holes are provided at the bottom of the reagent tray and the bottom of the large reagent bottle to drain condensate in a timely manner.
[0023] 4) The housing assembly provides a sealed cavity for the reagent tray and other reagent bottles. It is surrounded by insulation material to effectively maintain the low internal temperature environment. A heating element is provided at the barcode window to defog the barcode scanning window and prevent fogging from affecting barcode scanning. Attached Figure Description
[0024] Figure 1 A schematic diagram of the reagent tray structure provided by this utility model.
[0025] Figure 2 This is a top view of the reagent tray assembly in this utility model.
[0026] Figure 3 for Figure 2 A schematic diagram of the cross-sectional structure along the BB direction.
[0027] Figure 4 This is an exploded view of the reagent tray assembly in this utility model.
[0028] Figure 5 This is a schematic diagram of the front structure of the reagent bottle in this utility model.
[0029] Figure 6 This is a top view of the reagent bottle in this utility model.
[0030] Figure 7 for Figure 6 A schematic diagram of the cross-sectional structure along the AA direction.
[0031] Figure 8 This is a schematic diagram of the structure of the air duct component of this utility model.
[0032] Figure 9 and Figure 10 This is a schematic diagram of the shell assembly in this utility model.
[0033] Among them, 1-air duct assembly; 101-fan; 102-air duct; 103-base plate; 104-cooling module; 105-condensate drain hole; 2-shell assembly; 201-reagent compartment cover; 202-through hole; 203-reagent compartment body; 204-front support frame; 205-barcode scanner; 206-magnetic block; 207-rear support frame; 208-large reagent bottle compartment; 209-liquid level sensor; 3-reagent tray assembly; 301-motor; 302-first... Stepping wheel; 303-Synchronous belt; 304-First pinion; 305-Reagent bottle holder; 306-Second pinion; 307-Second large gear; 308-Disc base; 309-First large gear; 310-Second synchronous pulley; 311-Outer ring support; 312-Inner ring support; 313-Pin; 316-Limiting boss; 317-Slot; 318-Gap; 319-Reagent bottle; 320-Fin; 321-Limiting pin hole; 322-Bottle base. Detailed Implementation
[0034] To facilitate understanding of this utility model, a more comprehensive description will be given below with reference to the accompanying drawings. The drawings illustrate preferred embodiments of this utility model. However, this utility model can be implemented in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided to provide a more thorough and complete understanding of the disclosure of this utility model.
[0035] Example
[0036] like Figures 1 to 10As shown, a reagent tray structure includes an air duct assembly 1, a housing assembly 2, and a reagent tray assembly 3. The housing assembly 2 is disposed on the air duct assembly 1, and the reagent tray assembly 3 is disposed inside the housing assembly 2. The air duct assembly 1 serves as the base support for the reagent tray structure, providing a heat exchange channel for the reagent tray assembly 3. The housing assembly 2 includes a reagent compartment 203 and a reagent compartment cover 201, which are connected by a hinge on a rear support frame 207. The reagent compartment 203 is surrounded by insulation material. The reagent tray assembly 3 includes a reagent bottle 319, a reagent bottle support 305 for fixing the reagent bottle 319, a tray base 308, and a transmission mechanism connected to the tray base 308. The reagent bottle support 305 is fixed to the tray base 308, and the transmission mechanism drives the tray base 308 and the reagent bottle support 305 to rotate about the center of the reagent bottle support 305.
[0037] like Figure 3 As shown, the transmission mechanism includes a motor 301, a first synchronous pulley 302, a synchronous belt 303, a second synchronous pulley 310, a first pinion 304, and a first gear 309. The motor 301 is connected to the second synchronous pulley 310 through the first synchronous pulley 302 and the synchronous belt 303. The second synchronous pulley 310 coaxially drives the first pinion 304. The first pinion 304 meshes with the first gear 309, and the first gear 309 is fixed below the tray base 308. The transmission mechanism drives the tray base 308 and the reagent bottle holder 305 to rotate about the center of the reagent bottle holder 305. When the motor 301 is working, it drives the synchronous belt 303 through the first synchronous pulley 302. The synchronous belt 303 drives the second synchronous pulley 310. The second synchronous pulley 310 coaxially drives the first pinion 304 to rotate. Since the first pinion 304 is meshed with the first large gear 309, it further drives the first large gear 309 to rotate, and finally drives the tray base 308 and the reagent bottle holder 305 to rotate together. When the reagent bottle holder 305 rotates, the inner ring holder 312 and the outer ring holder 311 located on the reagent bottle holder 305 rotate simultaneously about the center of the reagent bottle holder 305.
[0038] The reagent bottle holder 305 includes an inner ring holder 312 and an outer ring holder 311. The reagent bottles 319 on the inner ring holder 312 simultaneously rotate under the action of the transmission mechanism. The transmission mechanism also includes a second pinion 306 and a second large gear 307. The second large gear 307 is fixed to the bottom of the reagent bottle holder 305, and the second pinion 306 is fixed to the bottom of the inner ring holder 312 of the reagent bottle holder 305 via bearings. The second pinion 306 meshes with the second large gear 307. When the reagent bottle holder 305 rotates, the second large gear 307 fixed to its bottom also rotates accordingly. The second pinion 306 and the second large gear 307 perform planetary gear motion, where the sun gear is the second large gear 307 and the planetary gear is the second pinion 306. The bottom of each inner ring support 312 is provided with a bottle base support 322, which is connected to the second pinion 306 via a bearing. Each bottle base support 322 is provided with several pins 313, which engage with the limiting pin holes at the bottom of the reagent bottles placed on the inner ring support for positioning. The pins 313 cooperate with the limiting pin holes 321 to fix the reagent bottles 319 onto the inner ring support 312. Finally, when the reagent bottle support 305 rotates, the reagent bottles 319 on the inner ring support 312 will not only rotate with the reagent bottle support 305 but also rotate on their own axis.
[0039] like Figures 2 to 4 As shown, the inner ring support 312 and outer ring support 311 of the reagent bottle holder 305 are each provided with a plurality of slots 318 for accommodating and fixing the reagent bottles 319. In this embodiment, the outer ring support 311 has 16 slots 318 for fixing the reagent bottles 319, and the inner ring support 312 has 4 slots 318 for fixing the reagent bottles 319. The cross-section of the slot 318 is C-shaped and has a notch 317; each notch 317 is opened radially outward from the center of the disk of the reagent bottle holder 305. Figure 5 As shown, the reagent bottle 319 has a cap thread on the outside of the bottle mouth, which makes it easy to tighten the reagent bottle cap to prevent reagent evaporation; a limiting boss 316 is provided below the cap thread, which makes it easy to install the reagent bottle 319 onto the reagent bottle bracket 305.
[0040] like Figure 7 As shown, two fins 320 are symmetrically arranged on the inner side of the reagent bottle 319; when the reagent bottle 319 on the inner ring support 312 rotates, the reagent in the reagent bottle 319 can be effectively mixed.
[0041] like Figure 8As shown, the air duct assembly 1 includes a fan 101, an air duct 102, a base plate 103, and a cooling module 104. The fan 101 is installed at one end of the air duct 102 to dissipate heat generated by the cooling module 104 during operation; the cooling module 104 is installed at the other end to provide a continuous low-temperature condition for the reagent tray. The housing assembly 2 and the reagent tray assembly 3 are mounted on the top of the base plate 103. The base plate 103 also has several condensate drain holes 105, which allow condensate to drain from the bottom of the reagent tray and the bottom of the large reagent bottle in a timely manner.
[0042] like Figure 9 and 10 As shown, a reagent bottle barcode scanning window is provided on one side of the reagent compartment 203. A heating element is installed on the window for defogging, and a barcode scanner 205 is located outside the window. A large reagent bottle compartment 208 is located on the other side of the reagent compartment 203. A liquid level sensor 209 is installed on the large reagent bottle compartment 208, which is used to hold large reagent bottles. These large reagent bottles are used to hold sample diluents, a large-dose reagent required in the instrument's workflow. They require low-temperature storage and are too large to be placed in the reagent tray, so they are placed next to it. The liquid level sensor 209 monitors whether the liquid level in the large reagent bottle is too low. It is installed at the bottom side of the large reagent bottle compartment 208. When the liquid level in the large reagent bottle decreases to a certain value, the liquid level sensor 209 is triggered.
[0043] The reagent compartment cover 201 has two through holes 202, which correspond to the bottle openings of reagent bottles 319 on the inner ring support 312 and the outer ring support 311, respectively, to facilitate the insertion of other reagent needles into the reagent bottles 319 to retrieve reagents. The handle of the reagent compartment cover 201 is equipped with a magnetic block 206. When the reagent compartment cover 201 is closed, the magnetic block 206 is attracted to the top of the front support frame 204. The front support frame 204 is equipped with a sensor that can be used to detect whether the cover is closed.
[0044] The above embodiments are only used to illustrate the present utility model and are not intended to limit the present utility model. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present utility model. Therefore, all equivalent technical solutions also fall within the scope of the present utility model. The patent protection scope of the present utility model should be defined by the claims.
Claims
1. A reagent tray structure, characterized in that: The reagent tray structure includes an air duct assembly, a housing assembly, and a reagent tray assembly; the housing assembly is disposed on the air duct assembly, and the reagent tray assembly is disposed inside the housing assembly; The air duct assembly is a base support for the reagent tray structure, providing a heat exchange channel for the reagent tray assembly; The housing assembly includes a reagent compartment body and a reagent compartment cover, the reagent compartment body and the reagent compartment cover being connected by a hinge on a rear support frame; the reagent compartment body is surrounded by thermal insulation material. The reagent tray assembly includes a reagent bottle, a reagent bottle support for fixing the reagent bottle, a tray base, and a transmission mechanism connected to the tray base; the reagent bottle support is fixed on the tray base, and the transmission mechanism drives the tray base and the reagent bottle support to rotate about the center of the reagent bottle support. The transmission mechanism includes a motor, a first synchronous pulley, a synchronous belt, a second synchronous pulley, a first pinion, and a first large gear. The motor is connected to the second synchronous pulley via the first synchronous pulley and the synchronous belt. The second synchronous pulley coaxially drives the first pinion. The first pinion meshes with the first large gear, and the first large gear is fixed below the base of the disc.
2. The reagent tray structure as described in claim 1, characterized in that: The reagent bottle support includes an inner ring support and an outer ring support. The reagent bottles on the inner ring support rotate while following the rotation of the reagent bottle support. The transmission mechanism also includes a second pinion and a second large gear. The second large gear is fixed to the bottom of the reagent bottle support, and the second pinion is fixed to the bottom of the inner ring support of the reagent bottle support. The second pinion meshes with the second large gear.
3. The reagent tray structure as described in claim 2, characterized in that: The bottom of each inner ring support is provided with a bottle base, which is connected to the second pinion via a bearing; the bottle base is provided with several pins, which are engaged and positioned with the limiting pin holes at the bottom of the reagent bottle placed on the inner ring support.
4. The reagent tray structure as described in claim 2, characterized in that: The inner and outer ring supports of the reagent bottle holder are provided with a number of slots for accommodating and fixing the reagent bottles. The cross-section of the slots is C-shaped and has an opening. Each slot is opened from the center of the reagent bottle holder along the radial direction outward.
5. The reagent tray structure as described in claim 1, characterized in that: The reagent bottle has a cap thread on the outside of the bottle opening, and a limiting boss is provided below the cap thread.
6. The reagent tray structure as described in claim 1, characterized in that: The reagent bottle has two symmetrical fins on its inner side.
7. The reagent tray structure as described in claim 1, characterized in that: The air duct assembly includes a fan, an air duct, a base plate, and a cooling module. The fan is installed at one end of the air duct, and the cooling module is installed at the other end. The housing assembly and reagent tray assembly are installed on the top of the base plate. The base plate is also provided with several condensate drain holes.
8. The reagent tray structure as described in claim 1, characterized in that: A reagent bottle barcode scanning window is provided on one side of the reagent compartment, a heating element is provided at the window, and a barcode scanner is provided outside the window; a large reagent bottle compartment is provided on the other side of the reagent compartment, a liquid level sensor is provided on the large reagent bottle compartment, and the large reagent bottle compartment is used to hold large reagent bottles.
9. The reagent tray structure as described in claim 1, characterized in that: The reagent compartment cover has two through holes, which are respectively used to correspond to the bottle mouth positions of the reagent bottles on the inner ring support and the outer ring support; the handle position of the reagent compartment cover is equipped with a magnetic block, which attracts the top of the front support frame when the reagent compartment cover is closed; the front support frame is equipped with a sensor.
Citation Information
Patent Citations
Reagent is twined and is constructed and hybridization appearance
CN208500924U