Modular assembly device for lithium ion battery pack
By designing a combined structure of enclosure, cover, partition, and anti-collision pad, the difficulties in disassembling lithium-ion battery packs and the problem of module fixation during maintenance are solved, enabling convenient disassembly and replacement as well as anti-collision protection.
Patent Information
- Application Number
- CN202423212883.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-25
- Publication Date
- 2026-01-27
- Estimated Expiration
- 2034-12-25
AI Technical Summary
Existing lithium-ion battery packs are inconvenient to disassemble and replace during maintenance, difficult to fix different modules, and lack anti-collision protection when moving within the assembly unit.
A modular assembly device was designed, comprising a housing, a cover, a partition, and anti-collision pads. The combination structure of protrusions, connecting plates, partitions, and clamps facilitates the disassembly, replacement, and fixing of different lithium-ion batteries, while providing protection through the anti-collision pads.
It enables easy disassembly and replacement of different lithium-ion battery modules, and prevents collision damage during movement.
Smart Images

Figure CN223843029U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of food processing technology, specifically to a modular assembly device for lithium-ion battery packs. Background Technology
[0002] Lithium-ion batteries are a type of rechargeable battery that primarily relies on the movement of lithium ions between the positive and negative electrodes to function. During charging and discharging, Li+ ions repeatedly insert and extract between the two electrodes. When charging, Li+ ions extract from the positive electrode, pass through the electrolyte, and insert into the negative electrode, which is then in a lithium-rich state. The opposite occurs during discharging. These batteries typically use lithium-containing materials as electrodes and are representative of modern high-performance batteries. Different modules need to be assembled when using lithium-ion batteries, thus requiring a lithium-ion battery pack module assembly device.
[0003] Chinese utility model patent CN219203375U discloses a lithium-ion battery pack module, relating to the field of oxygen purification technology. The module includes a module frame with a load-bearing frame welded to its bottom and stabilizing holes on its surface. The module frame has connecting holes on its outer side and a slide rail on its inner wall, with a telescopic placement platform movably connected to one end of the slide rail. This lithium-ion battery pack module, through a cover plate and rubber pads in the wire pressing mechanism, allows the cover plate to be closed via a round shaft during use. The rubber pads on the inner wall then flatten the wiring connected to the battery pack, maintaining its flatness and stability. The telescopic placement platform and adjustment mechanism allow for size adjustment during use, and the sliding mechanism allows for the movement of the support frame, thus accommodating different lithium-ion batteries and broadening its application range.
[0004] Because existing technologies have problems such as the inconvenience of disassembling and replacing lithium-ion battery packs when maintenance is needed, the difficulty in fixing different lithium-ion batteries due to their different modules, and the difficulty in preventing collisions when moving lithium-ion batteries within the assembly device, we propose a modular assembly device for lithium-ion battery packs to solve the problems mentioned above. Utility Model Content
[0005] The purpose of this utility model is to provide a modular assembly device for lithium-ion battery packs, so as to solve the problems in the prior art mentioned in the background that lithium-ion battery packs are inconvenient to disassemble and replace when maintenance is required, lithium-ion batteries have different modules, making it inconvenient to fix different lithium-ion batteries, and lithium-ion batteries are not easy to prevent collisions when moving within the assembly device.
[0006] To achieve the above objectives, the present invention provides the following technical solution: a modular assembly device for lithium-ion battery packs, comprising a housing, a cover, and a partition device. A first reinforcing plate is fixedly connected to the outer side of the housing, and protrusions are fixedly connected to the left and right sides of the top front side of the housing, with through holes at the front ends of the protrusions. A cover is rotatably connected to the upper surface of the housing by a hinge, and a second reinforcing plate is fixedly connected to the outer side of the cover. A handle is rotatably connected to the middle of the upper surface of the second reinforcing plate. Connecting plates are rotatably connected to the left and right sides of the front side of the cover, and a first anti-collision pad is fixedly connected to the lower surface of the cover.
[0007] The bottom surface of the box is fixedly connected to a second anti-collision pad, and the bottom of the box is connected to a partition device. The front and rear ends of the second anti-collision pad are provided with storage slots, and the front and rear ends of the second anti-collision pad are provided with second connecting slots. The left and right ends of the box are slidably connected to clamps, and the inner side of the clamps is fixedly connected to a fourth anti-collision pad. The bottom end of the clamps is connected to the front and rear sides with stabilizing bolts.
[0008] Preferably, the bottom end of the connecting plate has a hole, and the hole at the bottom end of the connecting plate is connected to the protrusion through the hole.
[0009] Preferably, the separating device is composed of a first connecting groove, a separating plate, a third anti-collision pad, a connecting wheel, and a threaded connecting hole. The inner side of the first connecting groove is connected to the separating plate, and the left and right sides of the separating plate are fixedly connected to the third anti-collision pad. The middle of the front and rear sides of the separating plate is fixedly connected to the connecting wheel, and the front top of the separating plate is connected to the threaded connecting hole.
[0010] Preferably, the bottom of the front and rear sides of the box body are provided with a first connecting groove.
[0011] Preferably, the outer end of the connecting wheel is slidably connected within the first connecting groove.
[0012] Preferably, the threaded connection holes are evenly spaced and located in the middle of the front side of the inner part of the housing.
[0013] Preferably, wheels are fixedly connected to both the front and rear ends of the bottom of the clamping plate, and the wheels at the bottom of the clamping plate are slidably connected in the storage groove.
[0014] Preferably, the bottom end of the stabilizing bolt is threaded into the second connecting groove.
[0015] Compared with the prior art, the beneficial effects of this utility model are: the modular assembly device for lithium-ion battery packs is easy to disassemble and replace, can fix different lithium-ion batteries, and can prevent collisions;
[0016] 1. The top front side of the box is fixedly connected to the left and right ends of the box body. The front end of the protrusion has a through hole. The top surface of the box body is connected to the cover by a hinge. The front side of the cover is connected to the connecting plate by a connecting plate. The bottom end of the connecting plate has a hole. The hole at the bottom end of the connecting plate is connected to the protrusion through the hole, which is convenient for disassembly and replacement.
[0017] 2. The bottom of the box is provided with a first connecting groove on both the front and back sides. A partition plate is slidably connected in the first connecting groove. The top of the front side of the partition plate is threadedly connected to the threaded connecting hole by a bolt. The left and right sides of the box are connected with clamps. The bottom of the clamps is slidably connected in the storage groove. The bottom front and back sides of the clamps are threadedly connected to the second connecting groove by a stabilizing bolt, which can fix different lithium-ion batteries.
[0018] 3. A first anti-collision pad is fixedly connected to the lower surface of the lid, a second anti-collision pad is fixedly connected to the inner bottom surface of the box, a third anti-collision pad is fixedly connected to both sides of the partition, and a fourth anti-collision pad is fixedly connected to the inner side of the clamp, which can prevent collisions. Attached Figure Description
[0019] Figure 1 This is a frontal perspective view of the structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the rear view structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the bottom perspective structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the top view of the lid of this utility model when opened;
[0023] Figure 5 This is a side perspective cross-sectional view of the present invention.
[0024] Figure 6 This is a schematic diagram of the back-view cross-section structure of this utility model;
[0025] Figure 7 This is a side perspective sectional view of the clamping plate of this utility model.
[0026] In the diagram: 1. Box body; 2. First reinforcing plate; 3. Protrusion; 4. Through hole; 5. Cover; 6. Second reinforcing plate; 7. Handle; 8. Connecting plate; 9. First anti-collision pad; 10. Second anti-collision pad; 11. Dividing device; 1101. First connecting groove; 1102. Dividing plate; 1103. Third anti-collision pad; 1104. Connecting wheel; 1105. Threaded connecting hole; 12. Storage groove; 13. Second connecting groove; 14. Clamping plate; 15. Fourth anti-collision pad; 16. Stabilizing bolt. Detailed Implementation
[0027] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0028] Example 1: Please refer to Figures 1-6 The existing modular assembly devices for lithium-ion battery packs make it inconvenient to disassemble and replace the lithium-ion battery packs when maintenance is required. In order to solve this technical problem, this embodiment discloses the following technical content.
[0029] The top left and right sides of the front top of the box 1 are fixedly connected with protrusions 3, and the front end of the protrusions 3 is provided with through holes 4. The upper surface of the box 1 is rotatably connected with a cover 5 by a hinge. The middle of the upper surface of the second reinforcing plate 6 is rotatably connected with a handle 7. The left and right ends of the front side of the cover 5 are rotatably connected with connecting plates 8, and the bottom end of the connecting plates 8 is provided with holes, and the holes at the bottom end of the connecting plates 8 are connected through the protrusions 3.
[0030] When it is necessary to repair or replace the lithium-ion battery in the box 1, since the through hole 4 at the front end of the protrusion 3 is connected to the lock, remove the lock in the through hole 4, rotate the bottom end of the connecting plate 8 to the top end, so that the protrusion 3 is disconnected from the through hole 4, and the cover 5 can be opened to repair or replace the lithium-ion battery in the box 1.
[0031] Example 2: Existing modular assembly devices for lithium-ion battery packs have different modules for lithium-ion batteries, which makes it inconvenient to fix different lithium-ion batteries. Therefore, this example uses the following technical solution, such as... Figures 4-6 As shown;
[0032] The bottom of the interior of the housing 1 is connected to a partition device 11, which is composed of a first connecting groove 1101, a partition plate 1102, a third anti-collision pad 1103, a connecting wheel 1104, and a threaded connecting hole 1105. The bottom of the front and rear sides of the interior of the housing 1 is provided with a first connecting groove 1101, and a partition plate 1102 is connected to the inner side of the first connecting groove 1101. A connecting wheel 1104 is fixedly connected to the middle of the front and rear sides of the partition plate 1102. The outer end of the connecting wheel 1104 is slidably connected within the first connecting groove 1101. The top front side of the partition plate 1102 is connected to... The box 1 has threaded connection holes 1105, which are evenly spaced in the middle of the front side inside the box 1. The front and rear ends of the second anti-collision pad 10 are provided with storage slots 12, and the front and rear ends of the second anti-collision pad 10 are provided with second connection slots 13. The left and right ends of the box 1 are slidably connected with clamping plates 14, and the front and rear ends of the bottom of the clamping plates 14 are fixedly connected with wheels. The wheels at the bottom of the clamping plates 14 are slidably connected in the storage slots 12. The front and rear sides of the bottom of the clamping plates 14 are connected with stabilizing bolts 16, and the bottom of the stabilizing bolts 16 are threadedly connected to the second connection slots 13.
[0033] When assembling a lithium-ion battery, a lithium-ion battery module is placed between each inner clamping plate 14 and the partition plate 1102. Then, the position of the partition plate 1102 and the clamping plate 14 is adjusted according to the individual lithium-ion battery module so that the partition plate 1102 and the clamping plate 14 are attached to the side of the individual lithium-ion battery module. Then, the top front end of the partition plate 1102 is fixed in the threaded connection hole 1105 with bolts. The stabilizing bolts 16 on the front and rear sides of the bottom end of the clamping plate 14 are threaded to the second connecting groove 13, and the partition plate 1102 and the clamping plate 14 are fixed in the housing 1 respectively. Different lithium-ion battery modules can be fixed.
[0034] Example 3: Existing modular assembly devices for lithium-ion battery packs are not ideal for preventing collisions when lithium-ion batteries move within the assembly device. Therefore, this example addresses this issue by implementing the following technical solution: Figures 4-6 As shown;
[0035] The outer side of the box 1 is fixedly connected to a first reinforcing plate 2, the outer side of the cover 5 is fixedly connected to a second reinforcing plate 6, and the lower surface of the cover 5 is fixedly connected to a first anti-collision pad 9. The inner bottom surface of the box 1 is fixedly connected to a second anti-collision pad 10. The left and right sides of the partition plate 1102 are fixedly connected to a third anti-collision pad 1103, and the inner side of the clamping plate 14 is fixedly connected to a fourth anti-collision pad 15.
[0036] The first anti-collision pad 9, the second anti-collision pad 10, the third anti-collision pad 1103, and the fourth anti-collision pad 15 are attached to the four sides of the lithium-ion battery to protect the lithium-ion battery and prevent damage to the lithium-ion battery when it is moved.
[0037] All standard parts used in this utility model can be purchased from the market, and irregular parts can be customized according to the description and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the prior art. The machinery, parts and equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection methods in the prior art, which will not be described in detail here.
[0038] Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A modular assembly device for lithium-ion battery packs, comprising a housing (1), a cover (5), and a partition device (11), characterized in that: The outer side of the box (1) is fixedly connected to a first reinforcing plate (2), and the top left and right sides of the front of the box (1) are fixedly connected to protrusions (3), and the front end of the protrusions (3) is provided with a through hole (4). The upper surface of the box (1) is rotatably connected to a cover (5) by a hinge, and the outer side of the cover (5) is fixedly connected to a second reinforcing plate (6), and the middle of the upper surface of the second reinforcing plate (6) is rotatably connected to a handle (7). The left and right ends of the front of the cover (5) are rotatably connected to a connecting plate (8), and the lower surface of the cover (5) is fixedly connected to a first anti-collision pad (9). The bottom surface of the box (1) is fixedly connected to a second anti-collision pad (10), and the bottom of the box (1) is connected to a partition device (11). The front and rear ends of the second anti-collision pad (10) are provided with storage slots (12), and the front and rear ends of the second anti-collision pad (10) are provided with second connecting slots (13). The left and right ends of the box (1) are slidably connected to clamps (14), and the inner side of the clamps (14) is fixedly connected to a fourth anti-collision pad (15). The bottom end of the clamps (14) is connected to a stabilizing bolt (16) through the front and rear sides.
2. The modular assembly device for lithium-ion battery packs according to claim 1, characterized in that: The bottom end of the connecting plate (8) is provided with a hole, and the hole at the bottom end of the connecting plate (8) is connected through the protrusion (3).
3. The modular assembly device for lithium-ion battery packs according to claim 1, characterized in that: The separating device (11) is composed of a first connecting groove (1101), a separating plate (1102), a third anti-collision pad (1103), a connecting wheel (1104), and a threaded connecting hole (1105). The inner side of the first connecting groove (1101) is connected to the separating plate (1102), and the left and right sides of the separating plate (1102) are fixedly connected to the third anti-collision pad (1103). The middle of the front and rear sides of the separating plate (1102) are fixedly connected to the connecting wheel (1104), and the front top of the separating plate (1102) is connected to the threaded connecting hole (1105).
4. The modular assembly apparatus for lithium-ion battery packs according to claim 1, characterized in that: The box (1) has a first connecting groove (1101) at the bottom of both the front and rear sides inside.
5. The modular assembly apparatus for lithium-ion battery packs according to claim 3, characterized in that: The outer end of the connecting wheel (1104) is slidably connected in the first connecting groove (1101).
6. The modular assembly apparatus for lithium-ion battery packs according to claim 3, characterized in that: The threaded connection holes (1105) are equally spaced and opened in the middle of the front side inside the box (1).
7. The modular assembly apparatus for lithium-ion battery packs according to claim 1, characterized in that: The front and rear ends of the bottom of the clamp (14) are fixedly connected with wheels, and the wheels at the bottom of the clamp (14) are slidably connected in the storage groove (12).
8. The modular assembly apparatus for lithium-ion battery packs according to claim 1, characterized in that: The bottom end of the stabilizing bolt (16) is threaded into the second connecting groove (13).
Citation Information
Patent Citations
Lithium ion storage battery pack module
CN219203375U